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27

UK

•  On noticing the smell of gas do not touch any electrical switch. Open all doors and win-

dows. Shut off the gas cocks. Call qualified personnel.

•  The room where the burner is located must have the openings required by local regulations 

in force. Should you have any doubts as to the circulation of the air in the room, then you 
should first measure the CO

2

 figure with the burner working at its maximum delivery and 

with the room ventilated solely by means of the openings that feed air to the burner; a se-
cond CO

2

 measurment should then be taken with the door open. The CO

2

 figure should not 

vary very much from the first to the second reading. Should there be more than one burner 
and one fan in the same room,then this test must be carried out with all the appliances wor-
king at the same time.

•  Never cover up the burner room’s air vents, the burner’s fan’s air-intake openings or any 

existing air ducts or air gratings, thus avoiding:

-  the formation of poisonous/explosive mixtures of gases in the burner room;
-  combustion with insufficient air, which would be dangerous, costly and cause pollution.

•  The burner must at all times be protected from rain, snow and freezing.
•  The room where the burner is housed should be kept clean at all times, and there should 

be no volatile substances in the vicinity, substances which could be sucked into the fan and 
could block up the internal ducts of the burner or combustion head. Dust can be extremely 
harmful, particularly when it gets onto the fan blades as this can reduce ventilation and lead 
to pollution during combustion. Dust can also build up on the rear of the flame stability disk 
inside the combustion head, leading to a poor air-fuel mixture.

•  The burner must be fed with the type of fuel for which it was designed, as indicated on the 

data plate and in the technical characteristics given in this manual. The fuel feed line must 
be sealed and must be of the rigid variety, with an interposed metal expansion bend with 
either a flange joint or a threaded joint. Furthermore, the feed line must be equipped with all 
the adjustment and safety devices required by the local regulations in force.

  Particularly ensure that no foreign bodies get into the feed line during installation.
•  Ensure that the electrical power supply used conforms to the technical characteristics 

indicated on the data plate and in this manual. In accordance with current regulations, the 
electrical system must be connected to an efficient earth system. The earth cable must be 
a couple of cm longer than the phase and neutral wires. Should there be any doubts, the 
verification should be made by qualified persons.

•  Never exchange neutral and live wires.
•  The burner can be connected up to the mains supply using a plug connection only if the lat-

ter is of the kind that does not allow neutral and live wires to be reversed. Upstream of the 
equipment, install an omnipolar switch with an opening between contacts of at least 3 mm, 
as required by the laws in force.

•  The entire electrical system, and in particular cable cross-sections, should conform to the 

maximum absorbed capacity indicated on the data plate and in this manual.

•  Should the burner’s mains cable be found faulty, it must only be replaced by qualified per-

sons.

•  Do not touch the burner with parts of the body wich are wet or when in bare feet.
•  Do not pull (stretch) the mains cables and keep them well away from heat sources.

Summary of Contents for EM 16-E

Page 1: ...D MAINTENANCE MANUAL NOTICE D INSTALLATION ET D ENTRETIEN MANUAL PARA LA INSTALACION Y EL MANTENIMENTO BRUCIATORI A GAS AD UNA FIAMMA PER CALDAIE NORMALI PRESSURIZZATE SINGLE STAGE GAS BURNERS FOR STA...

Page 2: ...K d d D Z E Z E Y d s ZZK s Z s...

Page 3: ...ogni esigenza La presenza costante dei nostri prodotti sul mercato italiano e internazionale garantita da una rete capillare di Agenti e Concessionari Questi sono affiancati dai Servizi di Assistenza...

Page 4: ...i quanto sopra pu compromettere la sicurezza dell apparecchio Per garantire l efficienza dell apparecchio e per il suo corretto funzionamento indispensa bile attenersi alle indicazioni del costruttore...

Page 5: ...vere pu anche accumularsi sulla parte posteriore del disco di stabilit fiamma nella testa di combustione e causare una miscela povera aria combustibile Il bruciatore deve essere alimentato con un tipo...

Page 6: ...enziale rischio se lasciati giacenti ovunque quindi occorre raggrupparli assieme e disporli in maniera adeguata in un luogo idoneo DESCRIZIONE Sono bruciatori ad aria soffiata con miscelazione gas ari...

Page 7: ...0 550 240 1 Le dimensioni sono relative al bruciatore con rampa da 20 mbar installata COMPONENTI PRINCIPALI M M Legenda 1 Pressostato gas 2 Valvola di funzionamento 3 Trasformatore di accensione 4 Fla...

Page 8: ...max 159 258 5 kW Motore 150 250 W Trasformatore 10 20 15 40 10 20 15 40 kV mA Potenza elettrica assorbita max 315 360 W Pressione gas metano 20 mbar Pressione B P 30 mbar Peso 22 33 kg Alimentazione...

Page 9: ...a Potenza termica Rampa base CURVE PRESSIONE PORTATA GAS Legenda 1 Rubinetto di intercettazione con garanzia di tenuta a 1 bar e perdita di carico 0 5 mbar 2 Giunto antivibrante 3 Presa di pressione g...

Page 10: ...one secondo le indicazioni del costruttore della caldaia Stringere la vite 1 per bloccare il bruciatore M Le dimensioni sono orientative essendo influenzate da eccesso di aria forma camera di combusti...

Page 11: ...ensione e di controllo non debbono per alcun motivo toccare il deflettore il boccaglio o altre parti metalliche In caso contrario perderebbe ro la loro funzione compromettendo il funzionamento del bru...

Page 12: ...formatore di accensione TS Termostato di sicurezza VP Valvola principale di sicurezza VS 2 Valvola di sicurezza N B necessario osservare scrupolosamente la buona norma che indica il collegamento di ma...

Page 13: ...inimo TC Termostato caldaia TR Trasformatore di accensione TS Termostato di sicurezza VP Valvola principale di sicurezza VS 2 Valvola di sicurezza N B necessario osservare scrupolosamente la buona nor...

Page 14: ...in funzione del trasformatore T3 il tempo che rappresenta la fase di preaccensione termina con l apertura della valvola del gas Dura 2 sec T2 il tempo di sicurezza entro il quale si deve avere segnale...

Page 15: ...rasparente si procede allo sblocco del dispositivo di comando e controllo Premendo per pi di 3 sec la fase di diagnosi verr attivata luce rossa con lampeggio rapido nella tabella sottostante viene rip...

Page 16: ...nza di fughe di gas durante la fase di prima accensione M REGOLAZIONE TESTA DI COMBUSTIONE EM 16 E EM 16 L E La sua regolazione avviene tramite la vite A in base alle indicazioni segnalate dall indice...

Page 17: ...i il valore della pressione al manometro Agire sulla regolazione della valvola nel senso della chiusura fino a quando la pressione al manome tro accenna a diminuire A questo punto la portata massima d...

Page 18: ...ontrollo elettrodo ionizzatore Eseguire la lettura al contatore gas prima della prova Effettuare n 10 partenze del bruciatore le quali corrispondono a n 10 blocchi di sicurezza Eseguire nuovamente la...

Page 19: ...RA PRESSOSTATO GAS MINIMA Il pressostato gas di minima ha il compito di impedire l avviamento del bruciatore o di fermar lo se in funzione Se la pressione del gas non la minima prevista esso va tarato...

Page 20: ...i e pi basso il rendimento di combustione Se la temperatura troppo elevata occorre diminuire la quantit di gas brucia to Buoni valori di temperatura sono quelli compresi fra 160 C e 220 C N B Disposiz...

Page 21: ...dalla minore quantit dei fori uscita gas CURVE PRESSIONE PORTATA GAS B P Perdite di carico mbar Perdite di carico mbar Potenza termica Potenza termica Legenda Pi Pressione di ingresso testa di combus...

Page 22: ...con rilievi di CO2 CO e la temperatura fumi Controllo della tenuta di tutte le guarnizioni EM 16 E EM 16 L E Per accedere ai componenti principali sufficiente togliere il cofano come da fig 1 La manut...

Page 23: ...ne si esegue nel seguente modo Svitare le viti 1 e togliere il cofano 2 fig 4 Svitare le viti 3 e il perno centrale 4 fig 4 Agganciare la piastra portacomponenti nella posizione di servizio 5 fig 5 5A...

Page 24: ...on aprono Controllare il funzionamento delle valvole Non c scarica tra le punte degli elettrodi Controllare il funzionamento del trasformatore d accensione con trollare il posizionamento delle punte d...

Page 25: ...on your excellent choice Thank you for choosing our products LAMBORGHINI CALORECLIMA is daily committed to seeking innovative technical solutions to satisfy every need Constant presence of our product...

Page 26: ...by the manufacturing firm one using original replacements exclusively Non observance of the above could compromise the safety of the appliance In order to guarantee the efficiency of the appliance and...

Page 27: ...ear of the flame stability disk inside the combustion head leading to a poor air fuel mixture The burner must be fed with the type of fuel for which it was designed as indicated on the data plate and...

Page 28: ...re required gas delivery at the appliance and the back pressure in the combustion chamber All the components can be easily inspected without having to disconnect from the main gas supply The burners a...

Page 29: ...350 750 100 265 275 140 155 170 225 M10 550 240 1 The dimensions refer to a burner with a 20 mbar gas train tted MAIN COMPONENTS M M Legend 1 Gas pressure switch 2 Operation valve 3 Ignition transform...

Page 30: ...al output min 79 5 129 kW max 159 258 5 kW Motor 150 250 W Transformer 10 20 15 40 10 20 15 40 kV mA Max absorbed power 315 360 W Methane pressure 20 mbar B P pressure 30 mbar Weight 22 33 kg Power su...

Page 31: ...head Pressure loss mbar Pressure loss mbar Thermal output Thermal output Basic gas train PRESSURE CURVES GAS DELIVERY Legend 1 Interception cock airtight at 1 bar and pressu re loss 0 5 mbar 2 Vibrat...

Page 32: ...n chamber by the length suggested by the boiler manufacturer Tighten screw 1 to lock the burner in position M The dimensions are indicative only being influenced by excessive quantity of air combustio...

Page 33: ...electrodes and the control electrode must never touch the diffuser the draught tube or other metallic parts If this were to happen they would no longer work thus impairing operation of the burner itse...

Page 34: ...ressure switch TC Boiler thermostat TR Ignition transformer TS Safety thermostat VP Main safety valve VS 2nd safety valve NOTE Always make sure that no more than two wires are connected to each termin...

Page 35: ...tch PGm Minimum gas pressure switch TC Boiler thermostat TR Ignition transformer TS Safety thermostat VP Main safety valve VS 2nd safety valve NOTE Always make sure that no more than two wires are con...

Page 36: ...ich lasts for at least 30 seconds ending when the transformer starts up T3 Pre ignition phase it ends when the gas valve opens and it lasts for 2 seconds T2 Safety time within which the flame signal m...

Page 37: ...ock out pushbutton By pressing the transparent pushbutton the control and checking device will be released By pressing it for more than 3 seconds the diagnosis stage will be activated red light flashe...

Page 38: ...there are no gas leaks during the first ignition stage M COMBUSTION HEAD ADJUSTMENT EM 16 E EM 16 L E Adjust the combustion head by acting on the screw A accor ding to the indications shown on the in...

Page 39: ...e value on the gauge Act on the valve adjustment by turning the valve towards off until the pressure on the gauge just hints at decreasing At this point the maximum delivery required is set and contro...

Page 40: ...tach the lead from the control electrode ionization electrode Read the gas meter before the test Perform 10 burner startups these correspond to 10 safety lock outs Read the gas meter again by subtract...

Page 41: ...gas pressure switch serves to prevent the burner from being started up or to shut it down if the gas pressure falls below the minimum required level This setting should be 40 lower than the gas press...

Page 42: ...ey The higher is the temperature the greater is the loss of heat and the lower is the combustion efficiency If the temperature is too high then it is necessary to decrease the amount of gas burnt Acce...

Page 43: ...S B P GAS DELIVERY Pressure loss mbar Pressure loss mbar Thermal output Thermal output Legend Pi Inlet pressure combustion head gas train Pt Pressure at combustion head EM 26 E Remove the electrodes G...

Page 44: ...y means of CO2 CO FUMES TEMPERATURE bearings Check all the gaskets and seal tightness EM 16 E EM 16 L E To gain access to the main compo nents remove the cover as shown in Fig 1 Combustion head mainte...

Page 45: ...made as follows Unscrew the screws 1 and remove the cover 2 fig 4 Unscrew the screws 3 and the central pin 4 fig 4 Hang the component holder plate into the service position 5 fig 5 5A To gain access t...

Page 46: ...t Gas valves do not open Check valves operation There is no spark between the electrodes tips Check ignition transformer ope ration check the electrode tips position Air pressure switch does not give...

Page 47: ...ur pr sence constante et la diusion de nos produits sur le march italien et international Ils sont valablement se cond s par les agents du Service Apr s vente LAMBORGHINI SERVICE qui sont charg s de l...

Page 48: ...de ces r gles peut compromettre la s curit de l appa reil Pour garantir les performances et le bon fonctionnement de l appareil il est indispen sable de suivre scrupuleusement les indications du fabr...

Page 49: ...combustion et provoquer la formation d un m lange air combustible pauvre Le br leur doit tre aliment par le type de combustible pr vu d apr s les indications figurant sur la plaquette signal tique et...

Page 50: ...eur du r seau de gaz Ces br leurs sont dot s d un habillage qui leur conf re une compacit une protection et une insonorisation particuli res U M Ne touchez jamais le br leur lorsque des parties de vot...

Page 51: ...550 240 1 Les dimensions sont en proportion avec le br leur quip de rampe de 20 mbars COMPOSANTS PRINCIPAUX L gende 1 Pressostat du gaz 2 Vanne de fonctionnement 3 Transformateur d allumage 4 Bride de...

Page 52: ...5 129 kW max 159 258 5 kW Moteur 150 250 W Transformateur 10 20 15 40 10 20 15 40 kV mA Puissance lectrique absorb e max 315 360 W Pression M thane 20 mbar Pression B P 30 mbar Poids 22 33 kg Aliment...

Page 53: ...rtes de pression mbar Puissance thermique Puissance thermique L gende 1 Robinet d interception avec garantie de tenue 1 bar et perte de charge 0 5 mbar 2 Joint antivibrant 3 Prise de pression du gaz p...

Page 54: ...ustion selon les indications du fabricant de la chaudi re Serrer l crou 1 pour bloquer le br leur DIMENSIONS DE LA FLAMME M Les dimensions sont titre indicatif car elles d pendent de l exc s d air de...

Page 55: ...s d allumage et de contr le ne doivent jamais toucher l ac croche flamme l embout ou d autres pi ces m tallique au risque de ne plus assurer leur fonction compromettant ainsi le fonctionnement du br l...

Page 56: ...re TR Transformateur d allumage TS Thermostat de s curit VP Vanne principale de s curit VS 2me vanne de s curit Remarque Il faut observer scrupuleusement la bonne norme qui prescrit le branchement ma...

Page 57: ...sostat gaz minimum TC Thermostat de la chaudi re TR Transformateur d allumage TS Thermostat de s curit VP Vanne principale de s curit VS 2me vanne de s curit Remarque Il faut observer scrupuleusement...

Page 58: ...es et qui s ach ve par l entr e en fonction du transformateur T3 C est le temps qui correspond la phase de pr allumage qui se termine par l ouverture de la vanne du gaz et qui a une dur e de 2 seconde...

Page 59: ...de contr le Une pression d une dur e sup rieure 3 secondes active la phase de diagnostic lumi re rouge intermittence rapide Les causes l origine d une mise en s curit ou d un dysfonctionnement sont in...

Page 60: ...avoir mont le groupe vannes sur le br leur s assurer de l absence de fuites de gaz lors du premier allumage REGLAGES M REGLAGE DE LA TETE DE COMBUSTION EM 16 E EM 16 L E Son r glage se fait au moyen...

Page 61: ...ression indiqu e par le manom tre R gler la vanne en agissant dans le sens de la fermeture jusqu ce que la pression indiqu e par le manom tre commence diminuer A ce point le d bit maximum souhait est...

Page 62: ...lectrode de contr le lectrode d ionisation Effectuer une lecture du compteur gaz avant de l essai Effectuer 10 d marrages du br leur qui correspondent 10 arr ts de s curit Effectuer une nouvelle lect...

Page 63: ...SSOSTAT DE GAZ MINIMUM Le r le du pressostat de gaz minimum est d emp cher le d marrage du br leur ou de l arr ter s il est en fonction Si la pression minimum du gaz n est pas celle pr vue il doit tre...

Page 64: ...e Plus la temp rature est lev e plus les d perditions sont importantes et le rendement de combustion faible Si la temp rature est trop lev e il faut diminuer la quantit de gaz br l e Les bonnes temp r...

Page 65: ...s de sortie du gaz COURBES DE PRESSION DEBIT DU GAZ B P Pertes de pression mbar Pertes de pression mbar Puissance thermique Puissance thermique L gende Pi Pression d entr e t te de combustion rampe Pt...

Page 66: ...ion avec relev des taux de CO2 CO temp rature des fum es Contr le de l tanch it de l ensemble des joints EM 16 E EM 16 L E Pour acc der aux l ments princi paux il suffit de retirer le coffre comme ind...

Page 67: ...de combustion proc der comme suit D visser les vis 1 et retirer le coffre 2 fig 4 D visser les vis 3 et le pivot central 4 fig 4 Enclencher la plaque porte l ments dans sa position de service 5 fig 5...

Page 68: ...en s curit Les vannes du gaz ne s ouvrent pas Contr ler le fonctionnement des vannes Pas d tincelle entre les pointes des lectrodes Contr ler le fonctionnement du transformateur d allumage con tr ler...

Page 69: ...preferido uno de nuestros productos LAMBORGHINI CALORECLIMA es una Empresa diariamente comprometida con la b squeda de soluciones t cnicas innovadoras y capaces de satisfacer cualquier exigencia La pr...

Page 70: ...rizado por la casa fabricante utilizando exclusivamente repuestos originales No respetar todo lo mencionado con anterioridad puede comprometer la seguridad del quemador Para garan tizar la eficacia de...

Page 71: ...bilidad de la llama en la cabeza de combusti n y causar una mezcla pobre de aire combustible El quemador tiene que ser alimentado con el tipo de combustible para el que ha esta do preparado como est i...

Page 72: ...peligro si se abandonan por todas partes por tanto hay que agruparlos todos juntos y ponerlos de manera adecuada en un sitio id neo DESCRIPCI N Son quemadores de aire impulsado con mezcla de gas aire...

Page 73: ...as dimensiones corresponden al quemador con una rampa de 20 mbar instalada COMPONENTES PRINCIPALES M M Descripci n 1 Pres stato gas 2 V lvula de funcionamiento 3 Transformador de encendido 4 Brida par...

Page 74: ...a min 79 5 129 kW max 159 258 5 kW Motor 150 250 W Transformador 10 20 15 40 10 20 15 40 kV mA Potencia el ctrica absorbida m x 315 360 W Presi n gas natural 20 mbar Presi n B P 30 mbar Peso 22 33 kg...

Page 75: ...encia t rmica Potencia t rmica Rampa gas base CURVAS PRESI N CAUDAL GAS Descripci n 1 Llave de corte con garant a de estanqueidad a 1 bar y p rdida de carga 0 5 mbar 2 Junta antivibrante 3 Toma de pre...

Page 76: ...nte de la caldera Aprieten el tornillo 1 para sujetar el quemador M Las dimensiones son orientativas ya que est n influenciadas por el exceso de aire la forma de la c mara de combusti n el desarrollo...

Page 77: ...encendido y de control no tienen que tocar por ning n motivo el deflector el ca on u otras partes met licas Si las tocaran perder an su fun ci n comprometiendo el funcionamiento del quemador Es conve...

Page 78: ...ermostato caldera TR Transformador de encendido TS Termostato de seguridad VP V lvula principal de seguridad VS 2a v lvula de seguridad NOTA Hay que respetar escrupulosamente la buena norma que indica...

Page 79: ...re PGm Presostato gas m nimo TC Termostato caldera TR Transformador de encendido TS Termostato de seguridad VP V lvula principal de seguridad VS 2a v lvula de seguridad NOTA Hay que respetar escrupulo...

Page 80: ...n funci n el tran sformador T3 Es el tiempo que representa la fase de preencendido termina con la apertura de la v lvula del gas y dura 2 seg T2 Es el tiempo de seguridad dentro del cual tiene que hab...

Page 81: ...lsador transparente se desbloquea el dispositivo de mando y control Apretando m s de 3 seg la fase de diagn stico se activar luz roja con destellos r pidos en la tabla de debajo se ilustra el signific...

Page 82: ...urante la fase de primer encendido M REGULACI N DE LA CABEZA DE COMBUSTI N EM 16 E EM 16 L E Su regulaci n tiene lugar mediante el tornillo A en funci n de las indicaciones se aladas en el ndice REGUL...

Page 83: ...nipulen la regulaci n de la v lvula en el sentido de cierre hasta que la presi n en el man metro empiece a disminuir A estas alturas el caudal m x deseado est jado y controlado tanto por el estabili z...

Page 84: ...anera Quitar el cable del electrodo de control electrodo ionizador Leer el contador del gas antes de la prueba Efectuar 10 arranques del quemador que corresponden a 10 bloqueos de seguridad Vol ver a...

Page 85: ...TE PRESOSTATO DEL GAS DE M NIMA El presostato gas de m nima tiene la funci n de impedir que arranque el quemador o pararlo si est funcionando Si la presi n del gas no es la m nima prevista el presosta...

Page 86: ...bajo es el rendimiento de la combusti n Si la temperatura es demasiado elevada hay que dismi nuir la cantidad de gas quemada Unos buenos valores de temperatura son los comprendi dos entre 160 C y 220...

Page 87: ...a de carga mbar P rdida de carga mbar Potencia t rmica Potencia t rmica Descripci n Pi Presi n de entrada cabezal de combusti n rampa Pt Presi n en el cabezal de combusti n EM 26 E Quiten los electrod...

Page 88: ...el CO2 CO TEMPERATURA HUMOS Control de la estanqueidad de todas las juntas EM 16 E EM 16 L E Para acceder a los componentes principales es suficiente quitar la tapa protectora como ilustra la fig 1 El...

Page 89: ...e la siguiente manera Destornillen los tornillos 1 y quiten la tapa protectora 2 fig 4 Destornillen los tornillos 3 y el perno central 4 fig 4 Enganchen la placa portacomponen tes en la posici n de se...

Page 90: ...a no se forma la llama y luego se blo quea Las v lvulas del gas no abren Controlen el funcionamiento de las v lvulas No hay descarga entre las pun tas de los electrodos Controlen el funcionamiento del...

Page 91: ......

Page 92: ...difications qu elle jugera n cessaires l am lioration de l appareil Las ilustraciones y los datos son indicativos y no comprometen Lamborghini Caloreclima se reserva el derecho de realizar sin preavis...

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