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Larius Dragon Liner, Operating And Maintenance Instruction Manual, Page: 11 / 52

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Larius Dragon Liner Operating And Maintenance Instruction Manual Download Page 11

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Ed. 002 - 01/2017

POS.

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Control Head Liner
Refractive sphere tank (on demand)
lt. 50 tank
AT250 airless spray-gun

Description

POS.

Description

Pumping group
Electric motor for forward/reverse movement
Product intake valve
Arm-lifting and spray-gun electro-valves

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www.larius.eu

DRAGON LINER

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Summary of Contents for Dragon Liner

Page 1: ...ITALIANO Ediz 02 01 2017 www larius eu Self propelled line striper Dragon Liner Code 4600 OPERATING AND MAINTENANCE INSTRUCTION ...

Page 2: ...research with the added benefit of being flexible enough to meet sectorchanges tohelpreachourprimary objective of creating value Larius S r l is the only Italian company to boast a leadership position on the international market Our trademark is distributed worldwide through a capillary network of distributors and retailers as a guarantee of total product quality in the sectors of industry plastic...

Page 3: ...bility suitable for indoor and outdoor applications Fast operations control easy controls centralised in front of the operator Quick colour change paint preparation not required Easy use and service while in operation the gun can be demounted without tools Comfortable handling and light vehicle Multi purposes can be also used as a normal spraying equipment MATERIALS Almost all road marking paints ...

Page 4: ... the factory reserves the right to modify technical details mentioned in this manual without prior notice This manual is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Itali...

Page 5: ...ck p 19 Checking the motor oil p 19 DESCRIPTION OF THE CONTROLS p 20 DRAGON LINER CONTROL PANEL USE p 21 PROBLEMS AND SOLUTIONS p 24 CORRECT PROCEDURE OF DECOMPRESSION p 25 REPLACEMENT OF THE PUMPING GROUP S GASKETS p 26 Pit stop maintenance p 27 Lower seal p 27 Upper seal p 29 SPARE PARTS HIGH PRESSURE GUN AT 250 p 33 COMPLETE SHORT PUMPING ELEMENT p 34 LINER TYPE MACHINES p 35 PETROL POWERED DRA...

Page 6: ... risk due to movable parts in the equipment Tenersi lontano dalle parti in movimento Do not use the equipment without the proper protection Before any inspection or maintenance of the equipment carry out the decompression procedure explained in this manual and prevent any risk of the equipment starting unexpectedly Report any risk of chemical reaction or explosion if this warning has not been give...

Page 7: ...g guarantees Decreased Environmental Impact Decreased drying time The paint dries quickly and the line is defined in a uniform manner with a single coat The airless function requires the use of filtered paint which is specifically designed for airless application This means that the paint is homogeneous of a smooth and uniform consistency and will not form crusts nor will it become gelatinous or t...

Page 8: ... L tank Colours Automatic line marking Applications Multi use sprayer Weight Lenght Height Width Vibrations 9 HP 7 l m 230 bar N 2 AT 250 24 V 2 x 13 40 2 x 17 40 2 x 21 40 1 x 19 40 series 1 Code 4650 series Code 4600 none Excellent road marking and maintenance series 220 kg A 1650 mm B 1000 mm C 750 mm Leq 8h 1 5 m s2 www larius eu DRAGON LINER 4 ...

Page 9: ...it Ref 4506 Working spotlight Ref 4711 Operator platform Rif 4600 Dragon liner Auto traction Rif 4650 Dragon liner Auto traction Automatic line marking sequencer SECTORS OF USE Externalorundergroundparkinglots schools hotels airports supermarkets train stations subway stations ports External public areas Industrial and exhibition building zones Freeway service areas and service stations Pedestrian...

Page 10: ...ng light Internal combustion engine Laser pointer if any Manometer Manual airless spray intake valve Spray guns intake valve Description POS Description Product supply tube Recirculation tube Recirculation safety valve Intake filter High pressure hose Refractive sphere distribution units 9 10 11 12 13 www larius eu DRAGON LINER 6 ...

Page 11: ...Head Liner Refractive sphere tank on demand lt 50 tank AT250 airless spray gun Description POS Description Pumping group Electric motor for forward reverse movement Product intake valve Arm lifting and spray gun electro valves 18 19 20 21 www larius eu DRAGON LINER 7 ...

Page 12: ... 2017 POS 22 23 24 Electric alternator for battery recharging Surge compensator Traction battery unit Description POS Description Frontal steering unit Undercarriage structure for egonomic handling 25 26 www larius eu DRAGON LINER 8 ...

Page 13: ...e to recycle packaging materials in an environment friendly manner as much as possible Readcarefullyandentirelythefollowinginstructions before using the product Please save these instructions in a safe place The unauthorised tampering replacement of one or more parts composing the machine the use of accessories tools expendablematerialsotherthan those recommended by the manufacturer can be a dange...

Page 14: ...ing in presence of potentially explosive gas Always check the product is compatible with the materials composing the equipment pump spray gun flexible hose and accessories with which it can come into contact Never use paints or sol vents containing halogen hydrocarbons as the methylene chloride Iftheseproductscomeintocontactwithaluminium parts can provoke dangerous chemical reactions with risk of ...

Page 15: ... Clean the inside of the tank with a brush Press the switch F4 of the equipment ON I Pull the lever F4 for the first cold start up Ensure the gun F3 is without nozzle Bring the accelerator lever F6 to about 1 2 of its run Open the fuel tap F5 and position it to ON Pull the start up cord F7 Turntheequipment sswitch F8 toON I inordertoenable the control Head Liner panel Turn pressure regulating knob...

Page 16: ... wash fluid starts to re circulate within the tank F11 Open the tap F12 of the manual guns Point the guns F13 at a container keeping F14 and keep pressed the trigger lever so as to drain the oil inside till a clean solvent comes out Eliminate any solvent which remains within the tubes by activating the guns www larius eu DRAGON LINER 12 ...

Page 17: ...res Insert the guns trigger lock and assemble the nozzle PREPARATION OF THE PAINT Make sure the product is suitable to be used with a spray gun Mix and filter the product before using it For filtration use CLOSE MESH rif 214 and LARGE MESH rif 215 LARIUS METEX braids Make sure the product to be used is compatible with the materials employed for manufacturing the equipment stainlesssteelandaluminiu...

Page 18: ...uel G1 knob to ON Close the re circulation valve G3 Open the taps G5 and G6 of the guns Turnthepressureadjustmenthandle G4 tothenecessary operating value 120 190 bar Release the brake on the rear wheel using the lever G7 in order to be able to move the machine more easily and accurately A Disconnected block B Connected block Open the re circulation valve G3 Turn pressure regulating knob G4 clockwi...

Page 19: ... support to be painted and also keep yourselves perpendicular to it NEVER point the spray gun at yourselves or at other people The contact with the casting can cause serious injuries In case of injuries caused by the gun casting seek immediate medical advice specifying the type of the product injected Recirculation safety valve when working at the maximum pressure available releasing the gun trigg...

Page 20: ...her The pearlized distribution kit is composed of a drop tank with two openings two rubber tubes that carry the paint to the sluice gated distributors which by means of the gun control levers simultaneouslydrivetheopeningbulkheads Activating the spraying manual gun the flap opens while releasing the beads above the drawn line POS 1 2 3 4 Drop tank Filling tubes Refracting pearls distributor Valves...

Page 21: ...nto a container Turnthepressureadjustment J6 handleslightlyclockwise tomakethemachinefunctionatminimumpressure pump activated Empty the tank J4 Turn the pressure adjustment J6 handle to minimum pump stopped Insert wash fluid into the tank Clean the walls of the tank with a brush Turnthepressureadjustment J6 handleslightlyclockwise tomakethemachinefunctionatminimumpressure pump activated Makesureth...

Page 22: ...raws replace gaskets Clean the mobile parts from the varnish deposits clutch traction spray guns etc Check the gun cables tightening the wheel block and the traction Checkthatthetubesandallthefittingsarecorrectlylocked L CHECK ON THE PACKING NUT The gaskets do not need adjusting The ring nut is only used to fit and remove gaskets and for topping up the oil ROUTINE MAINTENANCE Always disconnect the...

Page 23: ...sure at 0 bar check that it is tightened all the way The pin L3 supplied Ref 20144 is used to tighten and openthepumpunit L4 lockingringnut whichmustalways be tight to act as a locknut PRESSURE SWITCH SEAL CHECK Check that no material is escaping from the safety hole L5 at the bottom of the protective container If necessary replace the O Ring for the pressure sensor L6 CHECKING THE MOTOR OIL Check...

Page 24: ...emachineisreadyforoperation M4 Pressure regulation handle Allows the user to gradually regulate the pressure M6 Indicator Displays the battery charge status M7 Speed regulation handle Allowstheusertograduallyregulatethemachine sadvan cement speed M8 Alternator When the red indicator is on it indicates a malfunction in the alternator required for charging the batteries M9 Direction selector Allows ...

Page 25: ...thepressureadjustmenthandle N1 atminimum in order to access the various Menus MENU 1 SETUP DATE Pressthe MENU keyandthefirstsetting 1 DATE willappear To change the date Press the SELECT key to enter the page Press MENU to change the numbers for the date Press SELECT to move from day to month and to year Press SELECT whenintheyearpositiontoreturntopoint 1 DATE Press MENU to go on to point 2 MENU 2 ...

Page 26: ...TENANCE ALERT This menu is used to set the n of hours prior warning for maintenance tasks To change Press the SELECT key to enter the page Press MENU toincreasethetimeset Hold MENU down and press and release SELECT to invert the counter and therefore reduce the time set Press SELECT againtoreturntopoint 4 MAINTENANCE ALERT Press MENU to go on to point 5 MENU 5 MAINTENANCE DONE When MENU is pressed...

Page 27: ... to return to 7 LANGUAGE Press MENU to go on to point 8 MENU 8 SEQUENCER When MENU is pressed from point 7 the display reads 8 SEQUENCER This menu can be used to select or deselect the use of the automatic tracker Pressthe SELECT keytoaccessthepage andthe MENU key to switch from sequencer YES or NO Press SELECT to return to 8 SEQUENCER Press MENU to go on to point 9 N B If Sequencer YES is selecte...

Page 28: ... The filter of the gun butt is too fine The nozzle is partially clogged The product is too dense The filter of the gun butt is too fine The nozzle is worn Thegasketsofthepumpinggroupareworn Suction or delivery valve dirty Drain valve defective Open the petrol manifold Refill gas tank Use choke Connect spark plug cable or replace spark plug Ensure the On Off switch is on the on position and turn cl...

Page 29: ...h again WARNING Iftheequipmentisstillunderpressureafterperfor ming the operations above described because of the nozzle or the flexible hose clogged proceed as follows Loosen very slowly the gun nozzle Release the clamp Point the gun at the container of the product and press the trigger to release pressure Loosen very slowly the fitting of connection from the flexible hose to the gun Clean or repl...

Page 30: ... supply and release pressure before going on with the operations followthe correctprocedureofdecompression The gaskets are self adjusting If a leak occurs they must be replaced Disconnect the product feed hose Q1 from the pump unit by unscrewing the nut Q2 Unscrew the fixing ring nut Q3 using the relevant closing pin Ref 20144 Release the plastic cover Q4 Pull the ignition belt Q5 lightly until th...

Page 31: ...eeve Q11 PIT STOP MAINTENANCE Replacement of upper and lower gaskets 20 minutes Lock the pump unit into a vice and unscrew it with a 50mm wrench Release the pump unit from the body of the suction valve Grip the stem valve Q12 in a vice Unscrew the pump unit Q8 from the frontal flange Q9 www larius eu DRAGON LINER 27 ...

Page 32: ...hat comes into contact with the ball Q17 If worn replace them UseascrewdrivertoremovetheO Ring Q18 andreplace it making sure it is aligned correctly as illustrated Use a screwdriver to remove the two open ring guide bands Q14 and replace them Use a size 24 spanner to unscrew the lower stem Q13 www larius eu DRAGON LINER 28 ...

Page 33: ...ner The use of a thread paste is recommended Usingascrewdriver removethesecondband Q22 located below the seal Q21 and insert a new band in the same position The positioning of the seal Q21 requires special care during assembly Assist insertion by applying leverage to the outside of the ring Q21 pushing from the outside inwards and helping the ring to lodge in the seating while being careful not to...

Page 34: ...mpunituntilitmakescontact thenloosenitbyoneturn Remove the sleeve cylinder seal Q28 and replace it with a new one Remove the OR Q23 Q24 Q26 from the body of the foot valve Q27 and from the ball seat holder Q25 and if necessary replace them Reassemble the components in their proper order as indicated in the diagram The ball seating Q16 is countersunk on one side where the ball Q17 must sit www lari...

Page 35: ... if necessary Grease the sleeve Q29 using a paintbrush Insert the sleeve Q29 into the lower pump unit Q30 Screw on the complete foot valve Q27 with the sleeve assembly Q28 Inordertoguaranteeaproperseal tightenthefoot valve Q27 fully using a 50 mm spanner Insertthecompletepistonstem Q31 aftergreasing the gaskets Q32 www larius eu DRAGON LINER 31 ...

Page 36: ...f 16340 Tighten the pump casing all the way and if the delivery pipeisnotcorrectlyaligned unscrewthepumpcasinguntil the connection is in the correct position before tightening by using the ring nut Q33 and the pin Q34 supplied Ref 20144 When refitting the pump unit on the machine the stem must be at its highest point possible Insertthestemintotheconnectingrodandinsertthefixing pin Q7 Refit the ins...

Page 37: ...y lever Brake washer Trigger Pin Pin Pin Spray gun body Plug Plate M5 self locking nut Copper gasket Filter Handgrip Spring Copper gasket M16X1 5 articulated joint 1 4 articulated joint Veditab 18270 18280 11004 11006 11032 11203 11008 11010 11011 11014 11012 11013 11034 11206 11207 11208 11209 11020 11018 11017 32010 11015 10155 A 1 2 3 4 5 6 6a 6b 6c 6d 6e 6f 7 8 9 10 11 12 13 14 15 16 Code Desc...

Page 38: ...4 5 6 7 8 10 11 13 14 15 14 16 18 20 21 24 Tightening pin Ref 20144 CORRECT FITTING CORRECT FITTING 19 9 17 12 22 23 28 29 30 26 27 25 1 LIP LIP Ed 002 01 2017 S COMPLETE SHORT PUMPING ELEMENT WARNING Always indicate code and quantity for each part required www larius eu DRAGON LINER 34 ...

Page 39: ...19 20 21 22 23 24 25 26 27 28 29 30 OR OR Ball guide Closing ball Ball seat holder OR Assembled valve 90 bend Suction pipefitting Seal sleeve Jacket assembly Stem assembly Foot valve unit Foot valve seal kit Complete seal kit Jacket piston kit Suction circulation hose kit 2 1 1 1 1 1 1 1 1 1 1 30150 30113 30114 30138 30139 30142 30112 95230 30109 30120 30107 18482 30121 30165 30166 16120 30158 301...

Page 40: ...5 50 51 35 9 4 44 45 24 23 60 58 59 58 52 6 14 Liner Dragon hydraulic unit Ref 30655 Basic clutch unit Ref 30654 Liner basic support kit Ref 30651 Dragon Liner support kit Ref 30640 Dragon Liner short pumping element Ref 30151 Liner Dragon kit with traction Ref 30653 Dragon Liner gearbox Ref 30652 Ed 002 01 2017 WARNING Always indicate code and quantity for each part required www larius eu DRAGON ...

Page 41: ... Self tightening nut Alternator belt Screw Alternator pulley Alternator Screw Alternator fulcrum Alternator plate Safety shields Drain pipe 1 collar Washer Washer Safety cover Support plate Screw Support plate Washer Vibration damping pad Support bush Dragon Liner support Self tightening nut Screw Snap ring for holes Radial bearing Fifth wheel Axial roller cage R S bearing unit 1 14 6 1 12 1 1 2 1...

Page 42: ... 2 3 23 31 32 33 36 2 21 32 31 30 29 39 34 18 19 4 28 27 Ed 002 01 2017 O U PETROL POWERED DRAGON Dragon Kit gasoline Rif 30658 Complete Liner box Ref 30689 Dragon Support kit gasoline Ref 30641 Complete reduction gear Ref 30652 Basic clutch unit Ref 30654 www larius eu DRAGON LINER 38 ...

Page 43: ...2 33 34 35 36 Screw Tie rods Washer Nut Guard Screw Motor tongue Screw Reduction gear flange Snap ring for holes Radial bearing Hydraulic buffer assembly Support plate Washer Self tightening nut Spacer Screw Box Spacer 1 4 4 8 1 14 1 4 1 1 1 2 1 4 4 4 4 1 2 18186 3637 34009 54004 32005 18491 18492 20531 30682 30683 18463 18935 30656 30684 18490 30659 30686 18192 20508 95114 81010 20509 34008 18189...

Page 44: ...2 38 18 37 44 17 14 15 19 13 12 5 11 10 1 7 6 9 45 8 16 31 30 29 22 27 26 25 23 24 20 28 4 46 2 21 3 Ed 002 01 2017 V BASIC HYDRAULIC BLOCK REF 30400 WARNING Always indicate code and quantity for each part required www larius eu DRAGON LINER 40 ...

Page 45: ...6 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Positioning peg Bush Spring Sieve spring Ring Or Valve casing Or Filter tank Sieve spring Filter sieve Sieve holder Or Nose union Filter base Nipple Ball seat Manometer Gasket Complete pressure gauge Filter assembly Washer O Ring 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 3 1 30401 30402 20457 20402 20450 34009 6151 33010 33006 95114 304...

Page 46: ... 8375 20833 18223 1 1 2 3 4 5 6 7 8 9 10 11 Code Description TYPE D REF 18238 TYPE E REF 18225 N 2PZ TYPE F REF 18225 Type Liner Type E Type F Type D Type D Type D Type D LARIETTE LINER 3000 LINER DALì LINER DRAGON LINER EVEREST K2 Type Type Ricirculation Type A Type A Type A Type B Type B Type C RICIRCULATION TYPE A RIF 16680 2 RICIRCULATION TYPE B RIF 95037 RICIRCULATION TYPE C RIF 19191 1 www l...

Page 47: ... required Code 11180 L91X 1 4 Code 11120 L91X M16x1 5 PISTON GUNSTOCK FILTERS Code 11039 Green 30M Code 11038 White 60M Code 11037 Yellow 100M Code 11019 Red 200M Code 16685 SUCTION DISPERSION SYSTEM Code 95218 FILTER 30 MESH Code 95219 FILTER 60 MESH Code 95220 FILTER 100 MESH Code 95221 FILTER 200 MESH Code 4405 PEARLIZED REFLECTING PAINT DISTRIBUTION KIT www larius eu DRAGON LINER 43 ...

Page 48: ...HT Code 4506 ADJUSTABLE SPOTLIGHT Code 26000 OPERATOR PLATFORM Code 4038 LASER POINTER ELECTRIC MIXERS Code 217550 MX 850 Power 850W Code 217560 MX 1100 Power 1080W Code 217570 MX 1100E Power 1080W Ed 002 01 2017 www larius eu DRAGON LINER 44 ...

Page 49: ... 40 TSC 27 60 TSC 31 40 TSC 31 60 Code 18270 SUPER FAST CLEAN base UE 11 16x16 Code 18280 GASKET Nozzles code SFC07 20 SFC07 40 SFC09 20 SFC09 40 SFC11 20 SFC11 40 SFC13 20 SFC13 40 SFC13 60 SFC15 20 SFC15 40 SFC15 60 SFC17 20 SFC17 40 SFC17 60 SFC19 20 SFC19 40 SFC19 60 SFC21 20 SFC21 40 SFC21 60 SFC23 20 SFC23 40 SFC23 60 SFC25 20 SFC25 40 SFC25 60 SFC27 20 SFC27 40 SFC27 60 SFC27 80 SFC29 20 SF...

Page 50: ...1 5 FAST CLEAN TIP INCLUDED Code K11421 K11426 K11431 cm 130 180 240 Code 16780 PAINT ROLLER TELESCOPIC complete with n 1 roller with extra long fiber n 1 roller with long fiber n 1 roller with medium fiber flexible hose mt 2 3 16 M16x1 5 Code 35018 HIGH PRESSURE HOSE Ø 3 16 1 4 3 8 KIT 40325 L91X FAST CLEAN REVERSIBLE TIP INCLUDED HOSE 3 8 x 15 mt M16x1 5 www larius eu DRAGON LINER 46 ...

Page 51: ...al is to be considered as an English language translation of the original manual in Italian The manufacturer shall bear no responsibility for any damages or inconveniences that may arise due to the incorrect translation of the instructions contained within the original manual in Italian Once again a step forward Every day we get further to be closer to your work ...

Page 52: ...RTE LECCO ITALY Via Antonio Stoppani 21 TEL 39 0341 62 11 52 Fax 39 0341 62 12 43 E mail larius larius com Internet http www larius eu DIRECT LINE CUSTOMERS TECHNICAL SERVICE Tel 39 0341 621256 MANUFACTURER Paint spraying equipment ...

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