background image

18 

X0950001 

Terminal Protect 

 

X0950100-S-Q 

Motor Assembly 

 

X0950002 

Cap Screw M10 x 35 

 

X0950003 

Lock Washer Φ10 

 

X0950004 

Think Flat Washer 

Φ10 

 

X0950005 

Hex Nut M10 

 

X0950200 

Break / Shaft Assembly 

 

X0950006 

Bushing

Drum 

 

X0950007 

Tie Bar 

 

10 

X0950008 

Ring Seals 

 

11 

X0950009 

Cap Screw M6 x 10 

 

12 

X0950010 

Lock Washer 

Φ8 

 

13 

X0950011 

Cap Screw M8 x 30 

 

14 

X0950300 

Drum Assembly 

 

15 

X0950012 

10 

Screw M4 x 25 

 

16 

X0950013 

10 

Lock Washer Φ4 

 

17 

X0950014 

End Bearing 

 

18 

X0950015 

Gasket 

 

19 

X0950016 

Gear

Ring 

 

20 

X0950400 

Gear Carrier Assembly

Output

 

 

21 

X0950500 

Gear Carrier Assembly

Intermediate

 

 

22 

X0950600 

Gear Carrier Assembly

Input

 

 

23 

X0950017 

Gear

Input Sun 

 

24 

X0950018 

Trust Washer 

 

25 

X0950019 

Gear

Housing 

 

26 

X0950020 

Clutch Screw 

 

27 

X0950021 

Ring Seals 

 

28 

X0950022 

Clutch Cover 

 

29 

X0950023 

Clutch Handle 

 

30 

X0950024 

2  

Locknut M10 

 

31 

X0950700 

Roller Fairlead 

 

32 

X0950025 

Mounting Channel 

By  Choice 

33 

X0950800-S-Q 

Control Box 

 

34 

X0950900 

Remote Control Switch

RC3

 

 

35 

X0951000 

Cable Assembly 

 

36 

X0950029 

Strap

 

 

37 

X0950027 

Flat Head Screw M5 x 6 

 

38 

X0950026 

Control Box Fixing Panel 

 

39 

X0950030 

Hex Head Screw M8 x15 

 

40 

X0950031 

Control Box Soleplate 

 

41 

X0950032 

Plug Screw M5 x 8 

 

42 

X0950033 

Soleplate Bracket 

 

43 

X0950034 

Locknut M8 

 

SPECIFICATION 

Summary of Contents for LV-O9500-Q

Page 1: ...SPEED WINCH LV O9500 Q LV O9500S Q Assembly Operating Instructions...

Page 2: ...AND MOUNTING 7 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 10 RIGGING TECHNIQUES 1 0 WINCH WORKING DEMONSTRATION 1 1 REPLACING THE WIRE ROPE 1 2 MAINTENANCE 1 2 TROUBLE SHOOTING 1 3 WINCH ASSEM...

Page 3: ...afely or improperly could result in property damage serious injury or death Throughout this manual you will find the following symbols for caution warning and danger Pay particular attention to the no...

Page 4: ...lvanized aircraft cable designed specifically for load capacity of 9500lbs The wire rope feeds onto the drum in the under wind position through the roller fairlead and is looped at the end to accept t...

Page 5: ...natch block that can double the pulling power of the winch or change the pulling direction without damaging the wire rope We recommend you to use double line and snatch block for pulling over 70 of th...

Page 6: ...e spools in the under wind position with the cable entering the drum from the bottom not the top To spool correctly you should keep a slight load on the cable while pushing the remote button to draw i...

Page 7: ...d the use of the pulley block snatch block to double the wire rope line This will aid in two ways a reduce the number or rope layers on the drum as well as b reduce the load on the wire rope by as muc...

Page 8: ...ll balanced especially after you operated the clutch test running winch can make winch in gear WINCHING TECHNIQUES A Z a Take time to asses your situation and plan your pull b Put on gloves to protect...

Page 9: ...tor cool down for a few minutes and then resume the winching operation r The winching operation is complete once the vehicle is on stable ground and is able to drive under its own power s Secure the v...

Page 10: ...gh the mounting channel and roller fairlead from inside the channel This will allow enough clearance for the winch to be placed in the channel without obstruction 3 Assemble the winch to the mounting...

Page 11: ...and re spooling the wire rope Using the hand saver keeps your hands and fingers away from the rotating drum 8 Check for proper drum rotation Pull and turn the clutch knob to the CLUTCH OUT position P...

Page 12: ...uality nylon with high tensile strengths up to 15000lbs Heavy Blanket place on the cable to absorb energy should the wire rope break RIGGING TECHNIQUES Self Recovery Locate a suitable anchor such as a...

Page 13: ...o double line the wire rope Fig 3 4 This reduces the load on the winch and the strain on the rope by up to 50 depending on the included angle WARNING Never use your winch for overhead hoisting or for...

Page 14: ...Note how the existing cable is connected to the drum 3 Remove old cable assembly and attach new one as the old cable connected to the drum InserttheendofthenewropeandsecurethescrewM6x10 Part X0950009...

Page 15: ...e is present replace motor Allow to drain and dry Run in short bursts without load until completely dry Motor runs but cable drum does not turn Clutch not engaged Turn clutch to the In position If pro...

Page 16: ...14 WINCH ASSEMBLY DRAWING LV O9500 Q...

Page 17: ...5 34 35 33 6 5 3 2 1 4 26 25 28 29 24 22 23 20 19 18 3 5 6 30 5 32 4 3 16 17 4 31 10 8 15 21 38 37 OUT IN 13 12 10 7 8 9 11 12 13 36 14 27 39 WINCH PARTS LIST LV O9500 Q No Part Qty Description Remark...

Page 18: ...sket 19 X0950016 1 Gear Ring 20 X0950400 1 Gear Carrier Assembly Output 21 X0950500 1 Gear Carrier Assembly Intermediate 22 X0950600 1 Gear Carrier Assembly Input 23 X0950017 1 Gear Input Sun 24 X0950...

Page 19: ...6 27 23 21 22 24 28 29 19 18 6 5 42 40 41 10 36 37 38 39 3 16 17 4 15 14 12 11 8 5 7 9 10 13 8 12 13 4 1 2 3 6 20 3 30 5 32 4 31 34 33 OUT IN 35 43 WINCH PARTS LIST LV O9500S Q No Part Qty Description...

Page 20: ...Assembly Output 21 X0950500 1 Gear Carrier Assembly Intermediate 22 X0950600 1 Gear Carrier Assembly Input 23 X0950017 1 Gear Input Sun 24 X0950018 1 Trust Washer 25 X0950019 1 Gear Housing 26 X09500...

Page 21: ...24mm 22 7 6 3 10 7 577mm 160 mm 272 mm Net weight Ibs kg 69 7 31 6 70 5 32 0 Pull Speed Amperes Volts First layer Line Pull Line Speed ft min m min Current A Ibs kg 12V DC 24V DC 12V DC 24V DC 0 0 50...

Page 22: ...20 4 5593 2537 85 3 26 0 NOTES...

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