Larius GHIBLI 24:1 DE Operating And Maintenance Instruction Manual Download Page 1

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OPERA

TING AND

MAINTENANCE INSTR

UCTION

ENGLISH

OPERA

TING AND

MAINTENANCE INSTR

UCTION

P A I N T S P R A Y I N G E Q U I P M E N T

PNEUMATIC PUMP FOR EXTRUSION

Ed.

004

11 - 11

Summary of Contents for GHIBLI 24:1 DE

Page 1: ...OPERATING AND MAINTENANCE INSTRUCTION ENGLISH OPERATING AND MAINTENANCE INSTRUCTION P A I N T S P R A Y I N G E Q U I P M E N T PNEUMATIC PUMP FOR EXTRUSION Ed 004 11 11 ...

Page 2: ... manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian ...

Page 3: ... to people or things It indicates an acci dent risk or serious damage to equip ment if this warning is not followed It indicates a fire or explosion risk if this warning is not followed It is obligatory to wear suitable clothing as gloves goggles and face shield It indicates impor tant recommenda tions about dispo sal andrecycling process of products in accordance with the environmental regulation...

Page 4: ...gher than the pump feed air pressure TECHNICAL DATA GHIBLI 24 1 DE 3 7 bar 168 bar 1 2 GAS F 4 l min 6 4 cpm 15 60 3 4 GAS CON F 80 dB A PUMP FEED AIR PRESSURE MAXIMUM PRESSURE OF THE PRODUCT FEED AIR INLET MAXIMUM DELIVERY CYCLES PER LITRE MAXIMUM CYCLES PER MINUTE MATERIAL OUTLET CONICAL GAS F NOISE PRESSURE LEVEL Parts of the pump in contact with the material Pumping group galvanized carbon ste...

Page 5: ...0 8 1 0 200 400 600 800 1000 0 5 10 15 20 25 30 35 40 7 bar 100 psi 5 bar 70 psi 3 bar 40 psi L MIN CPM CPM L MIN PUMP DELIVERY AIR CONSUMPTION Pump Long Medium 870 640 A 1310 1080 B 20 Kg 19 Kg Weight B 194 A Ø140 50 69 180 140 Ø10 40 80 440 137 440 ...

Page 6: ...ening Closing valve for air passage Pump feed air inlet Wet cup Material pumping group Material outlet Description POS 6 7 8 9 10 Material shovel plate Bleeder valve Upper packing nut Pneumatic motor Eyebolt to fasten the pump for transport Description 10 5 1 3 2 4 6 9 8 7 ...

Page 7: ...mployees aboutallthoserisksstemmingfromacci dents abouttheuseofsafetydevicesfor their own safety and about the general rulesforaccidentpreventionincomplian cewithinternationalregulationsandwith the laws of the country where the plant is used Thebehaviouroftheemployeesshallstrictly comply with the Accident prevention AND ALSO ENVIRONMENTAL regulations in force in the country where the plant is inst...

Page 8: ...d contained in the flexible hose can be very dangerous Handle the flexible hose carefully Do not pull the flexible hose to move the equipment Never use a damaged or a repaired flexible HOSE The high speed of travel of the product in the hose can create static electricity through discharges and sparks It is suggested to earth the equipment The pump is earthed through the earth cable of the supply T...

Page 9: ...the outlet of the pump It is recommended to tighten the fittings WORKING Check all the fittings for connection of the differentcomponents pump flexiblehose spray gun etc before using the equipment Dip the material pumping hose into the product tank if the pump is fixed on the double post ram follow the procedure describedinthemanualofuseandmaintenanceofthedouble post ram Makethecompressedairflowin...

Page 10: ...oil inside the pumping element are suggested Store possible dangerous fluids in proper con tainers Their disposal must be performed in accordance with the regulations in force about the industrial waste goods J ROUTINE MAINTENANCE Always close the compressed air supply and releasethepressureintheplantbeforeperforming any check or maintenance of the pump Check periodically and every time the pump i...

Page 11: ...uct feed the pump at the minimum pressure and verity if the pump starts without the outlet hose Disassemblethepumpinggroupand clean Reduce feed air pressure Manually reset the pneumatic motor Disassemble the motor and verify Add the product Open the bleeder valve For the ram version read the instructions contained in the relevant manual Increase feed air pressure Replace the lower gaskets Disassem...

Page 12: ...ir supply to the pump and release the residual pressure in the plant Unscrew the eyebolt plug and pull it upwards together with the guide rod so allowing the manual release of the stroke reversal group Screw again the plug Unscrew the eyebolt plug and pull it upwards together with the guide rod Hold the guide rod and remove the plug using two wren ches Replace immediately the plug with a usual M8 ...

Page 13: ...ping group In case the product being used is toxic follow the procedure of cleaning described on page 8 to avoid the contact with the product during the disassembly of the pumping group Disconnect the high pressure hose at the outlet of the pump Unscrewthecouplingsleevesoastodisconnectthepumping group from the motor Unscrewthenut N1 thesecuritydowel N2 andthenut N3 it is suggested to hold the supp...

Page 14: ...erod disassemble theshuttergroupandreplacethegaskets whenreassembling refer to the exploded views on pages 14 and 16 Extract the piston rod from the bottom Remove the gasket N14 and the gaskets N15 only in case of the their replacement When reassembling refer to the exploded views on page 14 and 16 Disassembly of the outlet valve Unscrew the plug N16 and take out the spring N17 and the ball N18 re...

Page 15: ...alignment and the correct centering In order to obtain these conditions proceed as follows Screw the coupling sleeve without forcing Tighten the nut N19 and lock the dowel N20 Set the two nuts N21 so as to align perfectly the housing Tighten the two nuts N21 and the coupling sleeve N19 N20 Coupling sleeve N21 N21 ...

Page 16: ...English O EXPLODED VIEW OF PNEUMATIC MOTOR WARNING always indicate code and quantity for each part required 31 1 2 3 4 5 6 7 8 14 15 16 19 21 22 23 24 25 26 32 29 30 33 34 35 36 37 27 28 20 18 17 9 10 11 12 13 11 10 9 29 ...

Page 17: ...ode Description Q ty 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Motor piston Complete valve screw Washer Piston rod Complete bush O Ring O Ring Motor support Ground plate Screw Felt gasket Screw Front name plate Back name plate Screw Nipple Ball valve Reduction Bayonet connection 3 8 1 2 1 1 1 1 1 1 1 2 2 6 1 1 12 1 1 1 1 96816 96001 95075 96003 96005 96006 96007 96024 96008 4108 320...

Page 18: ...EXPLODED VIEW OF PUMPING STANDARD GROUP WARNING always indicate code and quantity for each part required 1 2 3 18 17 5 6 7 10 9 16 11 19 20 21 22 23 24 25 26 15 4 8 12 13 14 27 28 30 31 32 34 35 37 38 24 39 40 44 43 42 41 36 33 29 ...

Page 19: ...5 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Male ring for middle gaskets Package of middle gaskets Female ring for middle gaskets Gasket seal Housing for lower gaskets Gasket for suction valve Piston rod Ball clamp pin Ball guide Ball 5 8 Connector for suction valve Split pin Stem for material injection Gasket blocking nut Male ring for blocking lower gaskets Complete lower seals Fe...

Page 20: ...pressed air regulators and pressure gauges Art 510500 Pneumatic hoist for drums from 30 to max 200 litres with double effect single cylinder Art 510600 Pneumatic hoist for drums from 30 to max 60 litres with trolley and double effect single cylinder Art 510650 Pneumatic light hoist for drums for max 30 litres drums with double effect single cylinder Art 510090 Twincolumnpneumatichoistformax60litre...

Page 21: ...0404 Low pressure flow regulator for dense products Art 40340 Regulator kit for high pressure recirculation Rif 7000 Art 40342 High pressure flow regulator kit Rif 7030 Art 40341 Regulator kit for mastics Rif 7050 Art 40343 Gaskets kit for pneumatic regulator Rif 7130 UGELLO PISTOLA EXT 85 Art 8848 Nozzle for trimming Art 8830 Joint nozzle Art 8824 ø 6 nozzle Art 8822 ø 8 nozzle Art 8826 ø 10 nozz...

Page 22: ...CCO ITALY ViaAntonioStoppani 21 Tel 39 0341 62 11 52 Fax 39 0341 62 12 43 E mail larius larius com Internet http www larius com MANUFACTURER DIRECT LINE Tel 39 0341 621256 Fax 39 0341 621234 CUSTOMER SERVICE VEGA 5 1 Vinyl glue Rif 91550 TWIN COLUM HOIST extrusion disc Rif K500010 GHIBLI 24 1 TWIN COLUM HOIST extrusion disc Rif K500050 OMEGA 28 1 Rif K500070 OMEGA 40 1 Rif K500040 NOVA 55 1 ...

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