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REV.                 3/12-15-04

Table of Contents

Lancair  International  Inc.,  Represented by Neico Aviation  Inc., Copyright  ©  2000  ,  Redmond,  OR  97756

TOC-II

F.

Main Gear Installation ............................................................................................. 3-15

G.

Main Gear Wheels and Tires ................................................................................... 3-21

H.

Center Wing Section Hydraulics .............................................................................. 3-24

I.

Aft Spar Transition Holes ........................................................................................ 3-31

J.

Landing and Taxi Lights (Optional) .......................................................................... 3-32

K.

Speed Brakes (Optional) ........................................................................................ 3-35

L.

Fuel and Hydraulic Lines Schematics ....................................................................... 3-36

Chapter 4:  Fuel Systems ......................................................... 4-1

1. INTRODUCTION ...................................................................................... 4-1

2. PARTS LIST ............................................................................................... 4-1

3. CONSTRUCTION PROCEDURES .......................................................... 4-3

A.

Legacy Fuel System - General Overview ................................................................... 4-3

B.

Fuel Selector Valve (Optional) .................................................................................. 4-4

C.

Fuel Supply Lines ..................................................................................................... 4-5

D.

Fuel Vent Line Check Valve ...................................................................................... 4-8

E.

Fuel Return Lines ...................................................................................................... 4-9

F.

Fuel Probe (Optional) ............................................................................................. 4-10

G.

Fuel Boost Pump (Optional) ................................................................................... 4-10

H.

Fuel Drain Covers .................................................................................................. 4-12

Chapter 5:  Outboard Wing Section Installation ...................... 5-1

1. INTRODUCTION ...................................................................................... 5-1

2. PARTS LIST ............................................................................................... 5-1

3. CONSTRUCTION PROCEDURES .......................................................... 5-2

A.

Wing Installation and Removal ................................................................................... 5-2

Chapter 6: Aileron Controls ..................................................... 6-1

1. INTRODUCTION ...................................................................................... 6-1

2. PARTS LIST ............................................................................................... 6-1

3. CONSTRUCTION PROCEDURES .......................................................... 6-3

A.

Control Stick Installation ........................................................................................... 6-3

B.

Aileron Controls Rigging ........................................................................................... 6-4

C.

Counterbalancing Ailerons ......................................................................................... 6-8

D.

Aileron Trim System ................................................................................................. 6-9

How the Trim System Works ....................................................................................... 6-9

Instructions for Adjusting the Aileron Trim Servo ........................................................ 6-9

Chapter 7:  Aircraft Alignment Jig ........................................... 7-1

1. INTRODUCTION ...................................................................................... 7-1

2. PARTS LIST ............................................................................................... 7-1

Supplies List ...................................................................................................................... 7-1

3. CONSTRUCTION PROCEDURE ............................................................ 7-3

A.

Wing Jig ................................................................................................................... 7-3

Alignment Criteria ........................................................................................................ 7-6

B.

Aft Fuselage Jig ........................................................................................................ 7-7

C.

Vertical Tail Supports .............................................................................................. 7-11

Chapter  8:  Outboard Wing Section Closing ........................... 8-1

1. PARTS LIST ............................................................................................... 8-1

2. CONSTRUCTION PROCEDURES .......................................................... 8-2

A.

Closing the Wings ..................................................................................................... 8-2

Understanding the Relative Percentage Chordline... ................................................... 8-5

B.

Pressure Testing the Wings ........................................................................................ 8-9

Fixing a Leak ................................................................................................................ 8-9

C.

Strobe and Nav Lights ............................................................................................ 8-10

Chapter 9:  Canopy .................................................................. 9-1

1. INTRODUCTION ...................................................................................... 9-1

2. PARTS LIST ............................................................................................... 9-1

3. CONSTRUCTION PROCEDURES .......................................................... 9-3

A.

Canopy Latch Mechanism ........................................................................................ 9-3

B.

Canopy Stiffener Alignment ....................................................................................... 9-9

C.

Canopy Hinge ........................................................................................................ 9-17

Alignment ................................................................................................................... 9-17

D.

Gas Strut ................................................................................................................ 9-23

E.

Canopy Stricker Metchanism .................................................................................. 9-26

Summary of Contents for Legacy

Page 1: ...Chapter1 REV 0 02 15 02 INTRODUCTION 1 1 Lancair International Inc Represented by Neico Aviation Inc Copyright 2000 Redmond OR 97756 ASSEMBLY MANUAL FOR THE LANCAIR LEGACY...

Page 2: ...Chapter1 REV 0 02 15 02 INTRODUCTION 1 2 Lancair International Inc Represented by Neico Aviation Inc Copyright 2000 Redmond OR 97756...

Page 3: ...eAnnoying 2 Wide BidTapes 1 35 T CardboardTemplates 1 35 U BuildingLight 1 35 V BuildingStraight 1 36 Straight Trailing Edges 1 36 W Control Systems 1 38 Pushrod Tips 1 38 X Hydraulic Systems 1 40 Tub...

Page 4: ...2 A WingInstallationandRemoval 5 2 Chapter 6 Aileron Controls 6 1 1 INTRODUCTION 6 1 2 PARTS LIST 6 1 3 CONSTRUCTION PROCEDURES 6 3 A Control Stick Installation 6 3 B AileronControlsRigging 6 4 C Cou...

Page 5: ...t 12 1 2 PARTS LIST 12 1 3 CONSTRUCTION PROCEDURES 12 2 A CounterweightInstallation 12 2 B LeftVertical Skin Installation 12 3 Typical Vertical Tail Cross Section 12 3 C ElevatorWeldmentAccess Panel 1...

Page 6: ...own Lights 16 15 G Gear Micro SwitchWiring 16 16 H Gear Pressure SwitchWiring 16 17 I GearWiring Schematic 16 18 J Hydraulic Gear Start Up andTest Operations 16 19 Adding Hydraulic Fluid 16 19 Start u...

Page 7: ...TRUCTION PROCEDURES 21 3 A CenterTorque Tube Support 21 3 B Flap Installation 21 7 C Flap Motor Installation 21 9 Flap MotorAlignment 21 10 FlapAdjustments 21 10 D BondingtheWingTrailing Edge 21 11 Ch...

Page 8: ...Systems 26 33 Oil Temperature Sensor 26 33 Oil Pressure Sensor 26 33 I Vacuum System Installation Optional 26 35 Chapter 27 General Wiring 27 1 1 INTRODUCTION 27 1 2 PARTS LIST 27 2 3 CONSTRUCTION PRO...

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