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k. 

Disengage the clutch to allow free-spooling and to save energy. 

 

l. Inspect the wire rope.  Make sure there are at least 5 wraps of wire rope around the 

winch drum. 

m.  Drape  a  blanket  or  jacket  over  the  wire  rope  approximately  5  to  6  feet  from  the 

hook.  Open the hood for added protection. 

n.  Clear  the  area.   Make  sure  all  spectators  are  back  and  that  no  one  is  directly  in 

front or behind the vehicle or anchor point. 

o. Begin winching.  Be sure that the wire rope is winding evenly and tightly around the 

drum.  The vehicle that is being winched can be slowly driven to add assistance to the 

winching process.  Avoid shock loads; keep the wire rope under tension. 

p.  The  vehicle  to  be  winched  should  be  placed  in  neutral  and  the  emergency  brake 

released.  Only release the brake pedal when under full tension.  Avoid shock loads to 

the winch.  This can damage the winch, rope and vehicle. 

q. The winch is meant for intermittent use.  Under full load with a single line rig do not 

power in for more than a minute without letting the motor cool down for a few minutes 

and then resume the winching operation. 

r. The winching operation is complete once the vehicle is on stable ground and is able 

to drive under its own power. 

s. Secure the vehicle.  Be sure to set the brakes and place the vehicle in park. 

 

t. Release the tension on the wire rope.  The winch is not meant to hold the vehicle for 

long periods of time. 

u. Disconnect the wire rope from the anchor. 

 

v.  Rewind  the  wire  rope.   Make  sure  that any  wire  already  on  the  drum  has  spooled 

tightly and neatly.  If not, draw out the wire and re-spool from the point where the rope 

is tight. 

w.  Keep  your  hands  clear  of  the  winch  drum  and  fairlead  as  the  wire  rope  is  being 

drawn in. 

x. Secure the hook and hook strap. 

 

y. Disconnect the remote control and store in a clean, dry place. 

 

z. Clean and inspect connections and mounting hardware for next winching operation. 

 

Summary of Contents for LV-O4500 Series

Page 1: ...ICAL WINCH LV O4500 Assembly Operating Instructions...

Page 2: ...HING TECHNIQUES A Z 6 WINCH ASSEMBLY AND MOUNTING 8 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 1 0 RIGGING TECHNIQUES 1 0 WINCH WORKING DEMONSTRATION 1 1 REPLACING THE WIRE ROPE 1 1 MAINTENANC...

Page 3: ...ely or improperly could result in property damage serious injury or death this manual you will find the following symbols for caution warning Pay particular attention to the notes preceded by these sy...

Page 4: ...r load capacity of 4500lbs The wire rope feeds onto the drum in the under wind position through the roller fairlead and is looped at the end to accept the clevis hook pin Roller Fairlead When using th...

Page 5: ...he mounting channel also has holes to accept your roller fairlead 14 Snatch Block If your winch is supplied with a snatch block that can double the pulling power of the winch or change the pulling dir...

Page 6: ...nd drum WARNING Do not exceeds maximum line pull ratings shown on the tables WARNING When re spooling the cable ensure that the cable spools in the under wind position with the cable entering the drum...

Page 7: ...500lbs capacity when spooling the first rope layer on the drum Overloading can damage the winch motor or wire rope For loads over 70 of rated line pull we recommend the use of the pulley block snatch...

Page 8: ...ever before your winch start to working please slightly test run your winch in two direction even if the winch drum only round a few degree of angle ensure the winch is well balanced especially after...

Page 9: ...mage the winch rope and vehicle q The winch is meant for intermittent use Under full load with a single line rig do not power in for more than a minute without letting the motor cool down for a few mi...

Page 10: ...he opening in the front of the mounting channel and roller fairlead Now using the remaining M8 x 35 cap screws Part P450004 flat washer Part P450002 lock washer Part P450003 and nut M8 Part P450005 se...

Page 11: ...d Battery Black Battery 5 9 Switch LV O4500A Red Battery Black Battery Red Motor Black Moto 5 9 Fixing Panel Switch LV O4500U UP SETTING Red Battery Black Battery FRONT SETTING 5 9 Red Battery Black B...

Page 12: ...not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Lo...

Page 13: ...box Test run winch in two directions each direction for one or two seconds While standing aside of the tow path hold and operate the switch assembly supplied by your choice To reverse directions Wait...

Page 14: ...rum first five wraps being careful not to allow kinking then winch cable must be wound onto the drum under a load of at least 10 rated line pull WARNING Only replace the wire rope with the identical r...

Page 15: ......

Page 16: ...P450014 1 Gear Ring 18 P450015 1 Gear Ring Inner 19 P450400 1 Gear Carrier Assembly Output 20 P450500 1 Gear Carrier Assembly Intermediate 21 P450600 1 Gear Carrier Assembly Input 22 P450016 1 Gear I...

Page 17: ...6 2 0 7 2 2 2 140 80 4500 2041 4 9 1 5 5 9 1 8 200 130 SPECIFICATION Rated line pull 4500 lbs 2041 kg Motor permanent magnet 12V Input 2 4 kW 3 2hp Output 1 0 kW 1 3hp 24V Input 2 9 kW 3 9hp Output 1...

Page 18: ...NOTES...

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