Lancaster IRONSOFT 7-FESLX-24B Installation, Operating And Service Manual Download

Page: 1 / 26

PAGE 1

In the event that you need assistance for servicing your Ironsoft water softener, please first contact

the professional contractor who installed the system.

Congratulations on purchasing your new

Lancaster IronSoft Water Softener

. This unit is designed

to give you many years of trouble free service. When installed in accordance with the following

instructions and if given reasonable care, clear-soft water will be the result. For servicing and future

inspection purposes, please file this booklet with your important documents.

7-FESLX-24B
7-FESLX-32B
7-FESLX-45B
7-FESLX-60B
7-FESLXC-24B

ELECTRONIC IRONSOFT WATER SOFTENER

WITH THE X-FACTOR CONTROL VALVE

PROGRAMMED FOR PRE-FILL BRINING OPTION

INSTALLATION, OPERATING AND

SERVICE MANUAL

I R O N S O F T

Summary of Contents for IRONSOFT 7-FESLX-24B

Page 1: ...ars of trouble free service When installed in accordance with the following instructions and if given reasonable care clear soft water will be the result For servicing and future inspection purposes please file this booklet with your important documents 7 FESLX 24B 7 FESLX 32B 7 FESLX 45B 7 FESLX 60B 7 FESLXC 24B ELECTRONIC IRONSOFT WATER SOFTENER WITH THE X FACTOR CONTROL VALVE PROGRAMMED FOR PRE...

Page 2: ... for each ppm iron for total compensated hardness Use the total compensated hardness number for hardness setting on page 8 Total Grains of Compensated Hardness per Day INSTALLATION DATE SERIAL NUMBER INSTALLER NAME PHONE ADDRESS TABLE OF CONTENTS Job Specifications 2 Pre Installation Review 3 General Installation and Service Warnings 3 Bypass Valve Operation 4 Installation Instructions Diagrams 5 ...

Page 3: ...QUALITY If sand or sediment is present in the water supply a sediment filter should be installed ahead of the water softener Your water softener has been designed to adequately reduce compensated hardness from levels up to 100 grains per gallon Ferrous bicarbonate clear water and or ferric hydroxide red water iron levels up to 10 ppm can also be reduced Ferrous iron is dissolved in water and not v...

Page 4: ...rs are glass filled Noryl or equivalent and the nuts and caps are glass filled polypropylene All seals are self lubricating EPDM to help prevent valve seizing after long periods of non use Internal o rings can easily be replaced if service is required The bypass consists of two interchangeable plug valves that are operated independently by red arrow shaped handles The handles identify the flow dir...

Page 5: ...rical plumbing should be done in accordance to all local codes INSTALLATION INSTRUCTIONS 5 The drain connection may be made using either 5 8 polytube see below or a 3 4 female adapter The polytube insert is shipped attached to the drain line elbow s locking clip Press the insert into the drain line tubing tubing not provided Loosen the nut of the drain line elbow Press the 5 8 polytube with insert...

Page 6: ...PDF XCHANGE w w w docu track c o m C l i c k t o b u y N O W PDF XCHANGE w w w docu track c o m 6 The brine refill flow control assembly is installed in an easy to access refill elbow located on top of the control valve The refill flow control assembly is attached to the control valve with a locking clip The locking clip allows the elbow to rotate 270 degrees so the outlet can be oriented towards ...

Page 7: ... salt level should be checked every couple of weeks to determine salt usage Keeping the brine tank salt level at least 1 2 full is recommended SANITIZING Use 2 oz of 5 unscented household chlorine bleach for each cubic foot of resin Pour bleach directly into the 4 diameter white brine well located inside the brine tank Press and hold the REGEN for 5 6 seconds until the motor starts running Allow s...

Page 8: ... the total compensated hardness number from Page 2 Use the or buttons to set the hardness number The default is 20 with value ranges from 1 to 150 in 1 grain increments Press NEXT to go to step 3 Press REGEN to exit Installer Display Settings STEP 3 Day Override Set the maximum number of days between regenerations If value set to OFF regeneration initiation is based solely on volume used If value ...

Page 9: ...urn to previous digit Banner Text Set the banner text up to a maximum of 44 characters Use the or to select letters of the alphabet numbers ampersand or a space in the banner text Press NEXT to forward to the next character or to exit the Installer Display Settings STEP 1 STEP 2 STEP 3 STEP 4 A non rechargeable coin cell battery is located on the circuit board used only to maintain the time of day...

Page 10: ...C Adaptor Input Voltage Hertz 120V AC 60 Hz AC Adaptor Output Voltage Current 12V AC 500 mA 3 Volt Lithium Coin Cell Battery type 2032 PC Board Relay Terminal Block DC Output Voltage 12V DC Relay Specifications 12V DC Relay with a coil resistance not less than 80 ohms If mounting the relay under the control valve cover check for proper mounting location dimensions on the backplate 10 15 257 9 3 39...

Page 11: ... Pipe Connector Assy for Model 7 FESLX 60 1 5 A4102 24V Replacement media for 7 FESLX 24 1 A4102 32V Replacement media for 7 FESLX 32 1 A4102 45V Replacement media for 7 FESLX 45 1 A4102 60V Replacement media for 7 FESLX 60 1 Dwg No Order No Description Qty 1 J7952 15x17x36 Brine Tank with Cover for Model 7 FESLX 24 32 45 1 G2136 18x40 Brine Tank with Cover for Model 7 FESLX 60 1 2 H1031 4x28 Slot...

Page 12: ...ush down to fully seat Battery replacement is 3 volt lithium coin cell type 2032 Correct Battery Orientation 1 2 3 5 6 4 X FACTOR FRONT COVER AND DRIVE ASSEMBLY After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board black wire and plug back in or press and hold NEXT and REGEN buttons for 3 se...

Page 13: ...detailed service instructions 1 2 3 4 5 INJECTOR CAP INJECTOR SCREEN INJECTOR PLUG AND O RING Drawing No Order No Description Qty 1 V3005 Spacer Stack Assembly 1 2 V3004 Drive Cap Assy 1 3 V3178LP Back Plate 1 4 V3011 Piston Downflow Assy 1 5 V3174 Regenerant Piston 1 6 V3135 O ring 228 1 7 V3180 O ring 337 1 8 V3105 O ring 215 Distributor Tube 1 Not Shown V3001 Body Assy Downflow 1 2 6 5 4 1 3 7 ...

Page 14: ...CRITICAL OR HEALTH EFFECT APPLICATIONS The nut and caps are designed to be unscrewed or tightened by hand or with the service spanner wrench see page 16 If necessary a pliers can be used to unscrew the nut or cap Do not use a pipe wrench to tighten or loosen nuts or caps Do not place a screwdriver in slots on caps and or tap with a hammer Refer to page 21 for detailed service instructions Drawing ...

Page 15: ...awing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3191 Vertical Adapter 2 INSTALLATION FITTING ASSEMBLIES 4 Water Flow Proper DLFC orientation directs water flow towards the washer face with rounded edge Do not use pipe dope or other sealants on threads Teflon tape must be used on threads of 3 4 NPT connection unless using 5 8 polytub...

Page 16: ...etailed operation and service instructions Order No V3007 01 Description Fitting 1 PVC Solvent 90 Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 2 3 V3105 O Ring 215 2 4 V3189 Fitting 1 PVC Solvent 90 2 Order No V3007 02 Description Fitting 1 Brass Sweat Assembly Drawing No Order No Description Quantity 1 V3151 Nut 1 Quick Connect 2 2 V3150 Split...

Page 17: ... Split Ring 2 3 V3105 O Ring 215 2 4 V3628 Ftg 3 4 Brass Shark Bite 2 1 1 4 NPT 1 BSPT 1 NPT 3 2 1 4 1 1 4 NPT 1 BSPT 1 NPT 1 3 2 4 CHANGE CHANGE R MAT LTR DATE BY LTR DATE TITLE DATE SCALE PART REV DWG Clack Corporation 4462DURAFORMLANE WINDSOR WI53598 TELEPHONENO 1 608 846 3010 C C 1 2 12 1 05 D A K WS1F1_1 2 Sol1_1 4_0707 XX 01 XXX 005 X XX 1 64 Volume in 3 MODEL DWG WS1F1_1 2 Sol1_1 4_0707 CON...

Page 18: ...EPHONE NO 1 608 846 3010 C C Water Specialist 35 Water Softerner Cabinet CONFIG DWG R DWG CHANGE 1 OF 1 X XX X Units Inch Water Specialist CWS 18 Cabinet The Water Specialist CWS 18 C accepts 18 tall mineral tanks 5 8 44 5 8 20 34 1 2 13 13 16 CHANGE XX X 1 10 CabinetAsm_GeneralDim35 MODEL XXX MAT LTR DATE BY LTR DATE TITLE DATE SCALE PART REV 35 Cabinet CabinetAsm_1 15 Clack Corporation SHEET 446...

Page 19: ...resistance is felt before latching then notches are not fully engaged the piston rod is not in hole the wires are jammed between the drive bracket and drive back plate or the gear is not engaging the drive cap assembly To inspect the drive gears the drive gear cover needs to be removed Before trying to remove the gear cover the drive bracket must be removed from the drive back plate Refer to the i...

Page 20: ...en the drive cap assembly Continue to tighten the drive cap assembly using a screwdriver as a ratchet until the black o ring on the spacer stack assembly is no longer visible through the drain port Excessive force can break the notches molded into the drive back plate Make certain that the main drive gear still turns freely The exact position of the piston is not important as long as the main driv...

Page 21: ...d not be used to clean the injector Scoring the injector or increasing the diameter of the hole could change the operating parameters of the injector Push the plug s and or injectors firmly in place replace the screen and hand tighten the injector cap WATER METER The water meter assembly is connected to the PC board by a wire If the entire water meter assembly is to be replaced remove the control ...

Page 22: ...lace meter f Defective PC Board f Replace PC Board 4 Control valve regenerates at wrong time of day a Power outage a Reset time of day If PC Board has battery back up present the battery may be depleted See Front Cover and Drive Assembly drawing for instructions b Time of day not set correctly b Reset to correct time of day c Time of regeneration set incorrectly c Reset regeneration time d Control...

Page 23: ...r leaking fixtures that may be exhausting capacity or system is undersized 10 Residual regenerant being delivered to service a Low water pressure a Check incoming water pressure water pressure must remain at minimum of 25 psi b Incorrect injector size b Replace injector with correct size for the application c Restricted drain line c Check drain line for restrictions or debris and clean 11 Excessiv...

Page 24: ... supply from PC Board for 5 seconds and then reconnect c Missing reduction gears c Replace missing gears 15 Err 102 Control valve motor ran too short and was unable to find the next cycle position and stalled a Foreign material is lodged in control valve a Open up control valve and pull out piston assembly and seal stack assembly for inspection Press NEXT and REGEN buttons for 3 seconds to resynch...

Page 25: ...ss NEXT and REGEN buttons for 3 seconds to resynchronize software with piston position or disconnect power supply from PC Board for 5 seconds and then reconnect Then re program valve to proper setting b MAV NHBP motor wire not connected to PC Board b Connect MAV NHBP motor to PC Board two pin connection labeled DRIVE Press NEXT and REGEN buttons for 3 seconds to resynchronize software with piston ...

Page 26: ...PAGE 26 A DIVISION OF C B TOOL CO 1340 MANHEIM PIKE LANCASTER PA 17601 3196 TEL 717 397 3521 FAX 717 392 0266 www lancasterwatertreatment com E mail info lancasterpump com 5 17 ...

Search results

Summary of Contents for IRONSOFT 7-FESLX-24B

Reviews:

Related manuals for IRONSOFT 7-FESLX-24B

Brands by name

Popular brands

Lancaster IRONSOFT 7-FESLX-24B, Installation, Operating And Service Manual

Search results

Summary of Contents for IRONSOFT 7-FESLX-24B

Reviews:

Related manuals for IRONSOFT 7-FESLX-24B

Brands by name

Popular brands