background image

POWER

 

AMPLIFIER

 

1.5KW

 

HIGH

 

BAND

 

40D1493G3

 

PUB96

29

 

Rev

 

2

 

August

 

2007

 29-3

 

PA

 

Module

 

operating

 

transmitter,

 

it

 

provides

 

protection

 

to

 

the

 

FETs

 

against

 

over

dissipation

 

due

 

to

 

high

 

VSWR,

 

and

 

it

 

monitors

 

the

 

module

 

RF

 

power

 

gain.

 

 

If

 

the

 

module

 

is

 

plugged

 

into

 

a

 

powered

 

transmitter

 

using

 

several

 

modules

 

running

 

in

 

parallel,

 

the

 

power

 

supply

 

connections

 

are

 

first

 

made

 

through

 

the

 

longer

 

contacts

 

of

 

the

 

module’s

 

DC

 

power

 

connector

 

and

 

into

 

VSWR

 

board

 

J1

 

pin

 

8.

  

This

 

allows

 

the

 

electrolytic

 

bypass

 

capacitors

 

of

 

all

 

amplifiers

 

to

 

charge

 

through

 

current

 

limiting

 

resistor

 

R5,

 

preventing

 

overstress

 

of

 

all

 

amplifier

 

fuses

 

due

 

to

 

charge

 

current

 

of

 

the

 

bypass

 

capacitors.

  

When

 

the

 

module

 

is

 

fully

 

seated,

 

the

 

high

 

current

 

contacts

 

are

 

connected

 

and

 

the

 

module

 

can

 

operate

 

normally.

 

 

In

 

normal

 

operation

 

the

 

power

 

supply

 

enters

 

J1

 

via

 

pin

 

2,

 

and

 

is

 

regulated

 

to

 

+39

 

VDC

 

by

 

series

 

resistor

 

R10

 

and

 

zener

 

diode

 

VR1.

  

Regulator

 

U1

 

provides

 

constant

 

B+

 

voltage

 

for

 

op

amps

 

U2,

 

U3,

 

U4,

 

and

 

the

 

comparator

 

reference

 

voltages.

  

When

 

the

 

module

 

is

 

first

 

turned

 

on

 

(or

 

plugged

 

in)

 

and

 

U1

 

begins

 

regulating,

 

the

 

charging

 

current

 

of

 

C7

 

turns

 

on

 

Q1

 

which

 

pulls

 

the

 

bias

 

line

 

low

 

for

 

a

 

brief

 

period

 

of

 

time.

  

This

 

provides

 

a

 

slow

 

start

 

for

 

the

 

module

 

after

 

DC

 

power

 

is

 

applied.

 

 

The

 

overall

 

RF

 

system

 

of

 

the

 

transmitter

 

provides

 

overall

 

VSWR

 

protection

 

via

 

the

 

external

 

RF

 

detector

 

boards

 

discussed

 

in

 

other

 

sections

 

of

 

this

 

manual,

 

but

 

VSWR

 

sensing

 

is

 

also

 

provided

 

in

 

the

 

module

 

for

 

its

 

own

 

safety.

 

 

In

 

the

 

transmitters

 

utilising

 

modules

 

in

 

parallel,

 

one

 

or

 

more

 

failed

 

or

 

disconnected

 

modules

 

or

 

a

 

fault

 

in

 

the

 

six

way

 

combiner

 

or

 

subsequent

 

3

 

dB

 

coupler,

 

may

 

cause

 

a

 

module

 

output

 

mismatch.

 

 

To

 

the

 

module,

 

any

 

mismatch

 

which

 

appears

 

as

 

reflected

 

power

 

is

 

detected

 

and

 

sensed

 

at

 

pin

 

11

 

of

 

J1

 

to

 

comparator

 

circuit

 

U2B.

 

 

R21

 

sets

 

the

 

level

 

at

 

which

 

VSWR

 

protection

 

begins.

  

If

 

the

 

level

 

of

 

detected

 

reflected

 

power

 

on

 

pin

 

5

 

of

 

U2B

 

exceeds

 

the

 

control

 

voltage

 

set

 

on

 

pin

 

6,

 

the

 

output

 

on

 

pin

 

7

 

will

 

go

 

high.

  

R22,

 

C10,

 

and

 

CR1

 

provide

 

a

 

fast

 

attack,

 

slow

 

release

 

control

 

voltage

 

to

 

Q2

 

when

 

a

 

high

 

VSWR

 

condition

 

suddenly

 

occurs.

  

This

 

will

 

turn

 

on

 

Q2

 

which

 

turns

 

on

 

Q4

 

which

 

quickly

 

reduces

 

the

 

bias

 

applied

 

to

 

the

 

power

 

amplifier

 

FETs;

 

this

 

reduced

 

bias

 

also

 

reduces

 

their

 

gain

 

and

 

therefore

 

their

 

RF

 

output

 

and

 

keeps

 

the

 

amplifier

 

at

 

safe

 

levels.

 

 

When

 

a

 

module

 

is

 

plugged

 

into

 

an

 

operating

 

transmitter,

 

the

 

slow

 

start

 

circuitry

 

consisting

 

of

 

C7

 

and

 

Q1

 

will

 

initially

 

keep

 

the

 

module

 

turned

 

off.

  

Power

 

from

 

the

 

other

 

modules

 

working

 

into

 

the

 

combiner

 

will

 

enter

 

the

 

module

 

and

 

be

 

detected

 

by

 

the

 

reflected

 

power

 

detector.

  

This

 

would

 

prevent

 

the

 

module

 

from

 

ever

 

operating

 

properly,

 

unless

 

the

 

VSWR

 

circuit

 

is

 

momentarily

 

over

ridden.

 

 

The

 

circuit

 

of

 

U4

 

produces

 

a

 

pulse

 

approximately

 

2

 

seconds

 

after

 

power

 

is

 

applied

 

to

 

the

 

module.

  

At

 

power

up,

 

pin

 

2

 

of

 

U4

 

will

 

be

 

pulled

 

high

 

by

 

C11.

  

R26

 

charges

 

this

 

capacitor,

 

and

 

when

 

the

 

pin

 

2

 

voltage

 

goes

 

below

 

the

 

voltage

 

on

 

pin

 

3,

 

the

 

output

 

of

 

U4

 

will

 

go

 

high.

  

A

 

pulse

 

whose

 

duration

 

is

 

controlled

 

by

 

C9

 

and

 

R18

 

will

 

then

 

be

 

applied

 

to

 

pin

 

3

 

of

 

U2A.

  

U3B

 

detects

 

that

 

the

 

module

 

is

 

not

 

producing

 

forward

 

power

 

and

 

that

 

the

 

reverse

 

power

 

is

 

high.

  

Under

 

these

 

conditions

 

the

 

output

 

of

 

U2A

 

goes

 

high,

 

turning

 

on

 

Q3,

 

momentarily

 

disabling

 

VSWR

 

protection,

 

and

 

allowing

 

the

 

module

 

to

 

come

 

on.

 

 

DC

 

samples

 

corresponding

 

to

 

forward

 

power

 

into

 

and

 

out

 

of

 

the

 

module

 

are

 

applied

 

to

 

U3A

 

pins

 

2

 

and

 

3

 

respectively.

  

When

 

pin

 

3

 

voltage

 

is

 

higher

 

than

 

that

 

of

 

pin

 

2,

 

corresponding

 

to

 

"RF

 

gain

 

is

 

okay"

 

the

 

comparator

 

output

 

U3A

 

pin

 

1

 

is

 

high,

 

causing

 

the

 

green

 

LED

 

on

 

the

 

front

 

panel

 

of

 

the

 

module

 

to

 

light.

  

The

 

comparison

 

threshold

 

(ie.

 

module

 

gain

 

is

 

ok)

 

is

 

set

 

by

 

adjustment

 

of

 

R4.

 

 
 
 
 

Summary of Contents for DTT250M

Page 1: ...lid state amplifier This amplifier requires no tuning or adjustment within its band of operation Simplicity of operation reduced maintenance costs and increased reliability are a few of the major benefits derived from this modular amplifier This module is operated well below its maximum ratings The amplifier chain consists of three stages of amplification The preamplifier stage is a high gain broa...

Page 2: ... on 15 contact D shell connector J5 For local operation simply place the LOC REM switch in the LOC position For remote control operation the LOC REM switch must be in the REM position This places 12V on Remote E The Remote Enable 12V appears as an arming signal at J5 5 and the momentary connection of this 12V to J5 13 turns the transmitter ON and momentary connection of the 12V to J5 8 turns the t...

Page 3: ...CONTENTS 1 BANDPASS FILTER 2 2 RF DIRECTIONAL COUPLER 4 PUB96 26 Rev 1 September 13 2005 26 1 RF Output BP Filter Directional Coupler ...

Page 4: ...the trimmer produces a change of capacitance and the trimmer s moveable slug is shaped to appear as a shorted turn which alters the inductance of the helix Matching from and to 50 ohm transmission lines is accomplished with taps on the input and output helixes Coupling between sections is electrically a bridged T network of capacitors and is made up of the small capacitance between the free ends o...

Page 5: ...Figure 1 5 Pole Bandpass Filter Curves Figure 2 5 Pole Bandpass Filter Used in the TTS1000B PUB96 26 Rev 1 September 13 2005 26 3 RF Output BP Filter Directional Coupler ...

Page 6: ...ignated L1 through L4 They are in reality short pieces of Teflon sleeved magnet wire which although they may possess a fraction of a nanohenry of inductance are mainly small capacitors which are factory adjusted by bending the wire to control the amount of coupling capacitance between the transmission line and the sampling loop concerned The position of the capacitor along the loop does not seem t...

Page 7: ...Figure 3 Quad Directional Coupler Equivalent Schematic PUB96 26 Rev 1 September 13 2005 26 5 RF Output BP Filter Directional Coupler ...

Page 8: ...ER LOW BAND PUB96 28 Rev 2 Aug 2007 PA Module CONTENTS FUNCTIONAL DESCRIPTION 1 6 WAY SPLITTER INPUT BOARD 1 FET RF AMPLIFIERS 1 6 WAY COMBINER OUTPUT BOARD 2 VSWR CONTROL BOARD 2 GREEN LED SENSITIVITY ADJUSTMENT 5 ...

Page 9: ... provides input matching for the transition from the input connector to the input transmission line A built in detector CR102 and C147 is fed from a directional coupler on the input transmission line to provide a sample of the input signal for module gain monitoring R117 and R118 terminate the directional coupler FET RF Amplifiers References Figure 3 Figure 4 Figure 5 Figure 6 Each of the six ampl...

Page 10: ...se will blow in this case isolating the defective device from the rest of the module and transmitter power supply allowing the remaining devices to keep operating normally A blown fuse can serve as a valuable troubleshooting aid when trying to identify failed devices 6 Way Combiner Output Board Part number 40D1472G1 40D1472G2 References Figure 6 and Figure 3 The six amplifier outputs are applied t...

Page 11: ...s the control voltage set on pin 6 the output on pin 7 will go high R22 C10 and CR1 provide a fast attack slow release control voltage to Q2 when a high VSWR condition suddenly occurs This will turn on Q2 which turns on Q4 which quickly reduces the bias applied to the power amplifier FETs this reduced bias also reduces their gain and therefore their RF output and keeps the amplifier at safe levels...

Page 12: ...each companion bias potentiometer in the same manner for the proper bias current Install remaining fuses and remove the bias short after all bias adjustments have been made Low power sweep of amplifiers Note Low power sweep of PA modules should not be required under normal circumstances even when replacing FET devices There are no tuning adjustments on these modules Ensure that terminations are in...

Page 13: ...sition and adjust the exciter output power until the transmitter output power reads 110 Remove the module to be set up and remove the two front fuses from it in order to simulate a single FET package failure Replace this crippled module in the transmitter and apply a nominal 50 APL staircase video signal to the transmitter analog transmitters The green LED should now be extinguished if it is not r...

Page 14: ...f turn at a time to establish a known reference point Place the AGC MANUAL switch in the AGC position and with the RAISE LOWER switch readjust the transmitter output power to 100 Similarly the aural amplifier may be adjusted in the same manner but being an FM signal the modulation of the carrier is not critical ...

Page 15: ...W HIGH BAND 40D1493G3 PUB96 29 Rev 2 i 24 Oct 2008 CONTENTS FUNCTIONAL DESCRIPTION 1 6 WAY SPLITTER INPUT BOARD 1 FET RF AMPLIFIERS 1 6 WAY COMBINER OUTPUT BOARD 2 VSWR CONTROL BOARD G1 2 GREEN LED SENSITIVITY ADJUSTMENT 5 ...

Page 16: ...mission line A built in detector CR102 and C147 is fed from a directional coupler on the input transmission line to provide a sample of the input signal for module gain monitoring R113 and R117 terminate the directional coupler FET RF Amplifiers Drawing References Figure 3 through Figure 6 Each of the six amplifiers in the module consists of two source grounded N channel insulated gate Field Effec...

Page 17: ...of active devices such as these is short circuit and the fuse will blow in this case isolating the defective device from the rest of the module and transmitter power supply allowing the remaining devices to keep operating normally A blown fuse can serve as a valuable troubleshooting aid when trying to identify failed devices 6 Way Combiner Output Board Part number 40D1468G1 Drawing References Figu...

Page 18: ...ected and sensed at pin 11 of J1 to comparator circuit U2B R21 sets the level at which VSWR protection begins If the level of detected reflected power on pin 5 of U2B exceeds the control voltage set on pin 6 the output on pin 7 will go high R22 C10 and CR1 provide a fast attack slow release control voltage to Q2 when a high VSWR condition suddenly occurs This will turn on Q2 which turns on Q4 whic...

Page 19: ...mA for digital operation Remove the fuse Remove the side B bias short and place it on side A at the junction of C6 R2 R3 and R9 Place the fuse in side B Adjust the side B bias pot for the proper current Move the fuse to the remaining fuse holders one at a time and adjust each companion bias potentiometer in the same manner for the proper bias current Install remaining fuses and remove the bias sho...

Page 20: ...er output power until the transmitter output power reads 110 Remove the module to be set up and remove the two front fuses from it in order to simulate a single FET package failure Replace this crippled module in the transmitter and apply a nominal 50 APL staircase video signal to the transmitter analog transmitters The green LED should now be extinguished if it is not remove the module and adjust...

Page 21: ...ed one half turn at a time to establish a known reference point Place the AGC MANUAL switch in the AGC position and with the RAISE LOWER switch readjust the transmitter output power to 100 Similarly the aural amplifier may be adjusted in the same manner but being an FM signal the modulation of the carrier is not critical ...

Page 22: ... gain control of the input to each chain It therefore has components in place for adjustment of RF gain and phase to enable setting up these paralleled transmitters In a single chain transmitter such as the TTS1000B no requirement exists for control of RF phase nor consequently its components but our design standardization results in lower overall expense being incurred by simply leaving the compo...

Page 23: ...e overall system gain is sufficient to result in overdrive of later stages of the transmitter The transmitter or translator lineup may therefore include an in line attenuator in the RF chain ahead of the IPA module in order to prevent overdrive from certain models of exciter modulator U3 is a voltage regulator providing B to the amplifier and biasing for the varactor diodes RF isolation is provide...

Page 24: ... the values of R3 and R6 which have little or no effect at RF R3 and R6 provide a DC path for bias and provide loading at lower frequencies where gate impedance is high in order to assist in maintaining amplifier stability The choice of C6 C7 C20 and C21 values their series inductances and that of board traces also ensures effective bypassing at critical frequencies The output matching π network c...

Page 25: ...readjusted during system test for minimum intermods and FM noise 4 Connect a 30 dB 20 W attenuator to the output of the amplifier This will absorb amplifier output and protect the sweep detector Use it instead of the 20 dB pad shown in the diagram below 5 Reinstall fuses and apply B to both supply connections of the amplifier module 6 Apply a low level sweep to the amplifier and measure the DC inp...

Page 26: ...PUB96 30 rev 1 Jul 1 2010 30 5 1 kW IPA Assembly VHF 1 kW TTS1000B TRANSMITTER IPA ASSEMBLY 1 Sweep setup and response for IPA alone without preamp ...

Page 27: ...n applied to the gates The gate impedance at the operating frequency is much lower than R3 and R5 so these resistors have little or no effect at RF R3 and R5 provide a DC path for bias and provide loading at lower frequencies in order to assist in maintaining amplifier stability The choice of C2 and C6 values and their internal equivalent series inductances also ensures effective bypassing at crit...

Page 28: ... These will be the starting points the bias current settings and L9 will be readjusted during system test for minimum intermods and FM noise Disconnect the clip lead after adjusting bias currents 4 Connect a 30 dB 20 W attenuator to the output of the amplifier 5 Apply B to both supply connections of the amplifier 6 Apply a low level sweep to the module and measure the DC input current about 1 2 am...

Page 29: ...ent to cause the transmitter power output to decrease or even to momentarily turn off the transmitter The transmitter is provided with a VSWR cutback function that either reduces its power output to save it from harm in the event of gradual occurrences such as antenna ice build up or momentarily takes it off the air from random events Three VSWR events occurring rapidly in a short time will cause ...

Page 30: ...emote control of this fact through J5 7 Next stop for the 12V is a normally closed VSWR lockout relay contact connected via J1 5 and J1 9 from the Metering Board Prefix 5A K2 This relay operates and the interlock chain is opened if for some reason the transmitter has seen a large amount of reflected power and the Metering Board VSWR supervisory circuit has repeatedly tried and retried to keep the ...

Page 31: ...f a VSWR that exceeds a preset amount the AGC voltage becomes modified a little to reduce the transmitter output by an amount proportional to the reflected signal This VSWR Cutback permits the transmitter to remain on the air at reduced power if the antenna should gradually accumulate a layer of ice If the reflected power should exceed a much larger amount causing repeated momentary tripping off a...

Page 32: ...nificantly attenuates 3 58 MHz NTSC color subcarrier as well as any 4 5 MHz intercarrier that may be generated in CR1 or CR2 due to the presence of visual and aural RF signals together in the system Removal of these subcarrier components before the signal is peak detected enables the circuit to be responsive to sync peak pow only for visual or just CW aural power and relatively immune to undesired...

Page 33: ...tback mode which is what will need to be set up because it affects the exciter AGC and VSWR supervision The output from U1 U2 pin 7 is also applied to a second op amp U1 U2 pin 3 If the detected level at U1 pin 3 rises above the level set by the AGC pot on the Control board at U1 pin 2 the output on pin 1 will rise This AGC output is applied via J5 1 to a final buffer amplifier U2A on the Control ...

Page 34: ... TP1 drops to a minimum approximately 10 to 20 mVDC A DC coupled scope will make the adjustment easier to see the objective is to place the U1 output as near the op amp ground rail as possible without the op amp going into saturation Turning the pot farther will decrease the sensitivity of the system for small signals Once this minimum voltage has been reached do not re Reflect Power Meter Calibra...

Page 35: ...nergizes and the VSWR C B indicator LED on ulse After three pulses visible on the meter lock out and a red VSWR L O indication on the ontrol Panel should occur Check that RESET is possible using the RESET button S6 on the Control Panel A reads 20 2 0 This is about 17 to 18 dB below the full forward power output of the transmitter W the Control Panel lights up Replace the 16 dB pad with a 10 dB pad...

Reviews: