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Labconco XPert 3930200, User Manual

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Chapter 3: Getting Started

Product Service 1-800-522-7658

16

Figure 3-5

Concealed Bottom Connection to FilterMate With Outside Thimble Exhaust Connection

To Outside Exhaust Via Thimble Connection (6" nominal)

Airflow monitor moved
forward per Chapter 6.

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Summary of Contents for XPert 3930200

Page 1: ...12 4864021 4864022 4864030 4864031 4864032 4864041 4864042 5 3971500 3971501 3971502 3971521 3971522 3971530 3971531 3971532 3971541 3971542 3971560 3971561 3971562 3971571 3971572 5 4865010 4865011 4...

Page 2: ...p m Central Standard Time Part 3901000 Rev K ECO L610 Warranty Labconco Corporation provides a warranty to the original buyer for the repair or replacement of parts and reasonable labor as a result o...

Page 3: ...ed 7 FilterMate Portable Exhausters 8 Electrical Requirements 9 Space Requirements 9 CHAPTER 3 GETTING STARTED 10 Unpacking the Enclosure 11 Install the Enclosure on a Supporting Structure Work Surfac...

Page 4: ...Calibration 37 Digital 1000 Alternate Calibration Procedure Constant Volume Conditions 38 Replacement Latch Kits 40 CHAPTER 7 ACCESSORIZING YOUR ENCLOSURE 41 Work Surfaces 43 Guardian Digital Airflow...

Page 5: ...ials when properly installed The XPert or XVS offers many unique features to enhance safety performance and energy savings To take full advantage of them please acquaint yourself with this manual and...

Page 6: ...e or other apparatus Additionally a balance should be strategically placed in the lab to provide efficient workflow Carefully read this chapter to learn the requirements for your installation site The...

Page 7: ...mounted to the floor or fixed to the wall but not both may be appropriate The corners of a building typically have less vibration than the center The bench with the balance enclosure should not contai...

Page 8: ...Containment of harmful powders prevention of cross contamination and clean up is all enhanced when static attraction of powders is minimized The construction of the XPert Balance Enclosure avoids the...

Page 9: ...enon materials can also be classified by their surface resistivity measured in ohms per square The table below lists the surface resistivity of various classes of material Surface Resistivity Table Ma...

Page 10: ...ion Adapter 3912400 which is sold with the FilterMate Multiple FilterMate Portable Exhausters require the airflow to be properly balanced The 5 6 and 8 enclosures require two or three FilterMate Porta...

Page 11: ...s 35 16 7053501 Explosion Proof Remote Blower 115 volts 60 Hz 4 4 amps 40 18 B 1 4 hp or 1 3 hp belt drive with adjustable sheave to change RPM Corrosion resistant epoxy coated steel housing and wheel...

Page 12: ...rbon 280 None 3970002 115 Volt 60 Hz HEPA 280 Canopy to outside 3970003 115 Volt 60 Hz HEPA Carbon 220 None 3970004 115 Volt 60 Hz Carbon Carbon 220 None 3970020 230 Volt 50 Hz HEPA 280 None 3970021 2...

Page 13: ...r be connected directly to the auxiliary switched outlet on the rear of the FilterMate so the airflow monitor is ON when the blower is ON The FilterMate auxiliary switched outlet is rated for 8 amps F...

Page 14: ...ly Seal the enclosure to the work surface Arrange validation for the enclosure Depending upon which model you are installing you may need common plumbing and electrical installation tools in addition...

Page 15: ...il it is ready to be placed into its final location Move the unit by placing a flat low dolly under the shipping skid or by using a floor jack NOTE DO NOT MOVE THE ENCLOSURE BY TILTING IT ONTO A HAND...

Page 16: ...ace to the base cabinet with a structural adhesive or silicone sealant 4 Insert the supplied mounting screws in the four holes for epoxy work surfaces For stainless steel work surfaces use 10 24 x 3 8...

Page 17: ...adapters Labconco manufactures transition adapters for either top or bottom exhaust and for both 5 dia hose or 6 dia duct Review Chapter 2 for remote blower and FilterMate Portable Exhauster exhaust p...

Page 18: ...ter 3 Getting Started Product Service 1 800 522 7658 14 Figure 3 3 Front View and Side View of Concealed Bottom Connection to Outside Exhaust To Outside Exhaust Airflow monitor moved forward per Chapt...

Page 19: ...8 15 Figure 3 4 Top Connection to FilterMate Portable Exhauster Exhausted to Room Accessory Fluorescent Light Exhaust Transition Adapter Accessory Airflow Monitor 5 ID Hose included with FilterMate Fi...

Page 20: ...d Product Service 1 800 522 7658 16 Figure 3 5 Concealed Bottom Connection to FilterMate With Outside Thimble Exhaust Connection To Outside Exhaust Via Thimble Connection 6 nominal Airflow monitor mov...

Page 21: ...l See Appendix D The average face velocity is achieved by taking readings in two rows across the enclosure with the readings 6 from the ends and evenly spaced every 12 the first row is 3 down from the...

Page 22: ...ctively contain toxic noxious or other harmful materials when properly installed and operated What makes the XPert XVS Enclosure so unique is the revolutionary way it directs air into and through the...

Page 23: ...Chapter 4 High Performance Features and Safety Precautions Product Service 1 800 522 7658 19 Figure 4 1 Figure 4 1 12 13 8 10 16 7 5 9 1 14 4 3 6 2 5 Airflow monitor moved forward per Chapter 6...

Page 24: ...s In addition should the operator inadvertently block the airflow entering the airfoil air continues to pass under the air foil and through the Clean Sweep openings See Figure 4 2 2 Containment Enhanc...

Page 25: ...dilution air supply reduces stagnant pockets of air in the upper interior See Figure 4 4 4 Zoned Rear Perforated Baffle directs horizontal laminar air streams to the three zoned sections of the perfor...

Page 26: ...odern balances and other auxiliary equipment without extending outside the enclosure or resting on the lower air foil 8 Two Enclosure Heights and Depths available as standard enclosures in 22 75 or 32...

Page 27: ...ectors are reviewed in Chapters 2 and 3 and accessories displayed for order in Chapter 7 13 Accessory Guardian Airflow Monitors continuously monitor airflow An audio visual alarm alerts the user to lo...

Page 28: ...e will change the airflow pattern in the enclosure causing turbulence Do not store containers or supplies against the rear baffle as this will affect airflow Always work with your hands as far back in...

Page 29: ...ed lab coat and rubber gloves Use protective eyewear Wear a protective mask if appropriate Consult your Safety Officer for additional personal protective equipment recommendations Loading Materials an...

Page 30: ...airborne contaminants from the work area before shutting down the blower Unloading Materials and Equipment Objects in contact with contaminated material should be surface decontaminated before remova...

Page 31: ...ta at ti io on n Now that you have an understanding of how to work in the enclosure we will review the suggested maintenance schedule and the common service operations necessary to maintain your encl...

Page 32: ...roper airflow All weekly activities Annually Replace the fluorescent lamps on accessory light kit Have the enclosure validated by a qualified certification technician See Validating the Vented Enclosu...

Page 33: ...This red light is activated approximately 10 30 seconds after the low flow set point is reached Low flow set points are 10 20 fpm below normal flow 4 Mute Button If no alarm is present this button wil...

Page 34: ...e with double stick tape as shown in Figure 6 4 The airway passage between the alarm module and the enclosure is now complete 5 Locate the metal hose cover and install with double stick tape per Figur...

Page 35: ...our Enclosure Product Service 1 800 522 7658 31 Figure 6 2 Hole Plug and Mounting Screws Location Remove Large 1 19 Dia Hole Plug Install Elbow Locknut and Washer Figure 6 3 Guardian 500 Details Displ...

Page 36: ...d velocity traverse Divide the face area into equal increments One reading per square foot of face area is normally recommended for an accurate traverse Compute the average velocity for this area 6 If...

Page 37: ...Chapter 6 Maintaining Your Enclosure Product Service 1 800 522 7658 33 Figure 6 4 Guardian 500 Installation Enclosure Accessory Light Monitor Hose Cover...

Page 38: ...ccept the Guardian Digital airflow monitor system 2 First remove the large 1 19 dia gray hole plug See Figure 6 5 See Figure 6 6 only to reference internal assembly of the airflow monitor Locate the e...

Page 39: ...oduct Service 1 800 522 7658 35 Figure 6 5 Hole Plug and Mounting Screws Location Figure 6 6 Digital 1000 Airflow Monitor Details Display Digital 1000 Monitor Airflow Sensor Remove Large 1 19 Dia Hole...

Page 40: ...Chapter 6 Maintaining Your Enclosure Product Service 1 800 522 7658 36 Enclosure Accessory Light Monitor Hose Cover Figure 6 7 Digital 1000 Airflow Monitor Installation...

Page 41: ...0 fpm 50 90 fpm 100 150 fpm 80 90 fpm 100 fpm 50 110 fpm 100 170 fpm 2 Go to setup and then CAL CONFIG MENU and change the lower higher air sample difference to 20 fpm This will allow you to successfu...

Page 42: ...tion it will first be necessary to configure the airflow monitor Go to the setup and then CAL CONFIG MENU and adjust the lower higher air sample difference to 10 fpm This will allow you to successfull...

Page 43: ...xhaust volume calibration will take about 5 seconds 8 Now simulate the high calibration set point by blocking the sash opening by with cardboard for the high average speed Measure the average face vel...

Page 44: ...RM YELLOW LED 51 FPM 60 fpm Operating inflow 67 FPM 80 fpm Operating inflow 83 FPM 100 fpm Operating inflow WARNING AIR RESET 3 FPM HIGH AIR ALARM OFF LOWER AIR SAMPLE FLUCTUATIONS OFF HIGHER AIR FLUC...

Page 45: ...e ec ct to or r X XV VS S V Ve en nt ti il la at ti io on n S St ta at ti io on n There are several ways to accessorize the enclosure for your individual requirements These include the addition of acc...

Page 46: ...sorizing Your Enclosure Product Service 1 800 522 7658 42 Figure 7 1 Optional Equipment for the Enclosure Airflow monitor moved forward per Chapter 6 8 1 7 5 ID Hose 2 4 3 Airflow monitor moved forwar...

Page 47: ...6 x 26 7 x 1 3908409 Black 5 x 35 5 Epoxy 60 x 35 5 x 1 3908410 Black 6 x 35 5 Epoxy 72 x 35 5 x 1 3908411 Black 8 x 35 5 Epoxy 96 x 35 5 x 1 3975500 5 Stainless w Trough 60 x 26 7 x 0 8 3975501 5 Dee...

Page 48: ...ose Molded Polyethylene 3912403 Lower connection 6 Duct Molded Polyethylene 3981600 Dual Exhaust 8 x 6 x 6 Molded Polyethylene Use with 8 unit only to house exhaust 5 Remote Blowers Has a 1 4 hp direc...

Page 49: ...ata in Chapter 7 Catalog HP Description CFM RPM Ranges at Static Pressure in H20 Std EP 25 38 50 62 75 88 1 00 7068200 1 4 Remote Blower 115V 60 Hz 4 4 A 540 800 410 800 350 870 390 970 430 1060 70683...

Page 50: ...th balanced airflow can be used Catalog Voltage Filter Exhaust Connection Exhaust Airflow cfm 3970000 115 Volt 60 Hz HEPA None 280 3970001 115 Volt 60 Hz Carbon None 280 3970002 115 Volt 60 Hz HEPA Th...

Page 51: ...902100 9901100 30 9902200 9901200 24 9902300 9902400 9901300 9901500 18 9901400 9901600 12 48 w Self Closing Doors 9903000 36 w Self Closing Doors 9903100 30 w Self Closing Doors 9903200 24 w Self Clo...

Page 52: ...27500 8 Feet of 5 ID clear smooth bore static dissipation hose with two hose clamps Suitable in clean rooms or pharmaceutical applications 3927600 8 Feet of 6 ID black thermoplastic hose with two 6 09...

Page 53: ...control Enclosure should have average face velocity of 60 100 fpm Airflow monitor malfunction No power No lights No display Power supply is not plugged into proper voltage plug in power supply Verify...

Page 54: ...Glass Sash 2 Short 3B 1 3906101 Glass Sash 3 Short 3C 1 3906102 Glass Sash 4 Short 3D 1 3926100 Glass Sash 2 Tall 3E 1 3926101 Glass Sash 3 Tall 3F 1 3926102 Glass Sash 4 Tall 3G 1 3967203 Glass Sash...

Page 55: ...1909217 Cap Nut 10 24 SS 10A 1 3905600 Air Foil 2 10B 1 3905601 Air Foil 3 10C 1 3905602 Air Foil 4 10D 1 3969200 Air Foil 5 10E 1 3969201 Air Foil 6 10F 1 3969202 Air Foil 8 11A 1 3905300 Header 2 11...

Page 56: ...Appendix A Replacement Parts Product Service 1 800 522 7658 52 2 19 Not Shown 7 Not Shown 8 16 9 13 Not Shown 12 Not Shown 17 18 10 4 3 6 5 1 15 14...

Page 57: ...Product Service 1 800 522 7658 53 A Ap pp pe en nd di ix x B B D Di im me en ns si io on ns s...

Page 58: ...at 104 F 40 C Main supply voltage fluctuations not to exceed 10 of the nominal voltage Transient over voltages according to Installation Categories II Over voltage Categories per IEC 1010 Temporary v...

Page 59: ...ity 1 Balance is not calibrated or at least not recently All balances should be calibrated at least annually or after they have been shipped or moved around frequently If the balance has just been mov...

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