background image

PAGE 7

OPTIONAL MAINTENANCE WRENCH

Part Number V3193

Although no tools are necessary to assemble the valve, the optional maintenance wrench (shown in various positions on 

the valve) may be purchased to aid in assembly or disassembly.

Loosens Drain Nut In 

Polytube Applications

Loosens Injector And 

Bypass Caps

Loosens Quick 

Connect Nuts

Loosens Drive Cap

BYPASS VALVE: 

The bypass valve is typically used to isolate the control valve from the plumbing system’s water pressure 

in  order  to  perform  control  valve  repairs  or  maintenance.  The  WS1  bypass  valve  is  particularly  unique  in  the  water 

treatment industry due to its versatility and state of the art design features. The 1” full flow bypass valve incorporates four 

positions, including a diagnostic position that allows service personal to work on a pressurized system while still providing 

untreated bypass water to the facility or residence. Its completely non-metallic, all-plastic design allows for easy access and 

serviceability without the need for tools. 

The bypass body and rotors are glass filled Noryl

3

 (or equivalent) and the nuts and caps are glass filled polypropylene. All 

seals are self-lubricating EPDM to help prevent valve seizing after long periods of non-use. Internal o-rings can easily be 

replaced if service is required.
The bypass consists of two interchangeable plug valves that are operated independently by red arrow-shaped handles. 

The handles identify the flow direction of the water. The plug valves enable the bypass valve to operate in four positions.

1.  Normal Operation Position:

 The inlet and outlet handles point in the direction of flow indicated by the engraved 

arrows on the control valve. Water flows through the control valve during normal operation and this position also 

allows the control valve to isolate the media bed during the regeneration cycle. (See Figure 3)

2.  Bypass Position:

 The inlet and outlet handles point to the center of the bypass, the control valve is isolated from 

the water pressure contained in the plumbing system. Untreated water is supplied to the plumbing system. (See 

Figure 1)

3.  Diagnostic Position:

 The inlet handle points in the direction of flow and the outlet handle points to the center of 

bypass valve, system water pressure is allowed to the control valve and the plumbing system while not allowing 

water to exit from the control valve to the plumbing. (See Figure 2)

4.  Shut Off Position:

 The inlet handle points to the center of the bypass valve and the outlet handle points in 

the direction of flow, the water is shut off to the plumbing system . If water is available on the outlet side of the 

softener it is an indication of water bypass around the system (i.e. a plumbing connection somewhere in the 

building bypasses the system). (See Figure 4)

Summary of Contents for 7-FESLER-32B

Page 1: ...ener This unit is designed to give you many years of trouble free service When installed in accordance with the following instructions and if given reasonable care clear soft water will be the result For servicing and future inspection purposes please file this booklet with your important documents 7 LER 100B 7 LER 150B 7 LER 200B 7 FESLER 32B 7 FESLER 45B 7 FESLER 60B ...

Page 2: ...one prior to connecting the drain line flow control fitting Leave at least 6 between the drain line control fitting and solder joints when soldering pipes that are connected on the drain line control fitting Failure to do this could cause interior damage to the drain line flow control fitting When assembling the installation fitting package inlet and outlet connect the fitting to the plumbing syst...

Page 3: ...ter supply inlet after pressure tank and near a source for waste water utility sink floor drain or sewer line A 115 120V 60 Hz uninterrupted outlet is required Keep softener far enough away from walls and other obstructions to allow enough room for servicing the unit All sillcocks and similar fixtures that will use untreated water must have their pipes connected to the hard water side of the softe...

Page 4: ... the overflow Do not connect the tubing to the drain line on the control valve Do not run tubing above overflow height at any point PROGRAMMING THE CONTROL VALVE Note A quick reference card is stored inside the front cover of the control valve To access this card slightly pull tabs on side of cover outward and pull cover forward Plug the electrical cord into a 115 Volt receptacle DO NOT plug into ...

Page 5: ... Set the amount of hardness in grains of hardness as calcium carbonate per gallon using the or buttons The default is 20 with value ranges from 1 to 150 in 1 grain increments Note The grains per gallon can be increased if soluble iron needs to be reduced Press NEXT to go to step 3 Press REGEN to exit Installer Display Settings STEP 3 Day Override Set the maximum number of days between regeneration...

Page 6: ...ng steadily to drain without the presence of air momentarily press REGEN again Display will read RINSE Open the outlet valve of the softener or if using optional bypass place to NORMAL OPERATION MODE figure 3 Allow control to finish the RINSE cycle It will then advance to the FILL position The brine tank will now automatically fill with the proper volume of water for the first regeneration Allow t...

Page 7: ...e is required The bypass consists of two interchangeable plug valves that are operated independently by red arrow shaped handles The handles identify the flow direction of the water The plug valves enable the bypass valve to operate in four positions 1 Normal Operation Position The inlet and outlet handles point in the direction of flow indicated by the engraved arrows on the control valve Water f...

Page 8: ...o reinstall the PC board position the lower edge of the PC board so that the holes in the PC board line up with the plastic pins Push the top of the PC board towards the valve until it snaps under the middle latch weave the power and water meter wires into the holders and reconnect the motor water meter and power plugs The drive bracket must be removed to access the drive cap assembly and pistons ...

Page 9: ...Patent 6402944 is a one piece design which allows the stack to be removed using your fingers The exterior of the stack is sealed against the body bore with self lubricating EPDM o rings while the interior surface is sealed against the piston using slippery self cleaning directional one way silicone lip seals The lip seals are clear in color and have a special slippery coating so that the piston do...

Page 10: ...ll flow control assembly is installed in an easy to access refill elbow located on top of the control valve The refill flow control assembly is attached to the control valve with a locking clip The locking clip allows the elbow to rotate 270 degrees so the outlet can be orientated towards the regenerant tank The control valve has a standard refill elbow to which a 3 8 flexible tube can be connecte...

Page 11: ...sy E White 5 1 V3010 1F Injector Assy F Blue 5 1 V3010 1G Injector Assy G Yellow Not Shown V3170 O Ring 011 Not Shown V3171 O Ring 013 Injector plug and injector each contain one 011 and one 013 O Ring WS1 25 Drawings Service Manual Page 5 Injector Cap Injector Screen Injector Plug and O Ring 1 2 3 4 5 Drawing No Order No Description Quantity 1 V3176 INJECTOR CAP 1 2 V3152 O RING 135 1 3 V3177 01 ...

Page 12: ...Elbow Locking Clip 1 2 PKP10TS8 BULK Polytube insert 5 8 Option 3 V3192 WS1 Nut Drain Elbow Option 4 V3158 01 WS1 Drain Elbow Male 1 5 V3163 O ring 019 1 6 V3159 01 WS1 DLFC Retainer ASY 1 7 V3162 007 WS1 DLFC 0 7 gpm for One DLFC must be used if tting is used V3162 010 WS1 DLFC 1 0 gpm for V3162 013 WS1 DLFC 1 3 gpm for V3162 017 WS1 DLFC 1 7 gpm for V3162 022 WS1 DLFC 2 2 gpm for V3162 027 WS1 D...

Page 13: ... Description 1 2 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 3 2 V3105 O Ring 215 4 2 V3149 1 PVC Male NPT Elbow Item No Qty Part No Description 1 1 H4600 3 8 Safety Brine Valve 2 2 10151 Pin 3 1 H4640 32 Float Assembly 4 1 H4500 30 50 Air Check Assembly Item No Qty Part No Description 1 2 V3151 Nut 1 Quick Connect 2 2 V3150 Split Ring 3 2 V3105 O Ring 215 4 2 V3145 Bypass 1 Rotor 5 2 V3146 Byp...

Page 14: ...piston not in home position d Press NEXT and REGEN for 3 seconds or unplug power source jack black wire and plug back in to reset control valve e Motor not inserted fully to engage pinion motor wires broken or disconnected motor failure e Check motor and wiring Replace motor if necessary f Drive gear label dirty or damaged missing or broken gear f Replace or clean drive gear g Drive bracket incorr...

Page 15: ...PAGE 15 ...

Page 16: ...PAGE 16 11 19 A DIVISION OF C B TOOL CO 1340 MANHEIM PIKE LANCASTER PA 17601 3196 TEL 717 397 3521 FAX 717 392 0266 www lancasterwatergroup com E mail info lancasterwatergroup com ...

Reviews: