Kyosho GIGA CRUSHER DF Instruction Manual Download Page 23

Page: 23 / 47

Engine

Gear Cover

No.2,

No.SF

No.1,
No.B

Part bags used.

Insert a sheet of
paper before
installing.

3x10mm

3x12mm

3mm

1.5mm

3x12mm

3mm

1.5mm

3x12mm

3 x 10mm
TP Screw

3 x 12mm
Screw

< >

For Left Side

< >

For Right Side

Assembly of Dual Force

For Left
Side

Marking position

Align the markings on the
Clutch Bells in a straight
line as per the diagram
and adjust backlash.

For Right
Side

For Single Force, continue
assembly from Page 27..

Assemble in the specified order.

Pay close attention here!

Important

エンジン

ギヤカバー

使用する袋詰。

紙

枚分のすきま

をあける。

ビス

< >

左側用

< >

右側用

デュアルフォースの組み立て

シングルフォースの場合は
27ページから組み立てを
行ってください。

左側用

右側用

クラッチベルのマーキング
位置が図のように一直線上
に並ぶようにしてバックラ
ッシュの調整をする。

マーキング位置

番号の順に組立てる。

又は

注意して組立てる所。

重要

Summary of Contents for GIGA CRUSHER DF

Page 1: ...time builders should seek the advice of experienced modelers before beginning assembly and if they do not fully understand any part of the construction Assemble this kit only in places out of childre...

Page 2: ...2004 KYOSHO CORPORATION 243 0034 153 046 229 4115 10 00 18 00 61920407 1 PRINTED IN JAPAN...

Page 3: ...n the brand of servos some servo leads may be too short In this case please use extension leads supplied by the servo s manufacturer The Giga Crusher requires servo leads of the following lengths Stee...

Page 4: ...m 3 CAUTION Handle tools carefully Receiver 4 3 Switch Servo 7 ON OFF 9 Battery 1 1 2 11 2 11 Transmitter 5 5 ON OFF ON OFF 10 6 10 6 8 8 1 2 3 4 5 6 7 8 9 10 11 3 1 2 3 4 5 6 7 8 9 10 11 START FINISH...

Page 5: ...rs For purchasing spare parts find the key no of the part needed in the spare part list and refer to the left column to look up the corresponding order no Symbols used throughout the instruction manua...

Page 6: ...Correct Wrong This kit contains screws and hardware in different metric sizes and shapes Before using them check the screws on the true to scale diagrams on the left side in each assembly step Some sc...

Page 7: ...6 No 3 No 2 No 1 ARRANGEMENT OF PLASTIC PARTS ON RUNNERS 1 89 120 89 41 93 1 2 79 79 119 66 46 79 79 118 50 117 47 54 55 48 49 65 6 5 40 1...

Page 8: ...L R No 4 No 7 No 10 7 ARRANGEMENT OF PLASTIC PARTS ON RUNNERS 2 No 9 No 8 9 10 82 82 76 76 80 80 77 77 107 108 111 109 111 123 110 112 94 94 62 62 42 68 45 206 96 116 84 87 87 85 86 86 121 2...

Page 9: ...x 12mm Screw No 1 No 5 No 7 No A No SF DF No 1 No 5 No 7 No A No SF DF Assembled Note the angle 4x10mm 4x10mm 4x10mm 4x10mm 4x10mm 4x10mm 4x10mm 4x10mm 4x12mm 4x12mm Assembled Part bags used 2 1 1 2...

Page 10: ...Screw Pin 2 8 4 x 80mm Suspension Shaft 2 7 3 x 49mm Screw Pin 2 8 4 x 80mm Suspension Shaft 6 5 7 8 8 7 5 6 Note the direction Note the direction Pay close attention here For Front 6 5 7 8 8 7 5 6 No...

Page 11: ...in x2 x2 x2 Assemble as many times as specified 4x12mm 4x12mm 4x12mm 4x12mm 18 17 15 13 16 12 13 14 18 16 17 15 13 11 13 14 19 10 9 19 19 19 21 21 20 20 22 22 Temporarily tighten Assemble in the speci...

Page 12: ...lar 31 6 x 10mm Metal Bushing 2 4 3mm Flanged Nut 2 27 Tapered Collar 4 5 8mm Ball 25 x2 approx 70mm x2 Assemble as many times as specified True to scale diagram 32 34 25 24 23 25 24 3x16mm 3mm 3mm 3m...

Page 13: ...mm Screw 3 x 14mm F H Screw 35 35 27 27 27 27 38 37 36 37 38 3x14mm 3x14mm 4x15mm 3x14mm 3x14mm 3x16mm 2 3 x 14mm F H Screw 3 x 16mm F H Screw 37 6 8mm Ball End 6 8mm Ball 38 2 36 4 x 107mm Rod x2 x2...

Page 14: ...t 2 44 2 x 8mm Pin 2 4 x 7 x 2 5mm Plastic Collar 42 41 44 45 48 46 46 50 51 47 52 52 49 53 42 44 45 43 42 40 39 40 3x10mm 4x10mm 3x10mm 4x10mm 4x10mm 3x8mm 3x8mm 3x8mm 3x8mm 3x8mm 3x8mm 4x10mm 2mm 2m...

Page 15: ...62 61 59 58 62 62 60 57 54 59 56 3x3mm 3x3mm 3x3mm 3x3mm 3x3mm 3x10mm 3x10mm 3x10mm 55mm 125mm 3x10mm 2x8mm 2x8mm 2x8mm Cut servo horns as required Cut servo horns as required This assembly is not use...

Page 16: ...parately True to scale diagram 8 3 x 10mm TP Screw This servo is not installed if using a 2 channel radio Cords as per diagram Pass through Throttle Lever first x2 approx 18mm 25 24 64 25 24 Steering...

Page 17: ...67 67 66 67 67 3x12mm 3x12mm E3 3x3mm Assemble in the specified order Use Nylon Strap Small to keep cords away from moving parts Connect as per radio instruction manual 53 Nylon Strap 53 Antenna Rece...

Page 18: ...Screw 4 4 x 15mm TP Screw 6 4 x 15mm TP Screw 3 x 14mm F H Screw 1 3mm Flanged Nut 1 27 Tapered Collar 69 69 20 27 70 4x20mm 4x15mm 4x15mm 4x15mm 4x15mm 4x15mm 4x15mm 3x14mm 3mm For Front For Rear Pay...

Page 19: ...Stopper Leave about a 1mm gap in the linkage by adjusting the position of the 2mm Stopper and Brake Adjuster Check the position of the Shift Rod If not correct adjust the position of the 2mm Stopper N...

Page 20: ...nch to avoid scratching the shock shaft O ring M No 8 8 76 Shock End 8 40mm 3 x 12mm Screw x2 Assemble as many times as specified 24 Shock No 8 Put the oil Keep expanded Surplus oil comes out Tighten...

Page 21: ...Compress the spring and install 80 81 79 83 82 82 x2 Assemble as many times as specified 3x15mm 3x15mm 3x15mm 3x15mm 3x15mm 3x15mm 3x15mm 3x15mm 3 x 15mm TP Screw 27 Bumper No 4 No B 85 86 86 84 3x15...

Page 22: ...mm 3mm 3x12mm 3x10mm TP 3x10mm TP 3x15mm TP 3x15mm TP 3x10mm TP 3x15mm TP 3x10mm TP 3x15mm TP 4x15mm 4x15mm 4x15mm 4x15mm 3x15mm 3x15mm 2 3mm Flanged Nut 8 3 x 10mm TP Screw 3 x 15mm TP Screw 3 x 12mm...

Page 23: ...1 5mm 3x12mm 3x12mm 2 3 x 10mm TP Screw 16 3 x 12mm Screw For Left Side For Right Side Assembly of Dual Force For Left Side Marking position Align the markings on the Clutch Bells in a straight line a...

Page 24: ...3mm 3x3mm 3x3mm 2x15mm approx 104mm approx 44mm 50mm 110mm True to scale diagram Use this hole 1 2 x 15mm Screw 4 3 x 3mm Set Screw 4 59 2mm Stopper 1 2mm Nylon Nut 2 57 Rod High Throttle Neutral Brak...

Page 25: ...2 6x10mm 4x10mm 4x10mm 63 Cut the fuel tube to a length of 280mm 63 Cut the fuel tube to a length of 280mm 63 Cut the fuel tube to 190mm Insert into the muffler when stopping the engine x2 x2 Assemble...

Page 26: ...25 36 Muffler 37 Fuel Tube Attach in same direction as shown Pass Fuel Tubes through as shown 63 Fuel Tube 63 Fuel Tube 63 Fuel Tube 63 Fuel Tube...

Page 27: ...7 108 109 114 112 111 3x8mm 3x8mm 3x20mm 3x20mm 67 116 116 119 118 118 119 117 67 67 117 87 106 2x8mm 2x8mm 2x8mm 2x8mm 4x6mm 4x6mm 4x20mm 4x20mm 2 x 8mm Screw 4 x 6mm Screw 4 x 20mm Screw Fix it to t...

Page 28: ...ear Cover No 2 No SF No 1 No B Part bags used Insert a sheet of paper before installing 93 120 3x10mm 91 92 3x12mm 3x12mm 1 5mm 3mm 3x12mm 3x12mm 2 3 x 10mm TP Screw 8 3 x 12mm Screw Assembly for Sing...

Page 29: ...stall when idling 57 94 59 59 62 2x10mm 3x3mm 3x3mm 2mm True to scale diagram Use this hole 2 3 x 3mm Set Screw 2 59 2mm Stopper 1 2mm Nylon Nut 1 57 Rod High Throttle Neutral Brake approx 1mm 2mm St...

Page 30: ...el tube to a length of 210mm Cut off excess 35 Muffler No 9 No 11 Apply instant glue CA glue super glue 105 97 206 103 104 98 99 100 102 2 6x10mm 2 6x10mm 63 Cut the fuel tube to 210mm Insert into the...

Page 31: ...30 36 Muffler 37 Fuel Tube Attach in same direction as shown Pass Fuel Tube through as shown Pass underneath the muffler 63 Fuel Tube 63 Fuel Tube...

Page 32: ...art bags used 3 3 x 20mm TP Screw 3 x 8mm TP Screw 67 116 116 119 118 118 119 117 67 67 117 106 2x8mm 2x8mm 2x8mm 2x8mm 4x6mm 4x6mm 4x20mm 4x20mm Fix to carburetor with nylon strap Cut off excess 113...

Page 33: ...and 2 wheels for the right side Apply rubber cement and install in tires Insert 2 into each wheel Left Right 128 128 x2 Assemble as many times as specified Apply instant glue CA glue super glue Pay c...

Page 34: ...osho s spray colors After painting remove the protective film from the body shell Before painting use a neutral detergent to remove any oil residues and dirt Mask the windows from the inside 1 4 2 Ref...

Page 35: ...er The decal numbers between brackets are only for the opposite side Refer package for applying decals which with out number Slightly bend the body pins as shown in the diagram for easier removal 45 B...

Page 36: ...eck the condition of the transmitter and receiver batteries If batteries are drained or weak be sure to replace with new ones Before starting the engine check the brake is working and responding prope...

Page 37: ...rd gear Slide back the 3 speed shaft and secure the 6mm cup joint at its original position Slide the first and second spur gears forward Adjust the shift timing by installing a set screw on a clutch b...

Page 38: ...orphamologist Do NOT put fingers or any objects inside rotating and moving parts Rotating moving at high speed you may be seriously injured ONLY use glow fuel for radio control models Because the use...

Page 39: ...8 65 W0141V 27 GG031 64 LA43 24 LA43 24 W0201 25 W0141V 27 GG033 56 W0151 59 W0201 25 GG035 60 GG035 62 W0151 59 92213 63 GG035 62 W0151 59 GG008 54 GG035 58 W0151 59 W0151 59 GG035 61 GG035 62 GG035...

Page 40: ...65 W0141V 27 GG031 64 LA43 24 LA43 24 W0201 25 W0141V 27 GG033 56 W0151 59 W0201 25 GG035 60 GG035 62 W0151 59 92213 63 GG035 62 W0151 59 GG008 54 GG035 58 W0151 59 W0151 59 GG035 61 GG035 62 GG035 61...

Page 41: ...IF101 132 BRG005 13 IF103 140 IF39 135 ORG06 134 IF102 136 BS107 137 IF102 138 IF102 139 IF39 135 ORG06 134 MA050 142 IF101 133 IF101 132 GG002 132 BRG005 13 IF102 136 IF102 138 IF102 139 IF103 141 F...

Page 42: ...173 GG001 11 174 GG001 05 175 GG001 04 176 GG001 05 168 FM185 145 BRG005 13 BRG004 179 GG001 02 177 BRG004 IF53 194 GG021 BRG006 164 165 GG001 01 188 GG001 02 186 GG001 09 185 GG001 06 184 GG001 07 1...

Page 43: ...63 MA007 151 MA007 148 MA006 153 GG030 166 GTW20 2 157 MA006 154 MA006 155 MA007 150 MA007 149 BRG006 165 GG030 166 MA008 156 MA008 161 BRG014 162 GG030 146 MA007 147 MA006 152 GTW20 2 156 GTW20 2 156...

Page 44: ...Box Roll Bar Receiver Box Bumper Muffler Manifold Chamber Main Chassis Sub Chassis Engine Mount Shock Stay Suspension Plate Steering Plate Under Guard Suspension Pin Set 6mm 6mm Cup Joint 68mm 1 Swing...

Page 45: ...per 2mm 1995 MA061 Shock Set 315 MA062 Shock Pivot 473 W0141V 3x6mm 3x6mm Tapered Washer 735 W0202 6 8mm 6 8mm Ball 5 8mm 5 8mm Ball 130 x 6 114 x 4 420 92846 7 8mm 7 8mm Ball 83 x 10 38 x 10 25 x 10...

Page 46: ...licone Tube Red Color Silicone Tube Smoke Grey Fuel Filter Air Cleaner Oil Special Taper Reamer BP BP Fuel Peak Power BP Glow Fuel Muffler Joint Pipe Locking Jig Wrench LSD TCD Gear Oil Loctite medium...

Page 47: ...p Screw Round Head Screw Nut 210 210 210 210 210 158 210 210 210 210 210 210 210 210 210 210 1132 Round Head Self Tapping Screw 1133 1134 1135 1136 1137 2x4 2x6 2x8 2x10 5 each 5 each 5 each 5 each 5...

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Kyosho GIGA CRUSHER DF, Instruction Manual

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