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Lakeside ALTO Ultima, Assembly Manual

The Lakeside ALTO Ultima Assembly Manual is a comprehensive guide that ensures a hassle-free setup for your premium product. This user-friendly manual is available for free download, guaranteeing convenience and savings. Obtain your copy from manualshive.com today to effortlessly assemble your Lakeside ALTO Ultima and unlock its full potential.

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Page 

9

ALTO Access Products | 

Lakeside Industries Ltd

DOUBLE WIDTH ALTO ULTIMA

®

 TOWER TO BS EN 1004:2004

 

Using the 3T (Through The Trapdoor) assembly method

 

PLATFORM WORKING HEIGHT (m)

INTERNAL & EXTERNAL USE

INTERNAL USE ONLY

CODE

PART DESCRIPTION

2.4

2.9

3.4

3.9

4.4

4.9

5.4

5.9

6.4

6.9

7.4

7.9

8.4

8.9

9.4

9.9

10.4

10.9

11.4

11.9

12.4

2238

150mm Dia. Castor Wheel

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

2240

HD Adj. Leg (silver collar)

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

4

2066

HD 1.8m D/W Toeboard

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2001

HD 1.4m Base Frame

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2212

HD 1.4m 5 Rung Ladder Frame

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2301

Ultima

®

 1.4m 4 Rung Main Frame

1

1

1

2

1

2

2

3

2

3

3

4

3

4

4

5

4

5

2304

Ultima

® 

1.4m 4 Rung Ladder Frame

1

1

1

2

1

2

2

3

2

3

3

4

3

4

4

5

4

5

2302

Ultima

® 

1.4m 3 Rung Main Frame

1

1

1

1

1

1

1

1

1

1

2305

Ultima

®

 1.4m 3 Rung Ladder Frame

1

1

1

1

1

1

1

1

1

1

2303

Ultima

®

 1.4m 2 Rung Main Frame

1

1

1

1

1

1

1

1

1

1

1

2306

Ultima

®

 1.4m 2 Rung Ladder Frame

1

1

1

1

1

1

1

1

1

1

1

2040

HD 1.8m Brace

6

8

11

11

11

12

15

15

15

16

19

19

19

20

23

23

23

24

27

27

27

2041

HD 2.7m Brace

2

2

4

2

4

4

6

4

6

6

8

6

8

8

10

8

10

10

12

10

12

2080

HD 1.8m x 3 Rung Brace (Blue)

2

2

4

2

2

4

2

2

4

2

2

4

2

2

4

2

2043

HD 1.8m Platform

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

2201

HD 1.8m Trap Platform

1

1

2

2

2

2

3

3

3

3

4

4

4

4

5

5

5

5

6

6

6

2056

HD Small Stabiliser

4

4

4

4

4

4

4

4

4

4

4

4

4

4

2057

HD Large Stabiliser

4

4

4

4

4

4

4

TOTAL SELF WEIGHT OF TOWER (kg)

152

164

193

206

213

223

252

265

272

281

311

324

331

340

377

390

397

406

436

449

455

MAX No. WORKING LEVELS

1

1

2

2

2

2

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

BUILD METHOD

A

B

C

D

A

B

C

D

A

B

C

D

A

B

C

D

A

B

C

D

A

COMPONENT SCHEDULE

1.8m Long x 1.4m Wide (Double Width) ALTO Ultima

®

 Tower

Summary of Contents for ALTO Ultima

Page 1: ...uminium Access Tower ISSUE 2 3T Through The Trapdoor Method Assembly Guide Using 5 Rung Starter Frames Instruction Manual EN 1298 IM EN The ALTO Ultima Tower is certified to BS EN 1004 2004 Lakeside Industries Ltd www altoaccess com sales altoaccess com ...

Page 2: ...l should undertake erection dismantling or alteration organisation planning or supervision of mobile access towers In the case of any doubt sufficient relevant additional training must be given beforehand to ensure safe use For further information on the use of mobile access towers consult PASMA www pasma co uk Tel 44 0 845 230 4041 For any additional technical information or specific advice pleas...

Page 3: ...turned to the factory Lakeside Industries Limited will provide a free of charge evaluation of any damaged components Safety Check that all of the necessary components and equipment for the particular tower configuration to be built are on site undamaged and functioning correctly Damaged incorrect components must not be used Check that the surface on which the tower is to be located is capable of s...

Page 4: ...for advice on loadings Tel 44 1527 500577 or Email sales altoaccess com Fit guard rails to every platforms Fit toe boards to all working platforms Intermediate rest platforms are installed every 2m The tower is not designed to be sheeted Sheeting massively increases wind loads on the structure If sheeting is to be attached contact the manufacturer Lakeside Industries Limited for advice on loadings...

Page 5: ...ntled in accordance with the step by step instructions in the following pages corresponding to the particular tower configuration involved and having regard to the working at height regulations and Health Safety legislation Moving the Tower Before moving the tower its overall height should be reduced to 4m working platform height or less No persons tools equipment or materials shall be permitted t...

Page 6: ...brace into position when attached to a tower Brace hooks must be located either over the rung screw heads between 2 screw heads or between the frame upright and a screw head to prevent lateral movement Frames must always be assembled with the offset conical head fitting pointing inwards towards the centre of the tower Stabilisers should always be attached to the tower so as to maximise the base ar...

Page 7: ...er 100kg should seek to limit lanyard length to the shortest possible length to minimise arrest forces to below 6kn Read the separate instruction manual before using the Alto Ultima Anchor Point The use of the device contrary to the manual poses a threat to life Ensure that all users have appropriate training and certification before use Before use visually inspect the anchor point for the followi...

Page 8: ...ecified in EN 1004 2004 8m working platform height outdoors and 12m working platform height indoors or if the tower is unstable or is in danger of being unstable Standard scaffold tubes and fittings can be used with the Alto Access products Ties should be spaced at no more than 4m intervals Ties must be rigid and be secured to both frame uprights For further details regarding tying in please conta...

Page 9: ...1 2 2 3 2 3 3 4 3 4 4 5 4 5 2302 Ultima 1 4m 3 Rung Main Frame 1 1 1 1 1 1 1 1 1 1 2305 Ultima 1 4m 3 Rung Ladder Frame 1 1 1 1 1 1 1 1 1 1 2303 Ultima 1 4m 2 Rung Main Frame 1 1 1 1 1 1 1 1 1 1 1 2306 Ultima 1 4m 2 Rung Ladder Frame 1 1 1 1 1 1 1 1 1 1 1 2040 HD 1 8m Brace 6 8 11 11 11 12 15 15 15 16 19 19 19 20 23 23 23 24 27 27 27 2041 HD 2 7m Brace 2 2 4 2 4 4 6 4 6 6 8 6 8 8 10 8 10 10 12 10 ...

Page 10: ...ct 2 horizontal braces to the uprights of the first frame in the area just above the bottom rung Make sure that the braces are connected from the inside of the tower facing outwards Make sure that the frame head fittings are pointing inwards into the tower Step 3 Connect the 2nd frame to the horizontal braces in the same position that they are located on the first frames Make sure that the frame h...

Page 11: ...ontal brace on the top rung of the frames on the opposite side to the guard rails Using a spirit level ensure that the framework is completely level by adjusting the legs Twist the serrated collar above the wheel to adjust up down Step 6 Once the framework is in position and level connect 4 stabilisers to the corners Fix the shorter arm to the lowest part of the frame then connect the longer arm t...

Page 12: ...en the platform is relocated Step 7 2 Remove the lower 4 guardrails by either using the 3T method or removing them from the ground Then relocate the platform to the top rung of the first frames If a 2 4m tower is being assembled go to Step 10 Working off this new platform position install a 4 rung main frame and a 4 rung ladder frame Then clip on 2 standard diagonal braces The start position of th...

Page 13: ...rdrails installed on a 2 9m tower the plain platform is to be used here Remove the horizontal brace in the middle of the tower on the top rung of the base frames leaving the horizontal brace on the outside of the tower still installed Now install a 2nd trap platform 4 rungs above the first one Step 7 3 The platform and 4 guardrails at the base can now be removed Using the 3T method install 4 guard...

Page 14: ...al braces on The start position of the brace should be on the same rung height as the finishing position from the brace below running in the same parallel direction Step 7 2 Install a 2nd platform 4 rungs above the first platform Using the 3T method install 4 guardrails to the upper platform If a 3 4m tower is being assembled go to step 10 Proceed to Step 8 Build Method C 3 4m 5 4m 7 4m 9 4m 11 4m...

Page 15: ...om the ground Relocate the platform to the top rung of the first frames A temporary platform can be placed on the bottom rung of the tower to help do this Working off the new upper platform position install a 3 rung main frame and a 3 rung ladder frame Clip on 2 more blue diagonal braces Step 7 3 Lower the uppermost platform down 1 rung and relocate the guardrails into the correct positions using ...

Page 16: ...ngs above the previous platform Using the 3T method install 4 guardrails to the upper platform Now repeat steps 8 and 9 until the required platform working height is achieved Once the final step 9 is complete move to step 10 Step 10 Finally working from the guard railed platform install a plain platform along side the trap platform and using the 3T method relocate the inner guardrails to the outsi...

Page 17: ...ther using one operative on the top platform and one operative on the platform underneath or by disengaging the top hook then climbing down onto the platform below and disengage the 2nd hook Step 3 Next remove the 4 guardrails To remove braces or guardrails first disconnect each brace at the end furthest away from the platform trap door Then immediately take up the protected position detailed in t...

Page 18: ... fully removed the recently relocated diagonal braces can now be taken off This can be done by one operative from the platform Step 5 Now remove the final 2 frames off the top of the tower Now repeat steps 2 to 5 until the tower is dismantled or the new platform height is achieved DISMANTLING INSTRUCTIONS All Platform Working Heights ...

Page 19: ...ma 1 4m Main Frame 2304 Ultima 1 4m 4 Rung Ladder Frame 2302 Ultima 1 4m 3 4 Frame 2305 Ultima 1 4m 3 Rung Ladder Frame 2303 Ultima 1 4m 1 2 Frame 2056 HD Small Stabiliser 2057 HD Large Stabiliser 2201 1 8m Trap Platform 2043 1 8m Plain Platform 2066 1 8m D W Toeboard 2306 Ultima 1 4m 2 Rung Ladder Frame 2040 1 8m Brace 2041 2 7m Brace 2080 1 8 x 3 rung Brace blue ...

Page 20: ...cess com For further information regarding our range of access products and services please get in touch with us Lakeside Industries Ltd Unit 19 Howard Road Park Farm Industrial Estate Redditch Worcestershire B98 7SE UK t 44 0 1527 500 577 e sales altoaccess com w www altoaccess com lakesideindust lakeside industries ltd altotowers Manufacturing Member ...

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