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6

 

 

7.

 

CARE

 

AND

 

MAINTENANCE

 

 

Before

 

performing

 

any

 

work

 

on

 

the

 

machine,

 

disconnect

 

the

 

hydraulic

 

hose

 

quick

 

coupling.

 

 

Hose

 

and

 

quick

 

couplings:

 

Both,

 

the

 

hose

 

and

 

quick

 

couplings

 

must

 

be

 

maintained

 

in

 

an

 

optimum

 

condition

 

and

 

should

 

be

 

inspected

 

regularly.

 

 

Spring

 

cover

 

(Safety

 

cover):

 

Check

 

that

 

the

 

retract

 

spring

 

protective

 

cover

 

is

 

perfectly

 

secured

 

with

 

fixture

 

screws.

 

If

 

any

 

irregularity

 

is

 

detected,

 

replace

 

it

 

immediately.

 

For

 

your

 

safety,

 

NEVER

 

operate

 

the

 

tool

 

without

 

the

 

spring

 

cover

 

perfectly

 

secured

 

in

 

the

 

correct

 

position.

 

 

Piston:

 

It

 

is

 

advisable

 

to

 

maintain

 

the

 

thrust

 

piston

 

walls

 

clean

 

in

 

order

 

to

 

prevent

 

possible

 

scratches

 

to

 

the

 

cylinder

 

sleeve

 

walls.

 

 

Punch

 

and

 

Dies:

 

Ensure

 

that

 

they

 

have

 

no

 

deformations

 

or

 

burrs,

 

if

 

so

 

replace

 

immediately.

 

It

 

is

 

advisable

 

to

 

grease

 

the

 

punch

 

and

 

die

 

regularly.

 

 

Cylinder

 

body

 

disassembly:

 

When

 

disassembling

 

the

 

hydraulic

 

circuit,

 

never

 

insert

 

sharp

 

objects

 

such

 

as

 

screwdrivers,

 

tips,…

 

between

 

the

 

cylinder

 

sleeve

 

walls.

 

Pay

 

particular

 

attention

 

to

 

replacing

 

o

rings

 

and

 

other

 

plastic

 

items.

 

Always

 

use

 

plastic

 

materials

 

for

 

this

 

purpose.

 

 

Let

 

a

 

specialist

 

take

 

care

 

of

 

repairing

 

and

 

maintaining

 

the

 

equipment:

 

All

 

repairs

 

should

 

be

 

performed

 

by

 

a

 

specialist

 

and

 

only

 

original

 

spares

 

should

 

be

 

used.

 

 

 

8.

 

WARNINGS

 

 

Hose

 

and

 

quick

 

couplings:

 

Both,

 

the

 

hose

 

and

 

quick

 

couplings

 

must

 

be

 

in

 

optimum

 

working

 

order.

 

Inspect

 

the

 

hose

 

for

 

damage

 

and

 

ensure

 

that

 

the

 

quick

 

couplings

 

are

 

clean

 

and

 

free

 

from

 

particles.

 

Regular

 

inspections

 

should

 

be

 

carried

 

out.

 

 

Quick

 

couplings:

 

We

 

would

 

recommend

 

that

 

the

 

couplings

 

be

 

disconnected

 

as

 

little

 

as

 

possible

 

since,

 

although

 

minimal,

 

a

 

slight

 

oil

 

loss

 

will

 

in

 

fact

 

occur.

 

NEVER

 

disconnect

 

a

 

quick

 

coupling

 

when

 

there

 

is

 

pressure

 

still

 

in

 

the

 

circuit.

 

That

 

is,

 

you

 

must

 

first

 

release

 

the

 

pressure

 

from

 

the

 

circuit

 

otherwise,

 

apart

 

from

 

the

 

resulting

 

personal

 

injury,

 

the

 

cylinder

 

will

 

lock

 

and

 

this

 

is

 

very

 

complicated

 

to

 

correct.

 

 
 

9.

 

RETRACT

 

SPRING

 

ASSEMBLY

 

INSTRUCTIONS.

 

IMPORTANT.

 

 

1.

 

Once

 

the

 

springs

 

have

 

been

 

mounted,

 

they

 

need

 

to

 

be

 

tightened

 

gradually

 

 

2.

 

Start

 

up

 

the

 

tool

 

and

 

check

 

very

 

carefully

 

that

 

when

 

the

 

machine

 

comes

 

to

 

the

 

end

 

of

 

its

 

travel,

 

the

 

spring

 

does

 

not

 

become

 

compressed

 

in

 

one

 

block,

 

if

 

this

 

should

 

occur

 

the

 

spring

 

would

 

be

 

projected

 

outwards

 

and

 

could

 

cause

 

an

 

accident.

 

 

3.

 

This

 

operation

 

should

 

be

 

performed

 

by

 

skilled

 

personnel

 

or

 

by

 

the

 

Official

 

Technical

 

Service.

 

 
 

Summary of Contents for PH035

Page 1: ...02 2013 INSTRUCTIONS MAINTENANCE SHEET PORTABLE HYDRAULIC PUNCHING HEAD PH035 LARZEP S A Avenida Urtiaga 6 48269 MALLABIA SPAIN Tel 34 943 171200 Fax 34 943 174166 e mail sales larzep com www larzep com ...

Page 2: ...lications ø 5 to 20 mm round holes in 10 mm steel plate Square oval and rectangular holes in 10 mm steel plate 3 PREPARATION FOR START UP 1 Operating area Before starting the punching process the operator must ensure that the area occupied by the bar to be cut is free from obstacles and that there is nothing to obstruct the copper or aluminium bar punching process 2 Ensure that the hydraulic hose ...

Page 3: ...oint Therefore the punch advance or retract can be stopped at any time during operation If using the Hydraulic electric pump the drive pedal has three positions and two different pedals Pressing pedal nº 1 the punch advances to perform the cutting operation Pressing pedal nº 2 the punch retracts If no pedal is pressed then the unit remains at a dead point Therefore the punch advance or retract can...

Page 4: ...he hexagonal slotted nut no 9 and remove it completely Insert the punch and secure firmly with the hexagonal spanner supplied with the tool To mount the die loose the die stud no 3 and insert the die in the holder and secure firmly with the stud It is important that you firmly tighten the die stud since this stud ensures that the punch is centred To remove the punch and die loose the stud no 3 sec...

Page 5: ...he punch and die We would recommend always replacing both items at the same time 2 Oil loss Oil on the piston Damaged o rings or piston scratched by some external projection Solution Send the tool to the nearest Technical Service centre for repair 3 The piston does not retract to its home position Piston retract spring fatigued or damaged Solution replace spring Dirty or damaged quick coupling Sol...

Page 6: ...pose Let a specialist take care of repairing and maintaining the equipment All repairs should be performed by a specialist and only original spares should be used 8 WARNINGS Hose and quick couplings Both the hose and quick couplings must be in optimum working order Inspect the hose for damage and ensure that the quick couplings are clean and free from particles Regular inspections should be carrie...

Page 7: ...7 DECLARATION OF CONFORMITY ...

Page 8: ...LARZEP S A Avenida Urtiaga 6 48269 MALLABIA SPAIN Tel 34 943 171200 Fax 34 943 174166 e mail sales larzep com www larzep com ...

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