L&W Compressors LW 100 E Operating Instructions Manual Download

Page: 109 / 154

Version: 03.12.2015

Baugruppe: Endfiltergehäuse / Assembly: Final Filter Tower

E R S A T Z T E I L L I S T E / S P A R E P A R T L I S T

Best.-Nr. / Order No.

Benennung

Description

000506

Druckfeder

Spring

000508

USIT Ring

Gasket Ring U-Sit

000516

Nutring, Druckhalte-/Rückschlagventil

Seal Ring PMV

000517

Feder

Coil Spring PMV

000518

Unterlegscheibe DIN 125, M5

Washer, M5, brass

000519

Dichtkappe, Druckhalte-Rückschlagventil

Plastic Seal Piston PMV

000644

Filterpatrone

BA Filter Cartridge

000761

Verschraubung

Elbow Connection

000783

Verschraubung

Straight Connection

000797

Verschraubung

Elbow Connection

000837

Verschlussstopfen

Plug

000941

Madenschraube

Worm Screw

001080

6-kant Schraube

Hexagon Screw

001718

Innenrohr Filtergehäuse

Inner Tube Filter Housing

001742

Druckstift , Ø5x40mm

Pressure Pin

001743

Einlassverschraubung

Inlet Connection

001744

Einstellschraube

Adjusting Bolt

001745

Düsenrohr, HD-Filter

Inlet Jet

001753

Patronenstift, Zylinder

Cartridge Pin

001769

O-Ring, Filtergehäuse

O-Ring Filter Housing LW 100

001788

Federdruckstück

Spring Adapter

002309

Filterpatrone

Filter cartridge

002474

Filtergehäuse kompl. mit DHRV, Schlüssel

Filter housing c/w PMNRV

003006

O-Ring, Druckhalteventil

O-Ring, PMV

003077

Kondensatablassventil G1/4" AG

Condensate Drain Valve G1/4"

B - 33

LW 100 E / E1 / B (ECO)

Summary of Contents for LW 100 E

Page 1: ...ent A B C D Manufacturer in terms of 97 23 EC The full name and address of the manufacturer is Lenhardt Wagner GmbH An der Tuchbleiche 39 68623 H ttenfeld Germany Phone 49 0 62 56 85 88 0 0 Fax 49 0 6...

Page 2: ...nvoice Should verifiably defective parts have been delivered we will decide to either replace the parts or repair them The resulting transport and assembly costs will be invoiced No reduction of the p...

Page 3: ...A Operating Instructions Breathing Air Compressor LW 100 series Version 29 03 2016...

Page 4: ...Operators 13 Safety instructions on the unit 14 General Safety Precautions 15 Unit customised safety notices 16 Maintenance instructions 17 Transportation instructions Safety regulations 18 Installati...

Page 5: ...cartridge change 52 Filter housing maintenance 53 Inlet Filter 54 Check or change filter inlet 55 Valve heads and valves Pistons and Cylinders Cooling 56 Replace inlet and outlet valve 1st stage 57 5...

Page 6: ...these instructions is excluded from warranty and liability for this product Carry out other commissioning steps only if you have fully understood the following contents Before commissioning and using...

Page 7: ...LW 100 E 2 2 kW E Motor 400V 230V 440V as an option 3 phase 50 Hz 60 Hz as an option Start Stop switch fully wired with cable and 16A CEE plug LW 100 E1 ECO LW 100 E1 2 2 kW E Motor 230 V AC 50 Hz as...

Page 8: ...Motor protection switch Conversion set Petrol electro version 60 Hz Version 230V 440V Version LW 100 E E ECO only Power cable with plug Start Stop Switch Stainless steel frame aluminium frame ECO Man...

Page 9: ...nter Switch over device for 200 or 300 bar Conversion set Petrol electro version Stainless steel frame aluminium frame ECO Manual condensate drain Pressure maintaining and non return valve 1 x Filling...

Page 10: ...athing Air Intake Pressure atmospheric Oil Capacity l 0 5 0 5 0 5 Intake Temperature C 0 45 0 45 0 45 Ambient Temperature C 5 45 5 45 5 45 Cooling Air Volume m h 660 660 1350 Voltage Protection Class...

Page 11: ...on 29 03 2016 Unit Assembly LW 100 E E1 No Designation 1 Pressure gauge 2 Filling hose with filling valve 3 Carrying handles ECO Optional 4 E Motor 400V 3 Phase 50 Hz or E Motor 230V single phase 50Hz...

Page 12: ...ion 29 03 2016 No Designation 1 Pressure gauge 2 Intake telescopic pipe 3 Filling hose with filling valve 4 Carrying handles ECO Optional 5 4 stroke gasoline engine hand start D E S C R I P T I O N 4...

Page 13: ...se 9 Condensate Release Valve 10 Oil Water Separator 11 3rd Pressure Stage 12 Endpressure Safety Valve 13 Cooling Pipe Final Stage 14 Condensate Release Hose 15 Condensate Release Valve 16 Oil Water S...

Page 14: ...A S A F E T Y P R E C A U T I O N S...

Page 15: ...instruction manual is complied with and inspection and maintenance requirements are enforced No change and modification to the unit can be made without the written agreement of the manufacturer The ma...

Page 16: ...afety instructions on the unit Importance of notes and warning signs that are affixed to the compressor according to the application or its equipment S A F E T Y P R E C A U T I O N S Warning High vol...

Page 17: ...and competent personnel are permitted to use this product Comply with all local and national rules and regulations associated with this product Only trained and competent personnel are permitted to in...

Page 18: ...nder safe and functional conditions Only operate the compressor if all protective and safety equipment e g detachable protective equipment are provided and in good working order Check the compressor a...

Page 19: ...specially the connections and fittings should be cleaned from oil fuel and maintenance products at the beginning of the maintenance repair Do not use aggressive cleaning agents Use fibre free cleaning...

Page 20: ...ot stand or work under suspended loads Even minor relocation please disconnect the machine system from any external energy supply Before recommissioning reconnect the machine to the mains according to...

Page 21: ...A I N S TA L L AT I O N...

Page 22: ...the compressor fan can intake fresh air from outside Ensure adequate ventilation and exhaust air opening When locating the compressor in rooms of less than 30 m space where natural ventilation is not...

Page 23: ...ition compressor in direction of wind so that exhaust fumes are blown away from the unit Intake air must be free from noxious gas e g smoke solvent vapours exhaust fumes etc Observe the specified oper...

Page 24: ...Page A 22 A LW 100 Series Version 29 03 2016 Dimensions LW 100 E E1 400 650 390 Fig Dimensions 450 180 Dimensions LW 100 B 400 780 380 Fig Dimensions 450 180 I N S T A L L A T I O N...

Page 25: ...ered i Minimum distances Make sure that the compressor always has a sufficient amount of fresh air available To prevent serious damage ensure that the cooling air flow can flow freely The following mi...

Page 26: ...low freely The necessary cooling air flow can be calculated by using the following formula 300 x drive power kW required cooling air flow m h Example 11kW motor 300 x 11kW 3300 m h required cooling ai...

Page 27: ...and frequency with those of the electric network see name plate on the compressor The fusing should be done in accordance with the valid regulations of the responsible electricity supply company When...

Page 28: ...5 Electrical Installation LW 100 E E1 The compressor comes fully wired with cable and plug An installation is not necessary Recommended fuses for 220 240 V operating voltage Nominal motor power Fusin...

Page 29: ...A O P E R AT I O N...

Page 30: ...ngines operation unit must only be located outdoors never indoors not even in partially closed rooms however large they may be Note Ensure that all persons handling the compressor are familiar with fu...

Page 31: ...rician 3 Check oil pressure if oil pressure gauge is installed 4 Run the compressor for about 2 minutes 5 Close the open filling valve carefully 6 Run the compressor up to maximum pressure and check t...

Page 32: ...equence that the pistons will be damaged Furthermore cooling air flow will not be sufficient Rotation direction arrow on the fan protection cover Rotation direction change LW 100 E In case of a wrong...

Page 33: ...ght manually Start the compressor 1 Open fuel valve Fig 1 2 Switch motor switch in position 1 3 Pull start Fig 2 4 Close condensate valves 5 Run the compressor for about 2 minutes 6 Close the open fil...

Page 34: ...Ensure toxic free pure intake air LW 100 B Ensure cooling air can flow freely Position compressor in direction of wind so that exhaust fumes are blown away from the unit see Installation Installation...

Page 35: ...itch off the compressor 8 Close and vent all filling valves 9 Disconnect all compressed air cylinders from filling valves 10 Open condensate drain valves manually Caution Fill only cylinders which are...

Page 36: ...y when final pressure is reached During filling process the system can be shut down at any time by pushing the OFF button OFF Switch off the compressor unit LW 100 E E1 Stop compressor by the toggle s...

Page 37: ...A R E M E D Y I N G FA U LT S...

Page 38: ...n out vent screw if necessary Pipes heat exchanger broken Replace Condensate drain valves leaky Unscrew valves check sealing surfaces clean replace if necessary Final pressure switch stop unit Verify...

Page 39: ...sor rotation direction Ensure correct phase rotation observe rotation direction arrow Inlet and outlet valves contaminated defective Clean replace if necessary Safety valve leaks Cause of fault Remedy...

Page 40: ...re Only valid with the option Automatic Condensate Drain Cause of fault Remedy Pressure stages are not as prescribed control pressure of pneumatic condensate valve too low Check corresponding inlet an...

Page 41: ...idge already partly saturated before change Store filter cartridges properly dispose defective cartridges Cylinder s piston s or piston ring s defective Replace Operating temperature too high Ensure s...

Page 42: ...A M A I N T E N A N C E A N D S E R V I C E...

Page 43: ...necessary because all maintenance work can not be explained exactly and detailed in this manual Only use authentic spare parts for service work Any work on the petrol engine should be done in accorda...

Page 44: ...enance work Type Quantity Order No Check V belt tension and condition Check automatic condensate drain open manual condensate taps Check Retorque all connections and bolts Maintenance work Type Quanti...

Page 45: ...LW 100 B B S 1 008503 Replace o ring of the DIN filling connector 1 001237 Replace o ring of the revolvable filling hose 1 001224 Change intake filter 1 001708 Replace sintered metal filter of oil sep...

Page 46: ...and 3rd stage Gasket 1st stage 1 001705 O Ring 1st stage 1 001781 O Ring 2nd stage 1 001768 Replace all inlet and outlet valves incl Gaskets 1st stage 1 001722 2nd stage 1 001855 3rd stage 1 001856 O...

Page 47: ...as O Rings Sinter Filter Inlet Filter V Belts Silencers In Outlet Valve Valve Seals and Compressor oil Service Kits Compressor Frequency Operating Hours Order No LW 100 E E1 50 Hz 500 h 006709 LW 100...

Page 48: ...on Fig 2 Rotation direction clockwise increase V belt tension Rotation direction anti clockwise reduce V belt tension Tighten mounting screws of the motor flange Check V belt tension and adjust if nec...

Page 49: ...pstick Wipe off oil residues Insert the oil dipstick as far as it will go back into its tube Pull out oil dipstick again The oil level should reach the upper maximum marking Refill new compressor oil...

Page 50: ...el Check oil level Check o ring of the oil dipstick Insert oil dipstick The oil change is now completed Maintenance intervals First oil change after 25 operating hours total hours All further changes...

Page 51: ...e oil water separator and the condensate drain valve of the filter housing Fig 2 Open valve spindle max 1 5 turns anti clockwise The condensate will be drained Then close valve spindle clockwise Maint...

Page 52: ...filter Fig 5 and screw in plastic nut Change o ring previously grease new o ring Fig 6 Place separator head into the housing turn in and tighten Connect pipe connections and tighten Fig 2 Mount and t...

Page 53: ...up to 330 bar dried and odour and tasteless purified Oil residues are bounded The breathing air filter cartridge consists of a molecular sieve and activated carbon filter The cartridges of petrol dri...

Page 54: ...packaging of the new filter cartridge and place it into the filter housing press slightly Screw the filter housing cover in by using the filter tool and turn it back 1 4 turn This avoids tightening o...

Page 55: ...intenance Filter housing maintenance as follows Unscrew filter housing cover by using the filter tool Fig 1 Change o ring previously grease new o ring Fig 2 Screw the filter housing cover in by using...

Page 56: ...egree of contamination the filter inlet can be cleaned by compressed air Defective air inlet filters should be immediately replaced with a corresponding filter Maintenance intervals We recommend that...

Page 57: ...and assemble the housing Place o ring into the groove Fig 4 Place and align the filter housing carefully inlet port up hose connector 90 turned to the left Fig 5 Tighten mounting screw and connect th...

Page 58: ...te cylinder sleeves These are plugged into the compressor housing and placed over the valve heads screws or valves Special o rings prevent air and oil loss All pistons are equipped with high quality s...

Page 59: ...er Remove spring wire clamp of the crankcase ventilation hose Fig 2 Remove hose Loosen pipe connections Loosen valve head screws Fig 3 Remove valve head and check if defective Fig 4 Remove upper valve...

Page 60: ...ket is very important Inlet and outlet channels have to be exactly centred Fig 7 Place valve head and spacing sleeves Fig 8 Screw in mounting screws at the inlet side Slot fan protection cover below a...

Page 61: ...g Fig 4 Change o ring of the valve head previously grease new o ring Fig 5 Place new inlet outlet valve Fig 5 CAUTION Observe correct position between valve centre hole and valve head centre pin Place...

Page 62: ...ith special L W safety seals to avoid manipulation of the limit value settings Safety valves with removed seals have to be immediately checked for the prescribed settings and replaced if necessary The...

Page 63: ...compressed air from blowing off final pressure gauge 0 bar When the adjusted opening pressure is reached 150 and 180 bar the purified compressed air flows via pressure maintaining and non return valve...

Page 64: ...screw clockwise by using a suitable slotted screwdriver Start compressor and check opening pressure adjust if necessary Tighten clamp screw on the side Check opening pressure again Reduce opening pre...

Page 65: ...d change if necessary O ring at the filling valve Change o ring previously grease new o ring Fig 1 O ring at the filling hose Remove filling hose from the filling valve Fig 2 Change o ring previously...

Page 66: ...follows Switch off the compressor unit pull the plug if necessary Remove V belt cover Remove mounting screws of the motor flange Remove motor tensioner bolt Remove V belt Remove motor v belt pulley Re...

Page 67: ...f 200 therefore no test by a licensed expert is required 1 Examination after 5 years by a qualified person or authorized organisations Visual inspection inside and outside 2 Examination after 10 years...

Page 68: ...A M A I N T E N A N C E R E C O R D S...

Page 69: ...e Name Date Place Signature Instructor By adding themselves to this list the person that signs it confirms having been given a yearly introduction instruction about the function and operation of the c...

Page 70: ...Page A 68 A LW 100 Series Version 29 03 2016 M A I N T E N A N C E R E C O R D S Top up oil oil change Date Operating hours Oil quantity l Name...

Page 71: ...Page A 69 A LW 100 Series Version 29 03 2016 M A I N T E N A N C E R E C O R D S Cartridge change Date Operating hours Difference Name...

Page 72: ...Page A 70 A LW 100 Series Version 29 03 2016 M A I N T E N A N C E R E C O R D S Maintenance work Description Date signature...

Page 73: ...Page A 71 A LW 100 Series Version 29 03 2016 M A I N T E N A N C E R E C O R D S Replaced Parts Designation Part number Date signature...

Page 74: ...epending on the compressor type this may happens automatically Remove top cap of final filter housing clean threat grease o ring and threat with a food grade grease or silicone grease Close filter hou...

Page 75: ...e intake filter cartridge and check oil level Clean compressor unit check for foreign objects Check condition and tension of V belts replace if necessary Check condition of filling hoses replace if ne...

Page 76: ...recommissioning proceed according to the operating instructions Disposal The product must be disposed in accordance with national waste disposal regulations and by an appropriate waste disposal compan...

Page 77: ...B ERSATZTEILLISTEN SPARE PARTS LISTS DETAILANSICHTEN DETAILED VIEWS...

Page 78: ...2 Stufe Piston 2nd Stage 20 Kolben 3 Stufe Piston 3rd Stage 21 Saug Druckventile In Outlet Valves 22 K hlrohr 2 Stufe Cooling Pipe 2nd Stage 23 L fterrad Cooling Fan 25 E Motor 27 4 Takt Motor 4 Strok...

Page 79: ...schelle 15 18mm Pipe Clamp 8mm Finned Pipe 003687 F llventil drehbar mit Manometer 200bar Filling Valve rotatable c w gauge 200bar 003688 F llventil drehbar mit Manometer 200bar Filling Valve rotatabl...

Page 80: ...B Version 05 07 2013 D E T A I L A N S I C H T D E T A I L E D V I E W Bg F llschlauch Ass Filling Hose 200bar 003687 300bar 003688 Baugruppe Gesamtansicht Overall View B 4 LW 100 E E1 B ECO...

Page 81: ...B Version 05 07 2013 Baugruppe Gesamtansicht Overall View D E T A I L A N S I C H T D E T A I L E D V I E W B 5 LW 100 E E1 B ECO...

Page 82: ...8 001713 Standfuss Gummipuffer Rubber Stand 001758 I 6kt Schraube Hexagon Screw 001801 Aufsteckstutzen Kompressorabdeckung PVC Stud Plastic Cover 001806 Halteband Filtergeh use inkl Gummi Jubillee Cli...

Page 83: ...B Version 01 12 2015 Baugruppe Konsole Assembly Console D E T A I L A N S I C H T D E T A I L E D V I E W B 7 LW 100 E E1 B ECO...

Page 84: ...lling Fan Cover Black 001857 Gummit lle Aufsteckgum Ventilatorsch Rubber Gaiter 001859 Befestigungsschraube Antriebsabdeckung Fixing Bolt V Belt Cover 006602 Ventilatorschutzabdeckung LW gr n Pulling...

Page 85: ...B Version 04 12 2013 Baugruppe Antriebsabdeckung Assembly Fan Guard Drive Cover D E T A I L A N S I C H T D E T A I L E D V I E W 001178 B 9 LW 100 E E1 B ECO...

Page 86: ...001708 Ansaugfilterpatrone Air Intake Filter Cartridge 001748 Stehbolzen Threaded Stud 001772 Fl gelmutter PVC schwarz m Messingein Winged Nut PVC black 001778 O Ring Oeleinf llrohr O Ring oil filler...

Page 87: ...B Version 01 12 2015 Baugruppe Ansaugfilter Assembly Intake Filter D E T A I L A N S I C H T D E T A I L E D V I E W B 11 LW 100 E E1 B ECO...

Page 88: ...Bolt 001030 Zylinderschraube Allen Bolt 001041 Zylinderschraube Allen Screw 001042 Zylinderschraube Allen Screw 001043 Zylinderschraube Allen Screw 001178 U Scheibe A6 Washer A6 001182 U Scheibe A8 Wa...

Page 89: ...75 O Ring Oelmessstab O Ring oil dipstick 001776 O Ring Ventilkopf 3 Stufe O Ring valve head 3rd Stage 001777 O Ring O Ring valve head 2 3 Stage 001778 O Ring Oeleinf llrohr O Ring oil filler pipe 001...

Page 90: ...B Version 05 07 2013 Baugruppe Kompressorblock Assembly Compressor Block D E T A I L A N S I C H T D E T A I L E D V I E W B 14 LW 100 E E1 B ECO...

Page 91: ...B Version 05 07 2013 Baugruppe Kompressorblock Assembly Compressor Block D E T A I L A N S I C H T D E T A I L E D V I E W B 15 LW 100 E E1 B ECO...

Page 92: ...welle Crankshaft 001730 Pleuel 1 Stufe Connecting Rod 1st Stage 001731 Pleuel 2 und 3 Stufe Connecting Rod 2nd 3rd Stage 001734 Pleuellager Small End Bearing 001739 Lagerdistanzscheibe Thrust washer s...

Page 93: ...B Version 05 07 2013 Baugruppe Kurbelwelle Assembly Crankshaft D E T A I L A N S I C H T D E T A I L E D V I E W B 17 LW 100 E E1 B ECO...

Page 94: ...E I L L I S T E S P A R E P A R T L I S T Best Nr Order No Benennung Description 001696 Kolben 1 Stufe Piston 1st Stage 001756 Kolbenbolzen 1 Stufe Piston Pin 1st Stage 001757 Sicherungsring Circlip...

Page 95: ...B Version 05 07 2013 Baugruppe Kolben 1 Stufe Assembly Piston 1st Stage D E T A I L A N S I C H T D E T A I L E D V I E W B 19 LW 100 E E1 B ECO...

Page 96: ...Assembly Piston 2nd Stage E R S A T Z T E I L L I S T E S P A R E P A R T L I S T Best Nr Order No Benennung Description 009331 Kolben Kolbenringe Kolbenbolzen und Siche rungsring Piston Piston Rings...

Page 97: ...E S P A R E P A R T L I S T Best Nr Order No Benennung Description 001351 Sicherungsring Circlip I10 001755 Kolbenbolzen 2 3 Stufe Piston Pin 2nd 3rd Stage 001763 F hrungskolben 3 Stufe Guide Piston...

Page 98: ...R E P A R T L I S T Best Nr Order No Benennung Description 001722 Saug Druckventil 1 Stufe In Outlet Valve 1st Stage 001855 Saug Druckventil 2 Stufe In Outlet Valve 2nd Stage 001856 Saug Druckventil...

Page 99: ...001041 Zylinderschraube Allen Screw 001159 Stoppmutter M8 Lock Nut M8 001181 U Scheibe A8 Washer A8 001704 K hlrohr Alu 2 Stufe zu Wasserabsch Cool Pipe alloy 2nd to 3rd St 001714 Klemmst ck 3er Alu K...

Page 100: ...B Version 05 07 2013 Baugruppe K hlrohr 2 Stufe Assembly Cooling Pipe 2nd Stage D E T A I L A N S I C H T D E T A I L E D V I E W B 24 LW 100 E E1 B ECO...

Page 101: ...S T Best Nr Order No Benennung Description 001039 Zylinderschraube Allen Screw 001042 Zylinderschraube Allen Screw 001181 U Scheibe A8 Washer A8 001706 L fterrad Standard Ausf hrung Cooling Fan Stadar...

Page 102: ...B Version 05 07 2013 Baugruppe L fterrad Assembly Cooling Fan D E T A I L A N S I C H T D E T A I L E D V I E W B 26 LW 100 E E1 B ECO...

Page 103: ...e Spannbuchse Pulley Hub 001797 Ankerschraube V Belt Tensioning Bolt 001833 Antriebsmotor inkl Riemenscheibe 400V 50 60Hz Drive Motor c w pulley 400V 50 60Hz 001842 Keilriemen 50Hz V Belt 50Hz 001843...

Page 104: ...B Version 01 12 2015 Baugruppe E Motor Assembly E Motor D E T A I L A N S I C H T D E T A I L E D V I E W B 28 LW 100 E E1 B ECO...

Page 105: ...eibe DIN6340 ZN Washer DIN6340 ZN 001793 Passfeder Woodruff Key 001796 Ankerschraube V Belt Tensioning Bolt 001802 Keilriemenscheibe 2 teilig B S Pulley B S 001803 Keilriemen Honda B S VANGUARD bis 05...

Page 106: ...B Version 01 12 2015 Baugruppe 4 Takt Motor Assembly 4 Stroke Motor D E T A I L A N S I C H T D E T A I L E D V I E W B 30 LW 100 E E1 B ECO...

Page 107: ...eparator 2nd Stage 001735 Sinterfilter Wasserabscheider Sinter Filter Water Separator 001736 Kunststoffmutter Wasserabscheider Plastic nut water separator 001737 Trichter Wasserabscheider 2 Stufe Wate...

Page 108: ...B Version 03 12 2015 Baugruppe Wasserabscheider Assembly Water Separator D E T A I L A N S I C H T D E T A I L E D V I E W B 32 LW 100 E E1 B ECO...

Page 109: ...t Connection 000797 Verschraubung Elbow Connection 000837 Verschlussstopfen Plug 000941 Madenschraube Worm Screw 001080 6 kant Schraube Hexagon Screw 001718 Innenrohr Filtergeh use Inner Tube Filter H...

Page 110: ...B Version 03 12 2015 Baugruppe Endfiltergeh use Assembly Final Filter Tower D E T A I L A N S I C H T D E T A I L E D V I E W 002474 B 34 LW 100 E E1 B ECO...

Page 111: ...T V 225 bar 000554 Sicherheitsventil Bauteilgepr ft Safety Valve T V 250 bar 000556 Sicherheitsventil Bauteilgepr ft Safety Valve T V 330 bar 001055 Zylinderschraube Allen Bolt 001057 Zylinderschraube...

Page 112: ...B Version 05 07 2013 Baugruppe Enddruck Sicherheitsventil Assembly Final Pressure Safety Valve D E T A I L A N S I C H T D E T A I L E D V I E W B 36 LW 100 E E1 B ECO...

Page 113: ...S A T Z T E I L L I S T E S P A R E P A R T L I S T Best Nr Order No Benennung Description 004084 Hochdruckschlauch 10L 8S 800 mm drehbar HP Hose 10L 8S 800 mm rotatable F llschlauch Filling Hose 0040...

Page 114: ...nanschluss O Ring DIN filling connector 001391 O Ring O Ring 001392 F llhandrad Kreuzventil Hand Wheel Filling Valve cross 001393 Entl ftungsspindel Vent Spindle 001394 Entl ftungshandrad Vent Hand Wh...

Page 115: ...W Baugruppe Kreuzventil Assembly Cross Design Valve Andere verf gbare F llanschl sse Other available filling connectors Benennung Description Best Nr Order No CGA 346 200bar 008394 CGA 347 300bar 006...

Page 116: ...000498 U Scheibe A6 Washer A6 001156 Stoppmutter Lock Nut M6 001859 Befestigungsschraube Antriebsabdeckung Fixing Bolt V Belt Cover 006254 F llventilhalter Filling Valve Holder 006255 Halteblech 2 f r...

Page 117: ...B Version 05 07 2013 Baugruppe F llventilhalter Assembly Bracket for Filling Valve D E T A I L A N S I C H T D E T A I L E D V I E W B 41 LW 100 E E1 B ECO...

Page 118: ...C O P T I O N S Version 11 12 D...

Page 119: ...Table of Contents Additional Filling Hose 2 Switch Over Device 200 300bar 4 Automatic Condensation Drain 8 Auto Shut Down 12 Special Motors 17 Special Voltage 26...

Page 120: ...C A D D I T I O N A L F I L L I N G H O S E C 2 LW 100 Series...

Page 121: ...ubung Connection 000799 Verschraubung mit fester Mutter Connection with fixed nut 000783 000799 000783 000126 The additional hose with filling valve allows to fill two bottles simultaneously The hose...

Page 122: ...C S W I T C H O V E R D E V I C E 2 0 0 3 0 0 B A R C 4 LW 100 Series...

Page 123: ...ssure selector spindle 1 should be screwed fully out anti clockwise S W I T C H O V E R D E V I C E 2 0 0 3 0 0 B A R Switch over Device LW 100 Drain Valve at Final Filter Tower ATTENTION Operate 200...

Page 124: ...0 O Ring D senschraube O Ring Inlet Jet 001808 Sicherheitsventil 3 Stufe 330bar Safety Valve 3rd Stage 330bar 002135 Sicherheitsventil 3 Stufe 225bar Safety Valve 3rd Stage 225bar 002136 Sicherheitsve...

Page 125: ...C Version 09 07 2013 S W I T C H O V E R D E V I C E 2 0 0 3 0 0 B A R Switch Over Device 200 300bar C 7 LW 100 Series...

Page 126: ...C A U T O M A T I C C O N D E N S AT I O N D R A I N C 8 LW 100 Series...

Page 127: ...is located sidways at a small block and activates the dump valves about every 20 minutes To release the complete condensate through the black plastic hoses we recommend using an 20 l container at lea...

Page 128: ...6mm 000734 Mutter Nut 06S 000985 Zylinderschraube Allen Bolt 000999 Zylinderschraube Allen Bolt 001175 U Scheibe A4 Washer A4 001234 O Ring O Ring 001236 O Ring O Ring 001238 O Ring F llstutzen zu Kip...

Page 129: ...C Version 05 11 2014 A U T O M A T I C C O N D E N S A T I O N D R A I N Pneum Kondensat Ablassventil Pneumatic Condensate Valve Sinter Filter inside 001735 C 11 LW 100 Series...

Page 130: ...C A U T O S H U T D O W N C 12 LW 100 Series...

Page 131: ...sure The pressure can be adjusted with the upper adjusting screw as follows Increasing cut out pressure Turn the adjusting screw clockwise Reducing cut out pressure Turn the adjusting screw anti clock...

Page 132: ...T D O W N Best Nr Order No Benennung Description 000203 Druckschalter 50 350 bar Pressure Switch 50 350 bar 000712 Verschraubung Connection 000722 Winkelverschraubung Elbow Connection Druckschalter P...

Page 133: ...n 09 07 2013 A U T O S H U T D O W N Best Nr Order No Benennung Description 000710 Verschraubung Connection 000721 Winkelverschraubung Elbow Connection Endfiltergeh use Final Filter Housing C 15 LW 10...

Page 134: ...2 U Scheibe A8 Washer A8 001828 U Scheibe Washer 001841 Ein Aus Schalter On Off Switch 002502 Taster blau Kondensattest kompl Switch blue for condens test 004660 Betriebsstundenz hler 230 V Hour count...

Page 135: ...C S P E C I A L M O T O R S C 17 LW 100 Series...

Page 136: ...ollowing pages you will find the data sheets of different LW 100 models Available motor for LW 100 Models Model Motor Manufacturer LW 100 B ECO Honda LW 100 E1 ECO AC Motor LW 100 E1 ECO Baldor LW 100...

Page 137: ...Version 14 12 2015 C LW 100 B ECO LW 100 B with Honda engine LW 100 B ECO LW 100 B S P E C I A L M O T O R S C 19 LW 100 Series...

Page 138: ...Stage mm 12 Medium Compressed Air Breathing Air Intake Pressure atmospheric Oil Capacity l 0 5 Intake Temperature C 0 45 Ambient Temperature C 5 45 Cooling Air Volume m h 1230 Voltage Protection Class...

Page 139: ...2 Switch motor switch in position 1 3 Pull start Fig 2 4 Close condensate valves 5 Run the compressor for about 2 minutes 6 Close the open filling valve carefully 7 Run the compressor up to maximum pr...

Page 140: ...I A L M O T O R S LW 100 E mit AC Motor in protection class IP 56 LW 100 E Frontansicht Best Nr Order No Benennung Description 008918 Motor 3 Phasen 380 460V IP56 Motor 3 Phase 380 460V IP56 Motor IP...

Page 141: ...Compressed Air Breathing Air Intake Pressure atmospheric Oil Capacity l 0 5 Intake Temperature C 0 45 Ambient Temperature C 5 45 Cooling Air Volume m h 660 Voltage 380 460V 3 Phase 50 60Hz Protection...

Page 142: ...Version 14 12 2015 C LW 100 E1 with AC Motor Specification 230V 60Hz 1 LW 100 E1 Front view LW 100 E1 Back view S P E C I A L M O T O R S C 24 LW 100 Series...

Page 143: ...dium Compressed Air Breathing Air Intake Pressure atmospheric Oil Capacity l 0 5 Intake Temperature C 0 45 Ambient Temperature C 5 45 Cooling Air Volume m h 660 Voltage 230V 1 Phase 50Hz Protection Cl...

Page 144: ...C S P E C I A L V O LTA G E C 26 LW 100 Series...

Page 145: ...her based on the needed requirement The following table will show possible voltages and frequencies The associated data sheets can be found in the following pages Possible special voltages and frequen...

Page 146: ...Cylinder Bore 3rd Stage mm 12 Medium Compressed Air Breathing Air Intake Pressure atmospheric Oil Capacity l 0 5 Intake Temperature C 0 45 Ambient Temperature C 5 45 Cooling Air Volume m h 660 Voltag...

Page 147: ...Cylinder Bore 3rd Stage mm 12 Medium Compressed Air Breathing Air Intake Pressure atmospheric Oil Capacity l 0 5 Intake Temperature C 0 45 Ambient Temperature C 5 45 Cooling Air Volume m h 792 Voltag...

Page 148: ...Cylinder Bore 3rd Stage mm 12 Medium Compressed Air Breathing Air Intake Pressure atmospheric Oil Capacity l 0 5 Intake Temperature C 0 45 Ambient Temperature C 5 45 Cooling Air Volume m h 660 Voltag...

Page 149: ...D A T T A C H M E N T Version 11 12 E...

Page 150: ...0 350 bar 1 100 l min Suitable media Media resistant non corrosive gases The safety valve is used for protection of pressurized components eg pipelines pressure vessels or the compressor itself The ha...

Page 151: ...valve opens properly the problem is on the system A constant blowing of the safety valve is not permitted the sealing seat of the valve can be damaged The error on the system must be detected and repa...

Page 152: ...tely Notes The safety valve must be installed directly on the protected pressure vessel and or the plant The safety valve must be installed in an upright position The flow area of the port must be gre...

Page 153: ...s und Gesundheitsanforderungen der EG Richtlinien entspricht Die Baueinheit f llt in die Kategorie 3 3 der DGRL 97 23 EG wurde jedoch nach den Standards der DGRL 97 23 EG aufgebaut und gepr ft Bei ein...

Page 154: ...gents noise 2000 14 EC Directive relating to the noise emission in the environment by equipment for use outdoors Angewandte harmonisierte Normen insbesondere EN ISO 12100 2010 DIN EN 12021 2014 DIN EN...

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L&W Compressors LW 100 E, Operating Instructions Manual

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