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3

from a five (5) gallon (19 liter) container (see Figure 1).

1.4

INSTALLING THE DISPENSER

A. Remove Cup Rest, Drip Tray, Splash Plate, and Top Cover.
B. Remove Cover Plate at rear of unit if not a through the counter installation.
C. Connect soda and water supply lines to 3/8 inch barb fittings at the front of the unit.  Check for

leaks.  (If dispenser is to operate with all soda valves, connect water line into one of the soda
supply lines.)

D. Connect syrup supply lines to the 3/8 inch barb inlet fittings at the front of the unit.  Check for

leaks.

E. Uncoil drain hose from Cold Plate drain and extend to an open type drain.
F.

Install Drip Tray and extend hose to open type drain.

G. Both drain lines must be insulated with a closed cell insulation.  Insulation must cover the entire

length of the drain hose, including fittings.  The drain should be installed in such a manner that
water does not collect in sags or other low points, as condensation will form.

H. Install Cup Rest and Splash Plate.
I.

Connect Power Cord to grounded electrical outlet.

J.

Test Motor operation by pushing Ice Chute.

K. Clean and sanitize dispenser (see Section 2).
L.

Fill unit approximately half full with ice.  Push Chute and check for ice delivery.

M. Finish filling unit with ice.
N. Install Top Cover.

NOTE

Lancer does not recommend the use of shaved, flake, nugget, or pellet ice in the dispenser.
Dispenser will only operate with cube ice.

O. Set brix ratio for beverage dispensing valves according to manufacturer’s instructions.

IMPORTANT NOTICE

WHEN INSTALLING AN ICEMAKER ON AN IBD UNIT, A BIN THERMOSTAT OR OTHER MEANS
OF CONTROLLING THE ICE LEVEL MUST BE INSTALLED.  FAILURE TO DO SO COULD
RESULT IN DAMAGE TO THE DISPENSING MECHANISM AND VOID THE WARRANTY.

DURING THE AUTOMATIC AGITATION CYCLE AND/OR WHILE DISPENSING ICE, THERE
MUST BE ADEQUATE ROOM BETWEEN THE TOP OF THE ICE LEVEL AND THE BOTTOM OF
THE ICEMAKER SO THAT THE ICE CAN MOVE WITHOUT OBSTRUCTION.

CONTACT YOUR ICEMAKER SUPPLIER FOR INFORMATION ON PROPER BIN THERMOSTAT.

1.5

ADJUSTING THE ICE FLOW REGULATOR (230 VOLT UNITS ONLY) (SEE FIGURE 2)

Turn Screw to Adjust

Adjustment

To Ice

ICE

CUT AWAY VIEW

Access Slot in

If necessary, bend

Wheel

Clockwise to Close

Counter Clockwise to Open

Plastic Wheel Shroud

slightly forward for

easier installation.

for adjustment

Use the access slot

Shroud

Dispensing Chute

SIDE

The Regulator Door Assembly (PN 82-2904) can
regulate the dispensed ice flow.  Installation of an
Ice Flow Regulator is 

NOT

necessary for the 

dispensing of ice.  This IBD unit will dispense ice 
unrestricted.

A. Remove Bin Lids.
B. Adjust Ice Regulator to desired position by

turning the nut screw clockwise to close, or
counter clockwise to open, with the use of a
nut driver or a socket wrench (see Figure 2).

NOTE

Total adjustment:  1/2 inch.

C. Reinstall bin lids.

Figure 2

Summary of Contents for 4500 Series

Page 1: ...HE ICE STORAGE COMPARTMENT WHEN UNIT IS BEING SERVICED CLEANED OR SANITIZED UNPLUG DISPENSER FROM THE POWER SOURCE NOTE Lancer does not recommend the use of shaved flake nugget or pellet ice in the dispenser Dispenser will only operate with cube ice This manual supersedes Installation and Service Manual 28 0417 01 Dated 03 10 04 and is being published on the Lancer Web Site only DATE 02 15 06 P N ...

Page 2: ...ess for soda water and syrup lines TABLE OF CONTENTS SPECIFICATIONS Cover TABLE OF CONTENTS 1 1 INSTALLATION 1 1 1 RECEIVING 1 1 2 UNPACKING 1 1 3 SELECTING COUNTER LOCATION 1 1 4 INSTALLING THE DISPENSER 2 1 5 ADJUSTING THE ICE FLOW REGULATOR 230 VOLT UNITS ONLY 3 2 CLEANING AND SANITIZING INSTRUCTIONS 4 2 1 GENERAL INFORMATION 3 2 2 REQUIRED CLEANING EQUIPMENT 4 2 3 DAILY CLEANING 5 2 4 ICE BIN ...

Page 3: ... access in back of the unit or extend down through a counter cut out 3 The counter must support the weight of the dispenser ice and possibly an ice maker Total weight may exceed 800 pounds 363 6 kg B Unit may be installed directly on the countertop or on legs supplied with the unit If installed directly on the counter the unit must be sealed to the countertop If an ice maker is to be mounted on to...

Page 4: ... of shaved flake nugget or pellet ice in the dispenser Dispenser will only operate with cube ice O Set brix ratio for beverage dispensing valves according to manufacturer s instructions IMPORTANT NOTICE WHEN INSTALLING AN ICEMAKER ON AN IBD UNIT A BIN THERMOSTAT OR OTHER MEANS OF CONTROLLING THE ICE LEVEL MUST BE INSTALLED FAILURE TO DO SO COULD RESULT IN DAMAGE TO THE DISPENSING MECHANISM AND VOI...

Page 5: ...at a temperature of 90 to 110 degrees Fahrenheit should be used to clean equipment The mixture ratio using Ivory Liquid is one 1 ounce of cleanser to two 2 gallons of water A minimum of five 5 gallons of cleaning mixture should be prepared Any equivalent cleanser may be used as long as it provides a caustic based non perfumed easily rinsed mixture containing at least two 2 percent sodium hydroxide...

Page 6: ... flake nugget or pellet ice in dispensers not properly equipped to do so N Reconnect Dispenser to power source 2 5 CLEANING AND SANITIZING BEVERAGE COMPONENTS FIGAL SYSTEMS NOTE Extended lengths of product lines may require more time for flushing and rinsing lines than stated below A Disconnect syrup lines from syrup containers for example quick disconnects figal containers etc B Connect hose half...

Page 7: ...d fittings for a minimum of 60 seconds to remove all traces of residual product D Following the instructions as described in 2 2 above mix appropriate amount of cleaning solution in a clean container Place syrup inlet line in container filled with cleaning solution E Activate valve and draw cleaning solution through lines for a minimum of 60 seconds This will ensure line is flushed and filled with...

Page 8: ...trical difficulties Referring to the wiring diagram included in this manual also affixed to the electrical box cover the following information in Section 4 can be obtained from the LEDs 4 LIGHT EMITTING DIODES LEDS 4 1 LED D3 This light is on when the ice dispense switch is activated If the chute is depressed and the light does not turn on check to see if the wire harness is connected or if the di...

Page 9: ... 5 1 DIP 1 This switch controls the low ice indicator light With the switch in the ON position the light operates when a low ice condition exists In the OFF position the light is turned off The unit is shipped with the light switch in the ON position 5 2 DIP 2 This switch controls the low ice audible alarm With the switch in the ON position the alarm operates when a low ice condition exists In the...

Page 10: ...WIRING DIAGRAMS IBD25 6 1 DECALS AND LABELS IBD25 DANGER UNI T MAY ACT IVAT E UNE XPE CTE DLY DISC ONN ECT POW ER BEF ORE SER VICI NG OR CLE ANIN G UNI T ELE CTR ICA L SH OC K HA ZAR D HA ZAR DO US MO VIN G PAR TS 1 8 9 3 4 5 6 7 10 2 9 ...

Page 11: ...Diagram IBD25 See Section 6 2 6 06 1522 Label Low Ice IBD 7 06 1207 Label Cold Plate Cleaning IBD 8 06 2058 01 Decal Wrapper Side IBD Round 9 06 1183 Label Cleaning Hopper IBD 10 06 2118 01 Decal Wrapper Back IBD25 Round 12 0193 Ice Out Indicator 27 0068 Lens Clear Marquee 27 0071 Diffuser Marquee R in margin indicates change or revision 6 1 DECALS AND LABELS IBD25 CONTINUED SODA WATER 1 2 3 SODA ...

Page 12: ...6 3 FINAL ASSEMBLY POST MIX IBD AND ICE DISPENSER IBD25 10 9 8 1 14 12 11 9 13 15 7 6 5 3 4 2 1 NOTE TO ADJUST ICE FLOW REGULATOR SEE SECTION 1 5 230 VOLT ONLY 11 ...

Page 13: ...Assy IBD 230V Only 6 05 1659 Lid Back IBD25 Round 7 05 1476 Lid Front IBD Round 8 23 1038 01 Drain Spider IBD 9 03 0300 Wire Clip Adhesive 10 82 2706 Merchandiser Assy IBD25 11 03 0049 Clip Cord 12 12 0146 01 Lamp 18 Inch 15W T8 13 82 2707 SP Drip Tray Assy IBD 25 Inch Wide Before December 30 2003 82 3186 SP Drip Tray Assy IBD 25 Inch Wide After December 30 2003 14 30 7517 01 Plate Splash IBD 25 I...

Page 14: ...8 14 TIE WRAP TO KEYSWITCH TO TRANSFORMER TIE WRAP TIE WRAP BLACK W H IT E BLACK BLACK 1 2 3 4 10 13 12 11 8 9 7 5 6 20 13 6 4 FAUCET PLATE AND ICE CHUTE SUB ASSEMBLY POST MIX IBD25 ...

Page 15: ...cket Solenoid R F 23 1380 Plunger Assy R G 10 0496 Pin Solenoid Assy R H 03 0110 Spring Solenoid R I 03 0111 Ring Retaining 5133 62 R J 10 0353 Linkage Door IBD R K 04 0320 Screw 8 32 x 0 187 PHD 6 4 FAUCET PLATE AND ICE CHUTE SUB ASSEMBLY POST MIX IBD25 CONTINUED 14 E A B C D F H I G J 19 18 15 16 17 7 9 K R 10 82 2704 Trim Assy IBD25 Round 11 30 5876 01 Cover Electrical Box IBD R 12 30 6145 Lock...

Page 16: ...1 2 3 4 6 5 7 8 9 10 10 11 12 12 13 14 12 17 16 15 18 14 12 12 16 15 12 12 12 19 20 21 20 20 22 23 24 23 24 25 26 12 12 26 9 27 28 29 12 15 6 5 ELECTRICAL BOX AND GEAR MOTOR SUB ASSEMBLY POST MIX IBD25 ...

Page 17: ...ox Assy IBD 115V R 82 2017 02 Electrical Box Assy IBD 230V R 52 1527 Power Cord Assy 115V R 52 2006 Power Cord Assy 230V 20 04 0069 Screw 10 16 X 0 500 21 30 6147 Cover Motor IBD R 22 82 3688 Drive Assy Motor HEX IBD 115V 82 2018 Drive Assy Motor IBD 230V 23 04 0203 Screw 3 8 16 X 1 00 FHD 24 07 0211 Washer Shipping Base 25 90 0985 Shipping Board IBD 25 Inch Wide 26 52 2449 Harness Assy Emitter IB...

Page 18: ...D VALVE SOLENOID J7 J3 RED BLUE BLACK WHITE WHITE BLACK FRONT FRONT BACK BACK J6 J5 J4 J8 J1 J2 ICE DOOR TRAP ALARM LOW ICE LIGHT ICE LOW WIRING DIAGRAM FOR LANCER ICE DISPENSER WITH LOW ICE SENSING TYP 5 8 7 6 ON 1 3 4 2 NOTE PREMIX DISPENSERS NOT USED ON ELECTRICAL BOX BOUNDARY LOW ICE SENSOR LOW ICE SENSOR EMITTER DETECTOR MOTOR 6 6 WIRING DIAGRAM 115V 60HZ SERIES 4500 IBD 17 ...

Page 19: ...E WHITE BLACK RED RED BLACK BLACK WHITE VALVE BLUE BLUE RED RED ICE J6 J5 J4 J8 J1 J2 DOOR TRAP LIGHT ICE LOW ALARM LOW ICE WIRING DIAGRAM FOR LANCER ICE DISPENSER WITH LOW ICE SENSING TYP ON 6 2 4 3 1 5 7 8 ELECTRICAL BOX BOUNDARY DETECTOR MOTOR EMITTER LOW ICE SENSOR NOTE NOT USED ON PREMIX DISPENSERS 6 7 WIRING DIAGRAM 230V 50 60HZ SERIES 4500 IBD 18 ...

Page 20: ... SLIDE SWITCH DOWN TO TURN OFF CUBE ICE SETTING AGITATION ON TIME 2 SEC OFF TIME 60 MIN PELLET ICE SETTING AGITATION ON TIME 4 SEC OFF TIME 150 MIN D3 ON WHEN ICE DISPENSE SWITCH IS CLOSED D4 ON WHEN LID IS CLOSED D5 ON WHEN 5VDC IS AVAILABLE D6 ON WHEN 32VDC IS AVAILABLE D7 FLASHES WHEN ICE IS LOW D8 ON WHEN TRAP DOOR SOLENOID IS OPEN D9 ON WHEN MOTOR IS ON FOR PELLET CAPABLE DISPENSERS ONLY 5 1 ...

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