Labkotec SET-2000 Oil/Sludge Installation And Operating Instructions Manual Download Page 13

SET-2000 (110 VAC) 

 

 

 

                                 D15349AE-1 

Installation and Operating Instructions 

 

Copyright © 2019 Labkotec Oy 

13/15 

We reserve the right for changes without notice 

 

 

Appendix 2 Cabling and electrical parameters 

When  installing  the  device,  make  sure  that  the  electrical  values  of  the  cable 
between  SET-2000  and  sensors  never  exceed  maximum  electrical 
parameters.  

The cabling between SET-2000 control unit and cable extension junction box 
must  be  executed  as  in  figures  5  and  6.  Extension  cable  should be  shielded 
paired twisted instrument cable. 

Due to non-linear characteristics of the sensor voltage, the interaction of both, 
capacitance  and  inductance,  must  be  taken  into  account.  The  table  below 
indicates the connecting values in explosion groups IIC and IIB.  

In explosion group IIA the values of the group IIB can be followed.

 

U

o

 = 14,7 V 

 

I

o

  = 55 mA      

P

o

 = 297 mW          

R

 = 404 

Ω 

The characteristics of the output voltage is trapezoidal. 

  Max. permissible value 

 Both Co and Lo 

 

Co 

Lo 

Co 

Lo 

II C 

 608nF 

 10 mH 

568nF 
458 nF 
388 nF 
328 nF 
258 nF 

0,15 mH 
0,5 mH 
1,0 mH 
2,0 mH 
5,0 mH 

II B 

3

,84μF 

30 mH 

3,5 µF 
3,1 µF 
2,4 µF 
1,9 µF 
1,6 µF 

0,15 mH 
0,5 mH 
1,0 mH 
2,0 mH 
5,0 mH 

L

o

/R

o

 =  116,5 

H/

 (IIC) and 466 

H/

 (IIB) 

Table 2. Electrical parameters 

Maximum length of the sensor cable is determined by the resistance (max. 75 
Ω) and other electrical parameters (Co, Lo and Lo/Ro) of the sensor circuit. 

Example:  Determining the maximum cable length 

 

 

 

Instrument cable with following characteristics is used: 
-  DC resistance of a twin wire at + 20°C is approx. 81 

Ω / km. 

-  Inductance is approx. 3 

μH / m. 

-  Capacitance is approx. 70 nF/km. 

 

 

Influence of resistance 

Estimate for additional resistances in the circuit is 10 

Ω.  

The max length is (75 

Ω - 10 Ω) / (81  Ω / km) = 

800 m

 

 

 

The influence of inductance and capacitance of a 800 m cable is: 

 

 

Influence of inductance 

Total inductance is 0,8 km x 3 

μH/m = 2,4 mH. The sum value of the cable and 

e.g. SET/OS2 sensor [Li = 30 

μH] is 2,43 mH. L/R ratio is thus 2,4 mH / (75 – 10) 

Ω = 37 μH/Ω, which is less than the maximum allowed value 116,5 μH/Ω. 

 

 

Influence of capacitance 

Cable capacitance is 0,8 km x 70 nF/km = 56 nF. Combined value of the cable 
and the e.g. SET/OS2 sensor [Ci = 3 nF] is 59 nF. 

 

 

 

When compared to the values in table 2, we can summarize that above values do 
not limit the use of this particular 800 m cable in explosion groups IIB or IIC. 

Feasibility of other cable types and sensors for different distances can be 
calculated accordingly. 

 

 

 

 

Summary of Contents for SET-2000 Oil/Sludge

Page 1: ...8 29 006 260 Fax 358 29 006 1260 13 8 2019 Internet www labkotec fi D15349AE 1 1 15 Copyright 2019 Labkotec Oy We reserve the right for changes without notice SET 2000 110 VAC supply voltage Level swi...

Page 2: ...in the same area and zone 5 2 1 2 Level sensors in different areas and zones 6 3 OPERATION AND SETTINGS 7 3 1 Operation 7 3 2 Altering settings 8 4 TROUBLE SHOOTING 10 5 REPAIR AND SERVICE 11 6 SAFET...

Page 3: ...sh buttons and interfaces of the device are described in figure 1 Figure 1 SET 2000 level switch features SET 2000 can be used as a controller of level sensors located in potentially explosive atmosph...

Page 4: ...r The connectors of the external conductors are isolated by separating plates The plates must not be removed The plate covering the connectors must be installed back after executing cable connections...

Page 5: ...the ground terminal Other components of the system that need to be grounded can also be connected to the same ground terminal The wire used for equipotential ground must be min 2 5 mm mechanically pr...

Page 6: ...de with separate cables Also the equipotential grounds can be separate Figure 5 Cabling with a cable junction box when sensors are located in separate areas and zones Junction boxes of types LJB2 and...

Page 7: ...nergized High level alarm The level has hit the high level sensor sensor in the medium Mains LED indicator is on Sensor 1 Alarm LED indicator is on Buzzer on after 5 sec delay Relay 1 de energizes aft...

Page 8: ...f it has been reset earlier it will return to be on When the Test push button is released The device returns without delay to the preceding status Fault alarm on When pressing Test push button The dev...

Page 9: ...iquid level is above the sensor s trigger level high level mode OPERATIONAL DELAY SETTING DELAY Switches S2 and S4 are used to set the operational delay of the device When the switch is in low positio...

Page 10: ...8 V 3 If the voltages are correct measure the sensor current one channel at a time Do as follows 3 1 Disconnect sensor s wire from sensor connector poles 11 and 13 3 2 Measure short circuit current b...

Page 11: ...eres the national requirements and relevant standards as IEC EN 60079 25 and or IEC EN 60079 14 must be taken into account If electrostatic discharges can cause hazards in the operating environment th...

Page 12: ...y outputs Two potential free relay outputs 250 V 5 A 100 VA Operational delay 5 sec or 30 sec Relays de energize at trigger point Operation mode selectable for increasing or decreasing level Electrica...

Page 13: ...1 9 F 1 6 F 0 15 mH 0 5 mH 1 0 mH 2 0 mH 5 0 mH Lo Ro 116 5 H IIC and 466 H IIB Table 2 Electrical parameters Maximum length of the sensor cable is determined by the resistance max 75 and other electr...

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