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3.  Remove old cable assembly and attach new one as the old cable connected to the 

drum. Insert the end of the new rope and secure the screw M8x10 (Part# 

P450022). 

4.  Ensure that the new cable wraps in the same rotation direction as the old one. 

 

The cable should leave the drum from the bottom, under the drum. 

5.  Turning clutch to 

the “CLUTCH IN” position. 

6.  Retract Cable Assembly onto drum, first five wraps being careful not to allow 

 

kinking, then winch cable must be wound onto the drum under a load of at least 

 

10% rated line pull. 

WARNING  - 

Only  replace  the  wire  rope  with  the  identical  replacement  part 

 

recommended by the manufacturer. 

MAINTENANCE

 

1. 

Periodically  check  the  tightness  of  mounting  bolts  and  electrical  connections. 

 

Remove all dirt or corrosion and always keep clean. 

Do not attempt to disassemble the gearbox. 

The gearbox has been lubricated using a high temperature lithium grease and is 

2. 

 

3. 

sealed at the factory.  No internal lubrication is required. 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Summary of Contents for LV-O4500 Series

Page 1: ...ICAL WINCH LV O4500 Assembly Operating Instructions...

Page 2: ...HING TECHNIQUES A Z 6 WINCH ASSEMBLY AND MOUNTING 8 MOUNTING DRAWING 9 WINCH ACCESSORIES YOU WILL NEED 1 0 RIGGING TECHNIQUES 1 0 WINCH WORKING DEMONSTRATION 1 1 REPLACING THE WIRE ROPE 1 1 MAINTENANC...

Page 3: ...ely or improperly could result in property damage serious injury or death this manual you will find the following symbols for caution warning Pay particular attention to the notes preceded by these sy...

Page 4: ...r load capacity of 4500lbs The wire rope feeds onto the drum in the under wind position through the roller fairlead and is looped at the end to accept the clevis hook pin Roller Fairlead When using th...

Page 5: ...he mounting channel also has holes to accept your roller fairlead 14 Snatch Block If your winch is supplied with a snatch block that can double the pulling power of the winch or change the pulling dir...

Page 6: ...nd drum WARNING Do not exceeds maximum line pull ratings shown on the tables WARNING When re spooling the cable ensure that the cable spools in the under wind position with the cable entering the drum...

Page 7: ...500lbs capacity when spooling the first rope layer on the drum Overloading can damage the winch motor or wire rope For loads over 70 of rated line pull we recommend the use of the pulley block snatch...

Page 8: ...ever before your winch start to working please slightly test run your winch in two direction even if the winch drum only round a few degree of angle ensure the winch is well balanced especially after...

Page 9: ...mage the winch rope and vehicle q The winch is meant for intermittent use Under full load with a single line rig do not power in for more than a minute without letting the motor cool down for a few mi...

Page 10: ...he opening in the front of the mounting channel and roller fairlead Now using the remaining M8 x 35 cap screws Part P450004 flat washer Part P450002 lock washer Part P450003 and nut M8 Part P450005 se...

Page 11: ...d Battery Black Battery 5 9 Switch LV O4500A Red Battery Black Battery Red Motor Black Moto 5 9 Fixing Panel Switch LV O4500U UP SETTING Red Battery Black Battery FRONT SETTING 5 9 Red Battery Black B...

Page 12: ...not winch from an acute angle as the wire rope will pile up on one side of the drum causing damage to wire rope and the winch Fig 3 2 Short pulls from an angle can be used to straighten the vehicle Lo...

Page 13: ...box Test run winch in two directions each direction for one or two seconds While standing aside of the tow path hold and operate the switch assembly supplied by your choice To reverse directions Wait...

Page 14: ...rum first five wraps being careful not to allow kinking then winch cable must be wound onto the drum under a load of at least 10 rated line pull WARNING Only replace the wire rope with the identical r...

Page 15: ......

Page 16: ...P450014 1 Gear Ring 18 P450015 1 Gear Ring Inner 19 P450400 1 Gear Carrier Assembly Output 20 P450500 1 Gear Carrier Assembly Intermediate 21 P450600 1 Gear Carrier Assembly Input 22 P450016 1 Gear I...

Page 17: ...6 2 0 7 2 2 2 140 80 4500 2041 4 9 1 5 5 9 1 8 200 130 SPECIFICATION Rated line pull 4500 lbs 2041 kg Motor permanent magnet 12V Input 2 4 kW 3 2hp Output 1 0 kW 1 3hp 24V Input 2 9 kW 3 9hp Output 1...

Page 18: ...NOTES...

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