background image

 

5

 

 

6.

 

TROUBLESHOOTING

 

 

Before

 

carrying

 

out

 

any

 

work

 

on

 

the

 

tool,

 

ensure

 

that

 

it

 

has

 

been

 

disconnected

 

from

 

the

 

drive

 

system

 

and

 

that

 

it

 

is

 

not

 

under

 

hydraulic

 

pressure.

 

 

WARNING!

 

If

 

you

 

should

 

require

 

any

 

additional

 

services

 

than

 

those

 

detailed

 

below,

 

please

 

consult

 

your

 

nearest

 

Technical

 

Service

 

centre.

 

 

1.

 

Punch

 

or

 

die

 

breakage.

 

Incorrect

 

position

 

of

 

the

 

sheet

 

metal.

 

It

 

does

 

not

 

form

 

a

 

90º

 

angle

 

with

 

the

 

punch.

 

The

 

flat

 

bar

 

is

 

not

 

secured

 

when

 

the

 

piston

 

retracts

 

Die

 

positioned

 

on

 

the

 

widest

 

side

 

of

 

the

 

hole

 

The

 

die

 

and

 

punch

 

are

 

of

 

different

 

dimensions

 

Material

 

to

 

be

 

punched

 

is

 

not

 

copper

 

or

 

aluminium

 

or

 

has

 

a

 

greater

 

yield

 

strength

 

than

 

the

 

maximum

 

strength

 

indicated

 

(37

 

kg/mm

2

)

 

Flat

 

die,

 

punching

 

curved

 

sheet

 

metal

 

and

 

vice

 

versus,

 

curved

 

die

 

punching

 

flat

 

sheet

 

metal.

 

 

Solution:

 

Replace

 

the

 

punch

 

and

 

die.

 

We

 

would

 

recommend

 

always

 

replacing

 

both

 

items

 

at

 

the

 

same

 

time.

 

 

2.

 

Oil

 

loss.

 

Oil

 

on

 

the

 

piston.

 

Damaged

 

o

rings

 

or

 

piston

 

scratched

 

by

 

some

 

external

 

projection.

 

 

Solution:

 

Send

 

the

 

tool

 

to

 

the

 

nearest

 

Technical

 

Service

 

centre

 

for

 

repair.

 

 

3.

 

The

 

piston

 

does

 

not

 

retract

 

to

 

its

 

home

 

position

 

Piston

 

retract

 

spring

 

fatigued

 

or

 

damaged

 

Solution

:

 

replace

 

spring

 

 

Dirty

 

or

 

damaged

 

quick

 

coupling

 

Solution:

 

replace

 

coupling

  

 

Mal

 

function

 

of

 

the

 

drive

 

system

 

used

 

to

 

operate

 

the

 

tool

 

Solution:

 

repair

 

drive

 

system

 

 

In

 

all

 

cases,

 

we

 

would

 

advise

 

sending

 

the

 

machine

 

to

 

the

 

nearest

 

Technical

 

Service

 

centre

 

for

 

repair.

 

 

If

 

you

 

have

 

any

 

doubts

 

or

 

require

 

a

 

clarification,

 

please

 

do

 

not

 

hesitate

 

to

 

contact

 

the

 

LARZEP,

 

S.A.

 

Technical

 

Department.

 

 

Always

 

use

 

original

 

spares.

 

Any

 

other

 

part

 

type

 

could

 

seriously

 

damage

 

the

 

tool

 

and

 

void

 

the

 

guarantee.

 

 

If

 

despite

 

the

 

above,

 

the

 

tool

 

still

 

does

 

not

 

work

 

correctly,

 

return

 

it

 

to

 

the

 

nearest

 

Technical

 

Service

 

for

 

repair

 

and

 

fine

 

tuning

 

by

 

specialised

 

personnel.

  

 
 
 
 
 
 

Summary of Contents for PH035

Page 1: ...02 2013 INSTRUCTIONS MAINTENANCE SHEET PORTABLE HYDRAULIC PUNCHING HEAD PH035 LARZEP S A Avenida Urtiaga 6 48269 MALLABIA SPAIN Tel 34 943 171200 Fax 34 943 174166 e mail sales larzep com www larzep com ...

Page 2: ...lications ø 5 to 20 mm round holes in 10 mm steel plate Square oval and rectangular holes in 10 mm steel plate 3 PREPARATION FOR START UP 1 Operating area Before starting the punching process the operator must ensure that the area occupied by the bar to be cut is free from obstacles and that there is nothing to obstruct the copper or aluminium bar punching process 2 Ensure that the hydraulic hose ...

Page 3: ...oint Therefore the punch advance or retract can be stopped at any time during operation If using the Hydraulic electric pump the drive pedal has three positions and two different pedals Pressing pedal nº 1 the punch advances to perform the cutting operation Pressing pedal nº 2 the punch retracts If no pedal is pressed then the unit remains at a dead point Therefore the punch advance or retract can...

Page 4: ...he hexagonal slotted nut no 9 and remove it completely Insert the punch and secure firmly with the hexagonal spanner supplied with the tool To mount the die loose the die stud no 3 and insert the die in the holder and secure firmly with the stud It is important that you firmly tighten the die stud since this stud ensures that the punch is centred To remove the punch and die loose the stud no 3 sec...

Page 5: ...he punch and die We would recommend always replacing both items at the same time 2 Oil loss Oil on the piston Damaged o rings or piston scratched by some external projection Solution Send the tool to the nearest Technical Service centre for repair 3 The piston does not retract to its home position Piston retract spring fatigued or damaged Solution replace spring Dirty or damaged quick coupling Sol...

Page 6: ...pose Let a specialist take care of repairing and maintaining the equipment All repairs should be performed by a specialist and only original spares should be used 8 WARNINGS Hose and quick couplings Both the hose and quick couplings must be in optimum working order Inspect the hose for damage and ensure that the quick couplings are clean and free from particles Regular inspections should be carrie...

Page 7: ...7 DECLARATION OF CONFORMITY ...

Page 8: ...LARZEP S A Avenida Urtiaga 6 48269 MALLABIA SPAIN Tel 34 943 171200 Fax 34 943 174166 e mail sales larzep com www larzep com ...

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