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REWINDING LABELS
• Thread the material being printed onto the ZCAT as shown in “Figure A”:
(a) Over Rod A
(b) Underneath Roller B
(c) Over and around the top of Tensioning Roller C
(d) Under and around the bottom of Roller D
(e) Tape the leading edge of the material onto the empty core that is on the QUICK-CHUCK.
(f) Loosen the Nylon Screw of Outer Guide Ring F and position the Guide Ring next to the material being rewound. Re-
tighten the Nylon Screw.
(g) Loosen the thumb-screw of Outer Guide Ring E and position the Guide Ring next to the material being rewound.
Retighten the thumb-screw.
Note: the Inner Guide Rings that are positioned against the black metal chassis of the Rewinder on Rod A, and Rollers B
and D require very little adjustment, if any, and should be aligned with the face of the Label Flange Plate.
(h) Push down the material being printed between the printer and Rod A to form a tensionless loop of material as seen
in “Figure A”.
• Plug the Power Plug at the end of the wire on the Power Supply Module into the Unit’s Power Input Jack. Plug the Power
Supply into an appropriate AC power outlet.
• Flip the Master Power Rocker Switch on the rear of the ZCAT to the “Power On” position.
• Adjust the angle of Sensor G so that it points at the desired location on the tensionless loop of material. The angle of
the sensor determines the depth of the loop. Note: The Rewinder will continue to turn as long as the eye of the sensor
can “see” the material in the tensionless loop.
• Select either the “HIGH” or “LOW” Torque Setting with the switch on the top of the unit.
• Select the desired rewind direction with the switch on the top of the unit.
• Flip the “RUN/STOP” switch to “RUN”.
• Turn the black knob of Tensioning Roller C to adjust/achieve the desired tension of the material being rewound.
• Gradually turn the Torque Adjust Knob clockwise until the desired rewind speed is achieved.
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