background image

Motor runs,

Igniter does

not spark.

R

eplace

ignit

or

.

No

Check f

or pr

oper v

oltage

fr

om contr

ol module t

o

ignition transf

ormer

. Check

all wiring connections. If

contr

ol boar

d is no

t

sending v

oltage t

o ignition

transf

ormer

, replace

ignition contr

ol module.

Has 

ignit

or assembly

been cleaned?

No

Ye

s

Is ignition

transf

ormer

receiving pr

oper

v

oltage fr

om contr

ol

module?

Ye

s

Ye

s

Is heat

er

recie

ving pr

oper

v

oltage ?

Det

ermine electrical

req

uirements of heat

er

.

Ensure it matches po

w

er

supply

.  Check wiring of po

w

er

supply t

o heat

er

.  

No

Is 

ignition

transf

ormer

sending out high

v

oltage?

Check bo

th ignition ltransf

ormer leads

for continuity

.  If leads are

good,det

ermine if ignition transf

ormer

is sending high v

oltage.:

-- Disconnect solenoid v

alv

e wiring.

-- R

emo

v

e ignition leads fr

om ignit

or

--Hold a scre

wdriv

er tip  about 1/8 in.

fr

om ends of bo

th leads.

-- T

urn heat

er on.

-- Spark should be seen fr

om bo

th

leads. If none, replace ignition

transf

ormer

.

No

Ensure leads are

connect

ed at ignition

transf

ormer and

ignf

it

or

.

No

Are ignition

transf

ormer leads

securely connect

ed?

Is 

ignit

or insulat

or

crack

ed?

Ye

s

No

Clean the ignit

or

electr

odes. Use emer

y

clo

th.

Ye

s

Ye

s

Problem

Check the ignit

or

gap. R

ef

er t

o

ignit

or gapping

instructions in this

manual.

Motor runs,

igniter  sparks,

heater does not

light, or lights

and goes out

Ensure f

ittings are

positioned accor

ding t

o

illustrations in manual.

No

Are air tube

fittings pr

operly

positioned?

Check tubes and

fittings. If necessar

y

remo

v

e and blo

w out

with air

.

No

Are air pressure tubes

and f

ittings clean?

V

erify tubes are secure and pr

operly

connect

ed.

No

Are air pressure

switch tubes securely

connect

ed t

o pr

oper

por

ts at air pressure

switch?

Ye

s

If fuel ignit

es but

burner goes out,

check pho

tocell.

R

eplace if

def

ectiv

e.

20

Ye

s

Ye

s

Check f

or contiuity or

jum

per the switch. if

switch is open or heat

er

ignit

es af

ter b

ypassing

the switch,replace switch 

No

Is high limit heat

switch closed ?

Motor shuts off 

immediately after call

for heat is satisfied

Ensure good electrical

connections. If good,

replace v

alv

e.

No

Does solenoid

v

alv

e open?

Ye

s

Ye

s

Check f

or pr

oper pressure.

Ensure mo

tor is operating

pr

operly

. Check  condition of

coupling betw

een pum

p and

mo

tor

.  If mo

tor and coupling

are good, and pum

p pressure

canno

t be set, replace pum

p.

No

Has pum

p

pressure been

check

ed?

R

econnect heat

er t

o

its po

w

er supply and

reset the heat

er

No

Is heat

er

connect

ed t

o its

po

w

er supply?

Ye

s

Check tubes and

fittings. If necessar

y

remo

v

e and blo

w out

with air

.

Def

ectiv

e

ignition contr

ol.

R

eplace contr

ol.

Ye

s

Star

t  the heat

er

. Check

continuity acr

oss switch

terminals. If contacts are open,

jum

per the switch.  If heat

er

ignit

es, the switch is def

ectiv

e.

No

Are air pressure

switch contacts

closed?

Ye

s

Securely attach the

case at f

an end t

o

heat

er

.

No

Is upper case at f

an

end securely f

ast

ened

to heat

er?

Ye

s

Summary of Contents for CP300CKI

Page 1: ...00 345 7200 Owner s Manual and Instructions Director Construction Heater 150 28136 MODELS OUTPUT Btuh FUEL CP300CKI 258 700 This heater has been tested and evaluated by C S A International in accordan...

Page 2: ......

Page 3: ...n of this heater in a home or recreational vehicle may result in a fire or explosion Fire or explosions can cause property damage or loss of life FOR YOUR SAFETY Do not store or use gasoline or other...

Page 4: ...r the L B White Co Inc for assistance or if you have any questions about the use of the equipment or its application The L B White Co Inc has a policy of continuous product improvement It reserves the...

Page 5: ...R 297 352 Minimum Ambient Temperature in Which Heater May Be Used Duct Diameter and Maximum Length Using 1 way Adapter 16 in x 75 ft Using 2 way Adapter 2 12 in x 35 ft SPECIFICATIONS Model Net Weight...

Page 6: ...er function upon heater installation when relocating and after servicing 9 This heater should be inspected for proper operation by a qualified service person before each use not less than once per shi...

Page 7: ...ustible materials when the heater is used 11 Eventually like all electrical mechanical devices the thermostat can fail Thermostat failure may result in an underheating condition The thermostat should...

Page 8: ...cks outlet diameter E Minimal 3 ft 1 Anti wind device provided with the heater 2 Horizontal crossing with minimal upside angle pitch of 5 3 Chimney 8 in x 8 in of minimal inside measure 4 Chimney anti...

Page 9: ...ignitor sends voltage to the spark plug The spark plug ignites the fuel and air mixture THE FLAME OUT CONTROL SYSTEM This system causes the heater to shut down if the flame goes out It also allows th...

Page 10: ...t socket on control panel and remove cover from thermostat socket See Fig 5a b Connect thermostat plug to socket Lock plug to socket using latch See Fig 5b FIG 5 a FIG 5 b CONNECTING THERMOSTAT Access...

Page 11: ...to ON The heater will start when thermostat is set above surrounding air temperature 6 When in normal operation the Ignition control reset button with lamp emits a GREEN light 7 When the unit is start...

Page 12: ...set Instructions 14 11 1 Check all wiring associated terminals and electrical components within the heater for corrosion frayed or cut insulation tight connections etc Repair or replace as necessary 2...

Page 13: ...ng using compressed air or a soft brush or dry rag on its case and internal components At this time dust off the motor case to prevent the motor from over heating b At least once a year give the heate...

Page 14: ...electrical leads for the respective component 7 For reassembly reverse the respective service procedure Ensure fuel connections are tightened securely 8 After servicing start the heater to ensure prop...

Page 15: ...10 Checking Pressure 1 Remove pressure gauge plug from fuel pump port as shown in Fig 11 located in the upper right hand corner of the pump Use a 4 mm allen wrench 2 Install a pressure gauge that has...

Page 16: ...aft flat before tightening FIG 15 FIG 16 1 25 Set the air adjustment collar at the burner to compensate for change in altitude The heater is set from the factory to operate at 1 000 ft above sea level...

Page 17: ...nywhere from 50 to 60 k ohm Shine a bright light flash light at the photocell lens Resistance should drop to anywhere from 2 4 k ohm If no change in resistance the photo cell is defective and should b...

Page 18: ...t the top of the fuel filter housing 2 Remove filter from housing bowl and clean as necessary with fresh fuel Replace filter if necessary 3 Ensure filter gasket and bowl o ring are in good condition a...

Page 19: ...uence to determine cause of failure Problems Page Motor does not run heater does not light 19 Motor runs heater ignites emits smoke 19 Motor runs igniter does not spark 20 Motor runs ignitor sparks he...

Page 20: ...Yes Determine electrical requirements of heater Ensure it matches power supply Check wiring of power supply to heater Motor runs heater ignites but emits smoke Yes Are air inlet and outlet free of blo...

Page 21: ...ittings are positioned according to illustrations in manual No Are air tube fittings properly positioned Check tubes and fittings If necessary remove and blow out with air No Are air pressure tubes an...

Page 22: ...Electrical Connection 21 AUTO RESET LIMIT SWITCH NEUTRAL...

Page 23: ...tem and monitors safe operation of the heater The device also incorporates a reset which must be pushed to restart the heater if ignition fails Ignition Transformer Receives 120 volts from the ignitio...

Page 24: ...56 60 57 61 63 62 31 B 46 45 43 44 42 41 40 53 52 51 49 50 47 72 A 76 64 65 66 14 68 67 61 28 27 26 25 29 30 24 73 74 33 21 20 16 18 23 17 18 17 12 11 75 78 77 78 74 10 39 9 8 A 32 31 22 38 B 7 37 36...

Page 25: ...rd bracket 572404 23 Fuel tank with cap 572384 24 Fuel cap standard 572386 with fuel gauge 572647 25 Axle with supports 572385 26 Support axle 572642 27 Wheel wtih spring washer 572383 28 Spring washe...

Page 26: ...Fuel line 572355 62 Photocell 572623 63 Holder photocell 572624 64 Pump 572625 65 Solenoid spool 572626 66 Solenoid valve 572627 67 Hose Fitting 572355 68 Coupling 572356 69 Heated fuel filter assembl...

Page 27: ...the end user Warranty is automatic if a component is found defective within 12 months of the date code marked on the part If the defect occurs more than 12 months later than the date code but within...

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