lancer MAX II Operation Manual Download Page 15

15

TROUBLE

CAUSE

REMEDY

Excessive foaming.

1. 

Incoming water or syrup temperature too high.

2.  CO

2

 pressure too high.

3. 

Water flow rate too high.

4.  Nozzle and diffuser not installed.

5. 

Nozzle and diffuser not clean.

6. 

Air in BIB lines.

7. 

Poor quality ice.

8. 

High beverage temperature.

1.  Correct prior to dispenser. Consider larger 

dispenser or pre-cooler.

2. 

Adjust CO

2

 pressure downward, but not less 

than 70 psi (0.483 MPa).

3. 

Re-adjust and reset ratio. Refer to “Adjust Wa

-

ter Flow Rate & Syrup/Water Ratio” Section.

4.  Remove and reinstall properly.

5. 

Remove and clean.

6. 

Bleed air from BIB lines.

7. 

Check quality of ice used in drink.

8.  Check refrigeration system.

Compressor starts and  

continues to run until 

freeze and will not cut 

off.

1. 

PCB malfunctioning or faulty ice bank probe.

2.  Ice bank probe positioned improperly.
3. 

Ice bank probe shorted to ground.

1. 

Disconnect ice bank probe from PCB. If 

compressor continues to run, replace PCB. If 

compressor stops replace ice bank probe

2.  Check positioning of ice bank probe, and  

replace if needed.

3. 

Replace ice bank probe.

Warm drinks.

1. 

Restricted airflow.

2. 

Dispenser connected to hot water supply.

3. 

Refrigeration system not running.

4.  Refrigerant leak.

5.  Condenser fan motor not working.
6.  Dirty condenser.
7.  Dispenser capacity exceeded.

1. 

Check clearances around sides, top, and 

inlet of unit. Remove objects blocking airflow 

through grill.

2. 

Switch to cold water supply.

3. 

Refer to pages 16-17, the correct relay will 

cause compressor failure.

4.  Repair and recharge.

5. 

Replace condenser fan motor.

6.  Clean condenser.
7.  Add pre-cooler or replace with larger dispenser.

Compressor does not 

start (no hum), gas 

cooler fan does not run, 

and no ice bank.

1. 

There is a five (5) minute compressor and 

condenser fan delay.

2. 

Ice bank probe not completely submerged.

3. 

Circuit breaker or fuse tripped.

4.  Inadequate Voltage

5. 

PCB malfunctioning

6.  Incorrect Wiring
7. 

Faulty ice bank probe.

8. 

Transformer failure.

9. 

Ice bank probe not connected properly to PCB.

1. 

Allow for five (5) minute delay to lapse.

2. 

Fill water reservoir until water flows from over

-

flow tube.

3. 

Reset breaker or replace fuse. If problem per

-

sists: Determine reason and correct or electri

-

cal circuit overloaded; switch to another circuit.

4.  Measure voltage across common and run 

terminal on compressor. Voltage must not drop 

below 90% of rated voltage.

5. 

Replace PCB Assembly.

6. 

Refer to wiring diagram and correct.

7. 

Replace ice bank probe.

8. 

Reset transformer circuit breaker. If            

breaker pops again, refer to “Circuit breaker 

tripping” in Troubleshooting.

9. 

Connect ice bank probe to PCB.

Summary of Contents for MAX II

Page 1: ...by Lancer all rights reserved 9000 Lancer Corporation 6655 Lancer Blvd San Antonio Texas 78219 800 729 1500 Tech Support Warranty 800 729 1550 email custserv lancercorp com web lancercorp com Lancer P...

Page 2: ...llation WARNING Text following the Caution signal indicates a hazardous situation which if not avoided could result in death or serious injury Be sure to read the Caution statements before proceeding...

Page 3: ...d not be used as a substitute for unplugging the dispenser from the power source to service the unit Only qualified personnel should service internal com ponents of electrical control housing WARNING...

Page 4: ...N WATER SUPPLY Min Pressure 25 psi 0 172 MPa Max Pressure 50 psi 0 345 MPa CARBON DIOXIDE CO2 SUPPLY Min Pressure 70 psi 0 483 MPa Max Pressure 80 psi 0 552 MPa FITTINGS Water for Carbonator Inlet 3 8...

Page 5: ...etiker Clamp Fittings Water Booster Lancer PN 82 3401 or MC 163172 Water Regulator supplied with unit CONSIDER THE FOLLOWING BEFORE INSTALLATION Location of Water Supply Lines Location of Drain Locati...

Page 6: ...of the unit to provide for proper air flow and circulation Failure to maintain specified clearance will cause the compressor to overheat and will result in compressor failure ATTENTION Lancer recomme...

Page 7: ...e tubing from the water source to the carbonator pump inlet at the unit and connect tubing to water source Carefully read this before filling the water bath tank In order to optimize the maximum perfo...

Page 8: ...t have a separate electrical circuit Do not use extension cords Do not connect multiple electrical devices on the same outlet WARNING 16 Route appropriate tubing from the syrup pump location to the CO...

Page 9: ...pump and void the warranty F ATTENTION A Relief Valve Open B CO2 Inlet C CO2 Line A B C 1 Purge water to fill carbonator tank by opening carbonator relief valve Close relief valve once water comes ou...

Page 10: ...move nozzle by twisting counter clockwise and pulling down then remove diffuser by pulling down 6 Re open syrup shut off at mounting block 7 Activate valve to purge syrup until steady flow is achieved...

Page 11: ...d Instruction warnings on the product being used must be followed Use sanitary gloves when cleaning the unit and observe all applicable safety precautions DO NOT use a water jet to clean or sanitize t...

Page 12: ...warm water 5 Wash nozzle and diffuser with cleaning solution then immerse in sanitizing solution and let sit for fifteen 15 minutes 6 Set nozzle and diffuser aside and let air dry DO NOT rinse with wa...

Page 13: ...bris in syrup flow control 5 Bad syrup pump 1 Adjust CO2 pressure to 80 psi 0 550 MPa minimum 70 psi 0 480 MPa for BIB pumps 2 Replace CO2 tank refill 3 Open shutoff fully 4 Remove syrup flow control...

Page 14: ...ind leak and recharge unit If unit is not frozen 6 Turn water ON and shut unit OFF 7 Turn unit OFF then ON to reset 8 Replace PCB Assembly Valve will not shut off 1 Cup lever may be sticking or bindin...

Page 15: ...t leak 5 Condenser fan motor not working 6 Dirty condenser 7 Dispenser capacity exceeded 1 Check clearances around sides top and inlet of unit Remove objects blocking airflow through grill 2 Switch to...

Page 16: ...Measure voltage across common and run terminal on compressor Voltage must not drop below 90 of rated voltage 4 Refer to wiring diagram and correct 5 Have the unit repaired by a qualified service tech...

Page 17: ...83 0 552 MPa 2 Replace syrup supply 3 Fasten connector tightly 4 Straighten or replace lines 5 Replace BIB pump BIB pump operated but no flow 1 Leak in syrup inlet or outlet line 2 Defective BIB pump...

Page 18: ...nator timer Again measure continuity of the PCB screw lug connections Terminal 3 to 4 Carbonator During the first 2 5 to 3 5 minutes there should be continuity After 2 5 to 3 5 min utes there should b...

Page 19: ...19 INTENTIONALLY LEFT BLANK...

Page 20: ...20 ILLUSTRATIONS AND PART LISTINGS Max II Assembly 1 11 2 3 18 17 19 15 SEE SECTION 6 3 4 10 8 9 6 7 15 16 5 12 14 13...

Page 21: ...x 0 375 13 04 0074 Nut Clip 10 24 14 04 0236 Screw 10 24 x 0 375 Optional Merchandising Panels 15 05 2389 Left and Right Lens Wrapper 16 05 2391 Left Wrapper 17 05 2393 Back Wrapper 18 05 2394 Back Le...

Page 22: ...ck Assembly 26 34 33 32 31 30 29 28 27 35 36 40 39 37 47 46 42 43 44 44 44 43 42 41 14 48 51 53 50 52 49 14 14 24 24 25 25 55 3 4 13 22 20 2 1 6 7 54 8 23 5 19 21 38 18 14 14 11 56 58 59 58 15 10 14 1...

Page 23: ...ion Seal 24 04 0032 01 Nut Nylok 1 4 20 25 04 0033 01 Washer Flat 0 281 ID 26 83 0071 Compressor R 134A 115 V 60 Hz Domestic 83 0076 Compressor R 134A 230 V 50 60 Hz Export 27 02 0114 Grommet Item Par...

Page 24: ...24 Cabinet Assembly 27 26 28 1 2 3 7 5 4 13 8 9 10 11 3 14 15 3 3 17 18 19 16 20 21 22 23 3 24 25 26 12 6 3...

Page 25: ...12 06 0851 Label Overflow R 13 30 5850 Plate Bottom R 14 30 5221 02 Leg Bracket Assembly R 15 81 0112 Legs R 16 30 0319 Splash Plate R 17 82 1312 Drain Assembly R 18 04 0068 Screw 10 24 x 0 375 FH Mac...

Page 26: ...1 4 20 x 1 000 Round Head R 8 04 0711 Cap Plug R 9 06 0856 Water Fill Label R 10 89 0014 Cover Hole Item Part No Description 11 86 0085 Pump 100 GPH R 12 07 0017 Clamp with Screw R 13 REF Carbonator...

Page 27: ...Nut 7 18 18 UNS R 3 07 0481 01 Bracket Regulator 4 01 0446 Fitting Barb R 5 04 0504 Screw 8 18 x 0 375 AB R 6 07 0438 Clamp Oetiker R 7 08 0264 Tubing 0 375 ID R 8 01 0234 Stem Hose 3 8 R 9 01 0232 Nu...

Page 28: ...28 Carbonator Water Syrup Line Assemblies 21 19 20 15 16 10 14 13 12 11 8 9 7 6 5 4 17 8 9 10 4 7 4 29 28 6 3 2 1 19 30 31 32 9 33 34 35 9 36 27 25 9 26 24 18 9 9 7 6 9 7 6 8 17 23 22 8 17 4 17...

Page 29: ...cription R 19 04 0082 Nut 10 24 R 23 1388 Water Cage Assembly R 20 23 0767 Cage Assembly Water R 21 48 2375 Tube Assembly Water R 17 0485 Double Check Valve Assembly R 22 01 1466 Fitting Check Valve R...

Page 30: ...ts Only 6 52 2061 Lead Assembly EIBC 7 12 0190 Terminal Block 8 04 0477 Screw 8 32 x 0 375 Item Part No Description 9 04 0504 Screw 8 16 x 0 375 10 30 5108 01 Cover Control Box 11 11 0186 Jumper 4 Pos...

Page 31: ...11 3 W 10 9 1 B B W B W B 1 4 B W B W B G 9000 and 9100 Series Only COMPRESSOR J3 TERM2 PCB IBC TERM3 B J2 OUT IN IN TERM1 B B J4 OUT B R G B R G W B G B W G R B B W CARBONATOR W TO PLAIN WATER VALVE...

Page 32: ...Lancer Corp 800 729 1500 Technical Support Warranty 800 729 1550 custserv lancercorp com lancercorp com...

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