landscape structures PlayBooster Pod Climber 156916, Manual

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Specifications are subject to change without notice.
PlayBooster
®
176755 Ship Mast,
w/Full Sail
J:\SPECS\176\17668400.P65
Parts List
Part# Description Qty.
176955-00 172" Roof Post, DB, 32"-40" Dks., Specify Color ...... 1
136693-00 180" Roof Post, DB, 48" Dk., Specify Color ............... 1
136694-00 188" Roof Post, DB, 56" Dk., Specify Color ............... 1
136701-00 196" Roof Post, DB, 64" Dk., Specify Color ............... 1
136702-00 204" Roof Post, DB, 72" Dk., Specify Color ............... 1
149289-00 Full Sail, Specify Color ................................................... 1
149293-00 LH Sail Support, Specify Color ..................................... 2
149294-00 RH Sail Support, Specify Color ..................................... 2
149295-00 86" Post Extension w/Cap, Specify Color .................... 1
160193-00 Ship Mast Clamp, Specify Color ................................... 2
176665-00 Infill, Specify Color ......................................................... 1
176683-00 Mast w/Full Sail Hardware Pkg. ................................ 1
100195-00
3
/
8
" x
5
/
8
" BHCS w/Pin, SST .......................................... 15
100196-00 3 /
8
" x 7 /
8
" BHCS w/Pin, SST ........................................... 4
100198-00
3
/
8
" x 1
1
/
8
" BHCS w/Pin, SST ........................................ 8
100327-00
3
/
8
" Standard Hex Nut, SST ............................................ 8
100349-00 3 /
8
" Low Crown Cap Nut, SST ....................................... 19
100365-00
3
/
8
" SAE Flat Washer, SST ............................................. 38
100611-00 1 /
4
" x 3 /
8
" Drive Rivet, AL/SST ....................................... 8
100610-00
1
/
4
" x
5
/
8
" Drive Rivet, AL/SST ....................................... 2
DB = Direct Bury
RH = Right Hand
LH = Left Hand
Specifications
Posts: See PlayBooster ® (PB) General Specifications.
Supports: Weldment comprised of 3.500" O.D. RS20 (.095"-
.105" wall) galvanized steel tube, 11 GA. (.120") sheet
HRPO steel,
1
/
4
" thick HRPO flat steel and 7 GA.
(.179") sheet HRPO steel. Finish: ProShield ® , color
specified.
Full Sail: Fabricated from 16 GA. (.060") sheet steel with
1
/
4
"
dia. x 7 /
16
" staggered hole perforation. Finish:
ProShield, color specified.
Mast Clamps: Fabricated from 1 /
4
" thick HRPO flat steel. Finish:
ProShield, color specified.
Post Extension: Weldment comprised of 5.000" O.D. x 11 GA. (.120")
galvanized steel tube, 4.75" O.D. x
3
/
16
" wall steel tube
and die cast aluminum post cap. Finish: ProShield,
color specified.
Infill: Fabricated from 12 GA. (.105") sheet HRPO steel.
Finish: ProShield, color specified.
Fasteners: Primary fasteners shall be socketed and pinned
tamperproof in design, stainless steel (SST) per ASTM
F 879 unless otherwise indicated (see specific prod-
uct installation/specifications).
Installation Time: 3 man hours
Concrete Req.: Approx. 4.27 cu. ft.
Weight: 331 lbs. 32" - 40" Deck
335 lbs. 48" Deck
340 lbs. 56" Deck
345 lbs. 64" Deck
349 lbs. 72" Deck
Installation Instructions
1) (Direct Bury) Refer to the Site Plan for footing location.
2) Insert post extension w/cap sleeve into roof post. Drill through holes
in roof post and into post extension w/cap sleeve with a
1
/
4
" or "F"
(only) drill bit. Insert 1 /
4
" x 3 /
8
" rivets into holes and hammer rivet
pins in until it is flush with head. Refer to the Clamp Attachment
Detail. NOTE: Lay roof post and post extension w/cap on card-
board to prevent roof post and post extension w/cap from being
scratched during assembly.
3) Attach ship mast clamps to roof post and post extension w/cap at
dimension shown, using
3
/
8
" x
7
/
8
" BHCS w/pin and
3
/
8
" low crown
cap nuts with
3
/
8
" SAE flat washers. Refer to the Clamp Attachment
Detail.
4) Drill through holes in ship mast clamps, roof post and post extension
w/cap sleeve, with a
1 /
4
" or "F" (only) drill bit. Insert 1 /
4
" x 5 /
8
" rivets
into holes and hammer rivet pins in until it is flush with head. Refer
to the Clamp Attachment Detail.
5) Attach LH and RH supports to post extension w/cap at dimensions
shown, using
3
/
8
" x 1
1
/
8
" BHCS w/pin with
3
/
8
" SAE flat washers and
3
/
8
" standard hex nuts with
3
/
8
" SAE flat washers. Refer to the Sup-
port Attachment Detail. NOTE: Make sure support attachment
clamps are in line with ship mast clamps before tightening fasteners.
6) Attach infill to full sail, using
3
/
8
" x
5
/
8
" BHCS w/pin with
3
/
8
" SAE
flat washers and 3 /
8
" low crown cap nuts with 3 /
8
" SAE flat washers.
Refer to the Infill Attachment Detail.
7) Attach full sail to supports, using 3 /
8
" x 5 /
8
" BHCS w/pin and 3 /
8
" low
crown cap nuts with
3
/
8
" SAE flat washers. NOTE: Loosen fasteners
if needed to attach full sail to supports. Retighten fasteners after sail
has been attached to supports.
8) Drill through holes in support attachment clamps, with a
1
/
4
" or "F"
(only) drill bit. Insert
1
/
4
" x
3
/
8
" rivets into holes and hammer rivet
pins in until it is flush with head. Refer to the Support Attachment
Detail.