2
TABLE OF CONTENTS
ABOUT THIS MANUAL
This booklet is an integral and essential part of the product and
should be handed over to the operator after the installation and
preserved for any further consultation that may be necessary.
Please read carefully the guidelines and warnings contained
herein as they are intended to provide the user with essential
information for the continued safe use and maintenance of the
product. In addition, it provides
GUIDANCE ONLY
to the user
on the correct services and site location of the unit.
BEFORE GETTING STARTED
Each unit is tested under operating conditions and is thoroughly
inspected before shipment. At the time of shipment, the
carrier accepts responsibility for the unit. Upon receiving the
unit, carefully inspect the carton for visible damage. If
damage exists, have the carrier note the damage on the freight
bill and file a claim with carrier. Responsibility for damage to the
dispenser lies with the carrier.
The installation and relocation, if necessary, of this product must be carried out by qualified personnel with
up-to-date safety and hygiene knowledge and practical experience, in accordance with current regulations.
IMPORTANT SAFETY INSTRUCTIONS.......................3-4
Intended Use..............................................................3
Power Warning...........................................................3
CO
2
Warning...............................................................3
Water Notice...............................................................3
Automatic Agitation.....................................................4
SPECIFICATIONS AND FEATURES............................4-6
IBD 4500 Series 22”...................................................4
IBD 4500 Series 30”...................................................5
General Systems Overview-Remote Syrup Pumps....6
General Systems Overview-Figal Syrup Tanks..........6
PRE-INSTALLATION CHECKLIST...................................7
INSTALLATION............................................................7-15
Unpacking the Dispenser............................................7
Selecting/Preparing a Counter Location.....................8
Installing an Icemaker.................................................9
Dispenser Installation...............................................10
Installing Remote Syrup Pumps-Bag in Box.............11
Connecting to Syrup Supply-Figal Syrup Tank.........12
Installing CO
2
Supply................................................13
Dispenser Setup.......................................................14
Adjust the Ice Flow Regulator (230 V only)..............14
Adjust Water Flow Rate & Syrup/Water Ratio..........15
CLEANING AND SANITIZING..................................16-18
General Information..................................................16
Cleaning and Sanitizing Solutions............................16
Daily Cleaning...........................................................16
Ice Bin Cleaning - Start-Up and Monthly..................17
Cleaning and Sanitizing Syrup Lines-Bag in Box.....17
Cleaning and Sanitizing Syrup Lines-Figal Tank.17-18
Cleaning and Sanitizing Nozzles..............................18
Ice Chute Cleaning...................................................18
TROUBLESHOOTING...............................................19-23
LED Warnings......................................................22-23
Automatic Agitaiton and Low Ice Alarm Control.......23
ILLUSTRATIONS AND PART LISTINGS..................24-39
Final Assembly, Post-Mix, IBD............................24-25
Faucet Plate/Ice Chute Sub-Assy,Post-Mix.........26-27
Electrical Box and Gear Sub-Assy,Post-Mix.......28-29
Decals and Labels....................................................30
Final Assembly, Pre-Mix,IBD-22...............................31
Faucet Plate/Ice Chute Sub-Assy,Pre-Mix..........32-33
Electrical Box and Gear Sub-Assy,Pre-Mix.........34-35
Pellet Ice Dispenser Sub-Assy Conversion Kit.........36
Wiring Diagram - 115 Volt.........................................37
Wiring Diagram - 230 Volt........................................38
Ice Agitation Controls................................................39
Plumbing Diagrams - 6 Valve, 8 Valve......................39
READ ALL SAFETY INSTRUCTIONS BEFORE USING THIS UNIT.
This manual contains important safety information and all applicable safety precautions must be observed. To reduce
the risk of fire, electric shock, damage to the equipment or personal injury when using this unit all instuctions/warnings
on the product being used must be followed:
Text following the Warning signal indicates a
hazardous situation, which if not avoided, will result
in death or serious injury. Be sure to read all Warning
statements before proceeding with the installation.
Text following the Caution signal indicates a
hazardous situation, which if not avoided, could result
in death or serious injury. Be sure to read the Caution
statements before proceeding with the installation
Text following the Attention signal addresses a
situation that if not followed could potentially damage
the equipment. Be sure to read the Attention
statements before proceeding
Text following the Note signal provides you with
information that may help you more effectively perform
the installation procedures within this manual.
Disregarding information will not cause damage or
injury, however it may limit the performance of the
dispenser.
!
WARNING
!
CAUTION
!
ATTENTION
NOTE