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Oval 80 and Sentinel Radiant Tube Brood Heaters

www.lbwhite.com

Owner’s Manual • Oval 80 and Sentinel

26

Troubleshooting 

Information

READ THIS ENTIRE SECTION BEFORE 
BEGINNING TO TROUBLESHOOT PROBLEMS.

The following troubleshooting guide provides 
procedures for isolating equipment problems. This 
guide is intended for use by a QUALIFIED GAS 
BROOD HEATER SERVICE PERSON. 

DO NOT 

ATTEMPT TO SERVICE THESE BROOD 
HEATERS UNLESS YOU HAVE BEEN 
PROPERLY TRAINED.

TEST EQUIPMENT REQUIRED

The following pieces of test equipment will be 
required to troubleshoot this system with minimal time 
and effort.

•  

Digital Multimeter

 - for measuring AC voltage 

and resistance.

•  

Low Pressure Gauge

 - for checking inlet and 

outlet pressures at the gas control valve against 
dataplate rating.

  Visually inspect equipment for apparent damage.

  Checki all wiring for loose connections and worn

Refer to the system operation sequence in this 
section to gain an understanding as to how the equip-
ment operates during a call for heat. Understanding 
the sequence of operation of the ignition module and 
related components is essential as it will relate di-
rectly to problem solving provided by the 

fl

 ow charts.

The ignition control module is self-diagnostic. The red 
LED on the burner box will 

fl

 ash a speci

fi

 c light pat-

tern depending upon the problem which is diagnosed. 
To effectively use the 

fl

 ow charts, you must 

fi

 rst 

identify what the problem is by the light pattern of the 
red diagnostic light.

WARNING

  This brood heater can start at any time.

  Troubleshooting this system may require 

operating the unit with line voltage present and 

gas on. Use extreme caution when working on 

the brood heater.

  Failure to follow this warning may result in 

property damage, personal injury or death.

A fl ashing light indicates a problem

The 

fl

 ash pattern will be followed by a pause and then a 

repeat of the 

fl

 ash pattern until the problem is corrected. 

Refer to the tables below to identify what page to refer 
to when troubleshooting any problems.

Problems

 Page 

ON L.E.D light is not on during a call for heat. 27 
L.E.D. diagnostic light is 

fl

 ashing:

  A. One Flash .............................................. 28 
 B. 

Two 

Flashes 

.......................................... 28 

 C. 

Three 

Flashes 

....................................... 29 

  D. Four Flashes ......................................... 29 
  E. Five Flashes .......................................... 29

Components should be replaced only after each step 
has been completed and replacement is suggested 
in the 

fl

 ow chart. Refer to the Servicing sections as 

necessary to obtain information on disassembly and 
replacement procedures of the component once the 
problem is identi

fi

 ed by the 

fl

 ow chart.

DIRECT IGNITION OPERATION SEQUENCE:
--  Line voltage is sent to ignition control and to 

transformer.

--  Transformer reduces line voltage to 24 volts which is 

sent to thermostat.

-- The thermostat calls for heat.
--  The thermostat sends 24 volts to ignition control. 
-- Ignition control module performs self safety check.  
  -- Internal components are tested.
-- Air pressure switch circuit is checked.
-- Ignition control module begins ignition trial sequence. 
--  Ignition control module sends 24 volts to air pressure 

switch.

--  Ignition control sends line voltage to motor. 
  -- Fan motor starts.
--  Air pressure switch contacts close and 24 volts are 

returned to the ignition control module.

--  Ignition control module sends high voltage to the 

igniter electrode.

  -- Igniter sparks.
--  Ignition control module sends 24 volts to the gas 

control valve.

  -- Gas control valve opens. 
-- Ignition occurs.
  --  Igniter continues to spark for 4 seconds
  -- Ignition spark is cut off. 
-- Gas valve stays open.
-- Room warms to desired temperature. 
  -- Thermostat is satis

fi

 ed.

  -- Heater shuts down.
-- Process starts again on a call for heat.

Summary of Contents for Oval 80

Page 1: ...B White www lbwhite com 411 Mason Street Onalaska WI 54650 001 608 783 5691 www lbwhite com L B White L B White 001 608 783 5691 1 9 303 880 Oval 80 Sentinel AR080 1 AT 125 23 4 kW 36 6 kW www lbwhite...

Page 2: ...Oval 80 Sentinel www lbwhite com Oval 80 Sentinel 2 4 5 5 5 6 9 10 12 12 14 15 15 15 16 17 17 18 19 19 20 21 21 22 22 23 23 26 30 31 32 33 36 36 0 610...

Page 3: ...Oval 80 Sentinel Oval 80 Sentinel 3 1 2 3 4 1 608 783 5691 L B WHITE...

Page 4: ...bwhite com Oval 80 Sentinel 4 AR080 AT125 6 1 12 2 23 4 36 6 1 7 2 63 2 27 3 54 3 36 33 6 13 5 2 74 27 4 11 0 1 74 17 4 7 0 2 49 24 9 10 0 1 0 10 0 4 0 238 30 2500 220 230 50 1 1 0 0 7 5 1 0 3 0 76 1...

Page 5: ...Oval 80 Sentinel Oval 80 Sentinel 5 L B White L B White L B White 1 2 30 5 45 7 1 52 SENTINEL OVAL 80 9 4 4 2 5 2 0 76 0 76...

Page 6: ...Oval 80 Sentinel www lbwhite com Oval 80 Sentinel 6 L B White...

Page 7: ...Oval 80 Sentinel Oval 80 Sentinel 7 1 a b 2 L B White 3 4 5 6 7 8 9...

Page 8: ...Oval 80 Sentinel www lbwhite com Oval 80 Sentinel 8 10 11 12 13 14 5 15...

Page 9: ...Oval 80 Sentinel Oval 80 Sentinel 9 3 05 L B White 3 4 1 90 L B White a b 6 1 c 3 30 5 A B C 10 8 1 2 573382 30 5...

Page 10: ...Oval 80 Sentinel www lbwhite com Oval 80 Sentinel 10 1 L B White 2 3 4 10 PVC 10 15 2 PVC 1 52 6 1 10 PVC 6 1 15 2 PVC 24861 10 PVC 10 15 2 PVC 6 6 4 5 6 7...

Page 11: ...Oval 80 Sentinel Oval 80 Sentinel 11 8 9 10 11 1 82 12 L B White 13 14 15 16...

Page 12: ...Oval 80 Sentinel www lbwhite com Oval 80 Sentinel 12 1 2 5 1 3 Sentinel Oval 80 6 7 8 1 3 05 2 a b c d e 47 5 Sentinel 88 Oval 80 59 7 80 5 6 SENTINEL 7 OVAL 80 17 18...

Page 13: ...Oval 80 Sentinel Oval 80 Sentinel 13 8 SENTINEL OVAL 80 OVAL 80 7 6 7 6 3 4 2 5 3 05 2 54...

Page 14: ...Oval 80 Sentinel www lbwhite com Oval 80 Sentinel 14 9 9 1 0 3 0 6 2 4 U 3 Sentinel 4 5 3 4 6 U...

Page 15: ...Oval 80 Sentinel Oval 80 Sentinel 15 Sentinel 10 Oval 80 T 12 1 13 2 11 10 12 13 11 3 05...

Page 16: ...Oval 80 Sentinel www lbwhite com Oval 80 Sentinel 16 53 53 14 18 W 24 A 1 14 15 2 15 3 16 16...

Page 17: ...Oval 80 Sentinel Oval 80 Sentinel 17 17 1 6 1 17 2 3 4 LED 5 LED 5 5 LED 18 6 10 LED 1 4 1 2 3 4 18...

Page 18: ...Oval 80 Sentinel www lbwhite com Oval 80 Sentinel 18 1 2 a b c 6 10 3 10 1...

Page 19: ...Oval 80 Sentinel Oval 80 Sentinel 19 1 2 3 4 5...

Page 20: ...Oval 80 Sentinel www lbwhite com Oval 80 Sentinel 20 A 1 19 2 20 Sentinel 3 B 1 3 21 Sentinel 2 3 19 21 3 20...

Page 21: ...Oval 80 Sentinel Oval 80 Sentinel 21 1 22 2 23 24 25 25 22 23 24 25...

Page 22: ...Oval 80 Sentinel www lbwhite com Oval 80 Sentinel 22 a b c d 26 e 4 26 4 27 30 24 24 24 LED 24 LED 26 28 29 27 Sentinel Oval 80 Sentinel 28 Oval 80 4 29...

Page 23: ...Oval 80 Sentinel Oval 80 Sentinel 23 30 31 L1 IND LED MV 24 PS2 24 PS1 24 W 24 FS R X C COM 4 2 9 L B White 00764 1 1 2 1 8 1 1 8 1 3 16 A 1 2 1 8 32 3 33 31 32 1 8...

Page 24: ...Oval 80 Sentinel www lbwhite com Oval 80 Sentinel 24 4 Sentinel 34 33 35 33 34 35 5 B 1 2 D 3 4 C 36 36...

Page 25: ...Oval 80 Sentinel Oval 80 Sentinel 25 D 1 2 3 4 5...

Page 26: ...Oval 80 Sentinel www lbwhite com Oval 80 Sentinel 26 LED LED 27 LED A 28 B 28 C 29 D 29 E 29 24 24 24 24 24 4...

Page 27: ...Oval 80 Sentinel Oval 80 Sentinel 27 LED LED 24 W W W 24...

Page 28: ...Oval 80 Sentinel www lbwhite com Oval 80 Sentinel 28 LED...

Page 29: ...Oval 80 Sentinel Oval 80 Sentinel 29 A B A 3 4 B 3 4 1 8 24...

Page 30: ...IGC ON L E D IW 150 30689 REV A T MV M GV PDS 8 7 L E D L E D IG 240V C 150 24V ELECTRICAL CONNECTION DIAGRAM TX ELECTRICAL LADDER DIAGRAM L1 IND PS2 PS1 W FS R X IGC MV COM MV L1 CAUTION REFER TO THE...

Page 31: ...Oval 80 Sentinel Oval 80 Sentinel 31...

Page 32: ...Oval 80 Sentinel www lbwhite com Oval 80 Sentinel 32 26 29 7 10 9 8 27 22 28 30 25 19 18 23 24 17 5 15 21 16 20 11 14 13 6 5 3 2 1 4 12...

Page 33: ...94 4 4 10 10 3 05 Sentinel 573011 Oval 80 572893 5 4 10 Sentinel 573009 3 7 6 Oval 80 572842 6 4 10 573004 3 7 6 572852 7 572870 8 U 4 572868 9 4 U 572869 10 U 572895 11 O 570002 12 572867 13 LED 5713...

Page 34: ...al 80 Sentinel www lbwhite com Oval 80 Sentinel 34 24 522076 522078 25 Sentinel 573422 Oval 80 573358 26 500 22571 27 571734 28 1 83 12 7 550 20713 29 1 2 1 2 500 25873 30 550 06553 500 24414 31 57289...

Page 35: ...Oval 80 Sentinel Oval 80 Sentinel 35...

Page 36: ...12 12 12 12 L B White L B White L B White http www lbwhite com product registration L B White 001 608 783 5691 001 608 783 5691 customerservice lbwhite com L B White 411 Mason Street Onalaska WI 5465...

Page 37: ...ultry confinement buildings Your new L B White radiant brood heater incorporates the benefits from the most experienced manufacturer of heating products using state of the art technology We at L B Whi...

Page 38: ...n 21 Air Differential Pressure Switch Tubing Pressure Orifices 21 Gas Control Valve and Burner Orifice 22 Transformer 22 Igntion Control 23 Gas Pressure Checks 23 Troubleshooting Information 26 Electr...

Page 39: ...Y DAMAGE OR LOSS FROM FIRE OR EXPLOSION ASPHYXIATION DUE TO LACK OF ADEQUATE AIR SUPPLY OR CARBON MONOXIDE POISONING ELECTRICAL SHOCK READ THIS OWNER S MANUAL BEFORE INSTALLING OR USING THIS PRODUCT O...

Page 40: ...13 5 NG MIN LPG 2 74 27 4 11 0 NG 1 74 17 4 7 0 Burner manifold pressure kPa mbar In W C LPG 2 49 24 9 10 0 NG 1 0 10 0 4 0 Ventilation air required to support combustion m hour 238 Motor characteris...

Page 41: ...r and how it functions The gas supply line installation and the repair instal lation and servicing of the brood heater requires con General Information Safe Clearance from Combustibles Temperature Sen...

Page 42: ...dealers and your local natural gas supplier utility will be more than happy to give you a scratch and sniff pamphlet Use it to become familiar with the fuel gas odor Smoking can decrease your ability...

Page 43: ...l codes as well as the manufacturer s requirements 2 All installations and applications of L B White brood heaters must meet all relevant local state and national codes Included are L P gas electrical...

Page 44: ...and may or may not incorporate a pin for the ground wire In any case the brood heater must be properly connected into a grounded electrical supply using the ground lead in the power cord Failure to us...

Page 45: ...be sealed Do not use any filters on the air inlet system The air inlet system must be kept as straight as possible No more than 1 90 bend is allowed Contact L B White Co if you have any questions rega...

Page 46: ...10 cm PVC to burner box An adapter connection for the burner box to the 15 2 cm PVC must be obtained through local source Install supports every 1 52 m to prevent inlet sagging For inlet runs up to 6...

Page 47: ...necessary replace the parts or components involved if the leak cannot be stopped Ensure all gas leaks have been identified and repaired before proceeding 10 Install a sediment trap at the gas valve in...

Page 48: ...newton meters Finish tightening bolts Sentinel Brood Heaters Finish tightening bolts to 88 newton meters Oval 80 Brood Heaters Finish tightening bolts to 59 7 80 newton meters Initial Setup FIG 5 FIG...

Page 49: ...SITION CLAMP EVENLY CLAMPS MUST BE CENTERED OVER SWAGED AND NON SWAGED ENDS OF TUBES OVAL 80 BROOD HEATERS OVAL TUBE HANGERS ROUND TUBE TO OVAL TUBE CLAMP INSTALLATION 7 6 CM ROUND CLAMP CENTERED WITH...

Page 50: ...Fig 9 and the following instructions 1 Slide the reflector through the hangers until it is about 3 m or 6 m away from the burner box 2 Attach end cap to end of this reflector Use 4 U clips Push this r...

Page 51: ...tions for gas leaks using approved gas leak detectors 1 Assemble the components together See Fig 13 This view shows general assembly of the compo nents The regulator must always be mounted so its vent...

Page 52: ...eceives 24 VAC from the thermostat or building controller A Brood heaters with Single Stage Gas Control Valve 1 Connecting series tap thermostat kit Connect power cord of brood heater to female side o...

Page 53: ...he interior of the access panel for assistance in troubleshooting 5 On a call for heat the motor will start up and run for five 5 seconds This pre purge is a safety feature and a normal operational ch...

Page 54: ...box is disconnected from the electri cal supply The burner box access panel is closed and securely latched Water spray nozzle shall not discharge within 6 feet of the burner box and its tubes The wate...

Page 55: ...in gas lines Also at this time have your gas supplier clean out the sediment trap at the inlet of the burner box of any debris that may have accumulated Regulators can wear out and function improperl...

Page 56: ...ift and pivot the igniter until it clears the burner See Fig 20 Sentinel for example DO NOT FORCE OR BEND THE IGNITER DURING IGNITER REMOVAL DO NOT FORCE OR BEND THE BURNER VANES DURING IGNITER REMOVA...

Page 57: ...l pressure switch See Figs 24 25 The air differential pressure orifices should be free of blockages If cleaning is required use pres surised air Remove respective orifice from switch See Fig 25 Hold u...

Page 58: ...C is sent through the thermostat if used or directly to the ignition con troller Once the ignition controller receives 24 VAC an ignition cycle begins The red LED will come on If the transformer is re...

Page 59: ...f the ignition control during a call for heat Gas Pressure Checks The following is a typical procedure to be fol lowed in checking gas pressures Consult the dataplate on the heater or page 4 in this m...

Page 60: ...ater B Reading Pressures 1 With the brood heater operating the pressure gauges should read the pressures specified on the dataplate 2 Do the readings at the inlet and outlet pressure gauges agree with...

Page 61: ...rom its electrical supply 3 Remove the gauges and associated hardware Install plugs in gas control valve and in connec tor Tighten all securely Close and latch panel Reconnect air inlet to burner box...

Page 62: ...r Failure to follow this warning may result in property damage personal injury or death A flashing light indicates a problem The flash pattern will be followed by a pause and then a repeat of the flas...

Page 63: ...ion control Incor rect wire size from thermostat to terminal W on ignition control Is thermostat set above room temperature Is thermostat defective Check for voltage supply into and out of thermostat...

Page 64: ...module Defective wiring or connections to motor Repair or replace wiring and connections Is burner box gasketing torn or missing Is ignition module re ceiving proper voltage Is fan loose on motor sha...

Page 65: ...crewdriver tip about 3 4 mm away from ignition control where lead was connected Start the brood heater When fan motor starts by pass the air pressure switch If spark is not observed replace the igniti...

Page 66: ...D ORANGE WN COM C X R FS W PS1 PS2 MV IND L1 WN PDS GV T L E D IGC ON L E D IW 150 30689 REV A T MV M GV PDS 8 7 L E D L E D IG 240V C 150 24V ELECTRICAL CONNECTION DIAGRAM TX ELECTRICAL LADDER DIAGRA...

Page 67: ...eed gas to burner at a specific rate Burner Tubes Conducts the heat provided by the ignition of fuel gas at the burner Differential Air Pressure Switch Safety device used to insure that proper positiv...

Page 68: ...Sentinel Radiant Tube Brood Heaters www lbwhite com Owner s Manual Oval 80 and Sentinel 32 Service Parts Identification Schematic 26 29 7 10 9 8 27 22 28 30 25 19 18 24 17 5 15 21 16 20 11 14 13 6 5...

Page 69: ...round Sentinel 573009 Clamp 3 in 7 6 cm round Oval 80 572842 6 Hanger 4 in 10 cm round tube 573004 Hanger 3 in 7 6 cm round tube 572852 7 Hanger oval tube 572870 8 U clips 4 572868 9 End cap with 4 u...

Page 70: ...ng assembly Sentinel 573422 Oval 80 573358 26 Connector w plug 500 22571 27 Power cord 571734 28 Hose 1 83 m 12 7 mm w adapter rigid x swivel 550 20713 29 Adapter 1 2 NPT x 1 2 NPS 500 25873 30 Regula...

Page 71: ...Oval 80 and Sentinel Radiant Tube Brood Heaters Owner s Manual Oval 80 and Sentinel 35 Notes...

Page 72: ...warranties including any implied warranties or merchantability or fitness for a particular purpose are expressly disclaimed In the event any implied warranty is not hereby effectively disclaimed due t...

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