Lampert PUK 3s professional Operating Instructions Manual Download Page 1

OPERATING INSTRUCTIONS 

"PUK 3s professional" / "PUK 3s professional plus" 

 

 

Dear Customer 

This manual is intended to assist you in operating and maintaining your „PUK 3s“. It is in 

your best interest to read this manual thoroughly, and to follow the instructions 

conscientiously. You will avoid malfunctioning as a result of operating errors. The device 

will thank you with a continuous readiness for use for years to come. 

Operation of the device should only be done by trained professionals and be 

operated according to the intended purpose of use. The manufacturer is in no way 

liable for any damage caused by improper use and operation. Before use please be 

sure to read the manual sections “General Safety Requirements” and “Personal 

Protection”. 

Please retain these instructions for reference. 

Note on Symbol 

The equipment manufactured by “Lampert Werktechnik GmbH“ fulfils the standard 

requirements of CE certification and are manufactured according to VDE guidelines. 

The PUK 3s is certified as “BG-PRÜFZERT” by the Central Professional Association and 

carries the “GS Sign” 

 

Use original parts only for maintenance and updating. Our customer service department 

with expertly trained staff, suitable resources and equipment would be pleased to help you 

further. 

The device should only be opened or modified by authorized customer service 

technicians, otherwise all warrantees and liability claims will be void. 

LAMPERT WERKTECHNIK GmbH 

February  2010 

Summary of Contents for PUK 3s professional

Page 1: ...and operation Before use please be sure to read the manual sections General Safety Requirements and Personal Protection Please retain these instructions for reference Note on Symbol The equipment manufactured by Lampert Werktechnik GmbH fulfils the standard requirements of CE certification and are manufactured according to VDE guidelines The PUK 3s is certified as BG PRÜFZERT by the Central Profes...

Page 2: ...ng up 7 9 4 5 Changing language displayed 9 5 SETTING OF THE PARAMETERS AND OPERATION 5 1 Adjustment of the Weldingparameter 10 5 2 Programming only PUK3s professional plus 11 6 INSTRUCTIONS 6 1 Welding instructions 12 6 2 Welding with the foot switch optional accessory 12 6 3 In general and pointers 13 6 4 Sharpening the electrodes 14 6 5 Care and maintenance 14 7 TECHNICAL DATA 7 1 Technical dat...

Page 3: ...ation 1 GENERAL APPLICATION The placement of spot welding on precious metal and precious metal alloys on steel and steel alloys as well as titanium and various NE metals Not authorized for welding teeth fittings dental techniques Any usage other than given is prohibited Operation in outdoor areas is prohibited Use in dry room areas only No liability of any kind will be assumed for the durability o...

Page 4: ...at operating the device is not possible without creating hazardous conditions then shut off the device and secure it against unauthorised use It is clear that a hazardous conditions are present when the device shows visible damage or or when functional errors occur if it no longer functions properly Please observe the appropriate safety measures when handling gas bottles and the safety rules in de...

Page 5: ...e of possible dangerous conditions and should wear protective equipment If necessary protective walls should be set up If welding in small rooms ensure that there is sufficient ventilation since smoke and dangerous gases can be generated It is prohibited by law to weld containers that have been used for the storage of gas fuel mineral oil etc even if containers have been standing empty for a long ...

Page 6: ...ection of contact elements such as welding table welding clamp holding pliers 2 LCD DISPLAY 9 Power in percent 10 Impulse length welding time in Milliseconds ms 11 Impulse form 12 Current mode setting Standard mode HF Pulse welding mode Gap mode Micro mode 13a Program indicator P1 P10 P1 P5 are pre programmed at the factory 13b Name of Program only PUK 3s professional plus The foot switch function...

Page 7: ...KET FOR MICROSCOPE LIGHTING LED Lamp 800 mA 19 INERT GAS CONNECTOR For a 6 0 mm pressure hose 20 IDENTIFICATION PLATE 21 SERIAL NUMBER 22 FUSE BOX 4 4 STARTING THE WELDING PROCESS Setting up The device must be set up on a flat and stable surface a work table is best suitable Insert the hand piece connector as straight as possible into the socket 7 and by turning to the right carefully bolt on hand...

Page 8: ... the Lampert eye protection systems MEZZO welding microscope or PUK optics unit may be attached Other eye protection systems are not permissible and may lead to health damage Note Always test that the eye protection system shutter is in correct functioning order before you start welding Through a press on the welding output regulator 6 you switch the eye protection filter from bright to dark If th...

Page 9: ...ENGLISH ITALIAN SPANISH FRENCH GERMAN The machine can be changed from English to run in any of the 4 other languages mentioned above Switch the machine on and confirm the safety notice displayed so that the device starts and is ready for work Now press both the Mode button 4 and the rotary knob Power 6 holding them pressed for 2 seconds The language setting has now been changed to the next languag...

Page 10: ...fects Dependent on the angle of the electrode to the workpiece the penetration depth and direction of the melted Metals change If the electrode is led vertically to the workpiece the penetration depth is largest A description of the welding modes Standard mode Welding time 4 30ms Power 20 100 Our all round program for many different applications HF Pulse The mode HF Pulse has been developed princi...

Page 11: ... selected in which the settings are to be saved Program slot 6 10 Press the button program memory 3 long ca 3 sec and then releasing it the settings are saved into the selected slot The display will show the notice Settings stored Please enter the name of the program Now the memory slot can be given a name up to 10 characters By turning the rotary knob welding power 6 the icon number letter in the...

Page 12: ...f the machine Next switch the machine back on the display will show the following important safety warning Warning Protect your eyes Read the manual Follow the advice Confirm the compliance with these safety instructions by pressing any button Following this the machine will run a self test The foot switch can be activated by pressing and holding it for ca 1 second The display will show the symbol...

Page 13: ...material reacts differently when welded according to its heat conductivity Consider the thickness of the material when you choose the power level Try to touch the work piece to be welded as precisely as possible With just a little experience you will discover how the angle in which you touch the electrode to the work piece will effect the flow direction of the welding point Touching the work piece...

Page 14: ...ecessary clean the electrode thread of the hand piece to ensure an optimal contact with the electrode Warning IF FUSES NEED TO BE REPLACED REPLACE ONLY WITH THE SAME VALUES IF DAMAGES OCCUR AFTER INSTALLING INAPPROPRIATE FUSES I E TOO STRONG THE WARRANTY BECOMES INVALID AUTHORIZED PERSONNEL MAY ONLY OPEN THE DEVICE 7 TECHNICAL DATA 7 1 TECHNICAL DATA Device is suitable for spot and precision weldi...

Page 15: ... interrupted Check power connection and main voltage or machine s internal fuse defective or replace fuse with a suitable fuse of the same type and value 2 No welding power Power main switch on Welding cable connection interrupted Check connectors Bad or no grounding Connect to work piece Attach contact clamps directly to the work piece 3 No welding power Power main switch on Interruption due to p...

Page 16: ...at for the work area 12 Work piece adheres to the welding table Bad connection to welding table Use clamps or pliers 13 Eye protection system Shutter does not work Plug wrongly instaled Install plug into the socket marked with Shutter 14 Equipment welds immediately when affecting the workpiece no gas before flowing time Operational disturbance Immediately take machine out of operation Take the equ...

Page 17: ...w named guidelines including any changes made up to the time of declaration Relevant EEC guidelines According to low voltage guidelines 2006 95 EG According to EMV electro magnetic compatibility guidelines 2004 108 EG The following harmonised standards were used EN 60974 6 EN ISO 12100 1 EN ISO 12100 2 Person duly authorised to carry out technical documentation N Hammer Werneck February 1th 2010 L...

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