KYMCO Mini S ForU Operating Instructions Manual Download Page 57

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Troubleshooting

battery

pack

Batteries

Fault

Cause

Remedy

Main fuses blow frequently

Batteries defective

Motor defective

Fault in control

Visit your dealer

unit

Short-circuit in
electrical
equipment

Battery charge display moves
rapidly to discharged during
journey

Motor jerks during driving

Batteries

Charge the batteries

discharged

(chapter 10)

Batteries defective

Motor defective

Visit your dealer

Batteries do not charge

Defective fuse in
power supply to

Visit your dealer

tiller head

Defective fuse in

Visit your dealer

Front unit

Plug in front unit

connector not

connector

plugged

(chapter 13)

Battery charger
defective

Visit your dealer

completely
discharged

Summary of Contents for Mini S ForU

Page 1: ...OPERATING MANUAL Mini S ForU...

Page 2: ......

Page 3: ...ooter This Operating Manual assumes that the suitability of the user for scooter usage has been discussed with a doctor therapist and or dealer before operation The operating manual will help you get...

Page 4: ...at height 19 Adjusting the seat position 21 6 2 1 6 2 2 6 2 3 Adjusting the distance seat 22 Adjusting the armrest width 22 Adjusting the armrest height 22 6 3 Adjusting the tiller angle 23 7 0 Inform...

Page 5: ...r functioning principle 42 12 2 The Batteries 42 12 2 1 What are batteries for cyclic use 43 12 2 2 When do the batteries achieve their maximum performance 43 12 2 3 How do I make sure the batteries a...

Page 6: ...Troubleshooting 55 16 1 Before troubleshooting 55 16 2 Troubleshooting 56 16 3 Operation indicator blink codes 58 16 3 1 Blink list 58 Repairs 59 17 1 Information about safety at work 59 17 2 Tools 59...

Page 7: ...Contents 20 0 19 2 Torque for fixing screws 69 19 3 Disposing of the scooter 69 Warranty information 70 Work shop use only 71 7...

Page 8: ...rease the mobility of persons who are both physically and mentally capable of assessing any driving situations correctly and reacting correspondingly to them at any time The MINI S models are classifi...

Page 9: ...or alcohol Only use the scooter for its correct intended use Only use the scooter when it is in perfect working order If any breakdowns occur stop using the scooter immediately and secure it against...

Page 10: ...nly drive up or down inclines when the backrest has been adjusted to vertical Don t drive too close to open waterways Tipping hazard Do not carry out any seat adjustments while driving Only drive over...

Page 11: ...nsport and maintenance work Always carry out any work to be done with great care Always try to get help from a second person especially when stowing parts for transport Only carry out any work describ...

Page 12: ...ur skin wash the affected area immediately with plenty of water and contact a doctor If acid should come in contact with your eyes rinse them out immediately with lots of water and visit a doctor Alwa...

Page 13: ...e with the list below the delivery condition using the inspection plan chapter14 2 If any faults are apparent or components are missing please contact your supplier or dealer The following items are i...

Page 14: ...s Shopping basket Battery case Steering wheel 4 2 The dashboard displays and controls 14 Tiller Keyswitch ON OFF switch Speed contoller Handle Handle Drive lever reverse Horn button Battery charge dis...

Page 15: ...knowledge of operation It is imperative that you follow the instructions given in the main manual 5 1 Driving the scooter NOTE Before starting driving adjust the seat height the backrest and the armre...

Page 16: ...ving speed approx 4 mph 7 Driving Operate the drive lever slowly until the required speed has been reached The drive lever position controls the speed variably right up to maximum driving speed 1 Stan...

Page 17: ...Brief instructions 5 2 Transporting the scooter Dismantling the scooter stages 1 to 4 2 Removing the battery case 1 Remove the seat 3 Fold the tiller down 17...

Page 18: ...Brief instructions Reassembling the ForU Stages 4 to 1 The ForU dismantled 1 Chassis 2 Drive unit 3 Battery case 4 Seat unit 18 4 Remove the chassis...

Page 19: ...TE The seat must be removed from the scooter in order to adjust the seat height You should try to get help from a second person if possible or contact your dealer Removing the seat Removing the seat T...

Page 20: ...out as far as the required height until the correct hole 1 5 appears in the seat tube hole 7 Push the clamping bolts 8 into the seat tube from the front h holes In order to avoid danger when driving P...

Page 21: ...rotational adjustment by turning the seat a little one way then the other Inserting the seat NOTE If after inserting the seat it is not possible to turn the seat or to pull the seatlock the seat is no...

Page 22: ...ocks Moving the seat Accident hazard due to non engaged seat Ensure that the seat is properly engaged after adjustment Rotate the seat slightly until the seat locks Adjusting the armrest width 6 2 2 A...

Page 23: ...er forwards or backwards into the required position 2 Tighten the locking knob Ensure that the tiller is engaged properly by moving slightly forwards and backwards Accident hazard due to non engaged t...

Page 24: ...formation should help you to drive safely through traffic always match your speed to the driving situation in which you find yourself always reduce the speed when you are driving through unclear areas...

Page 25: ...ping safety if you adjust the seat in a more forward position you lean your upper body slightly forwards see sketch Increased tipping safety If the payload is less than 80kg It may run 130 m at 8 incl...

Page 26: ...es don t try to drive over obstacles which are too high example kerbstones remedy always climb up kerbstones at lowered entry areas such as driveways Do NOT try to climb an obstacle when on an incline...

Page 27: ...oach the kerb at a right angle Stop in front of the kerb Stop approximately 0 5 Meter 19 inches in front of the kerb Adjust the speed controller Adjust the speed controller to maximum speed Press the...

Page 28: ...down for a few minutes Switch the scooter on again and reverse away from the obstacle such as kerbstone and then try again at a lower point be careful turning the scooter around on inclines and always...

Page 29: ...icle is under heavier loading for example heavy acceleration driving up hills the pointer can sometimes go to the red area of the display This is not critical and does not indicate the actual charging...

Page 30: ...ary luggage drive at an even speed do not accelerate or brake unnecessarily The driving range will be decreased if you drive with headlights drive in cold weather drive in hilly regions NOTE please se...

Page 31: ...d remove the key Tilt the steering column forwards see chapt 6 3 When getting in and out ensure that your clothing does not get caught on the drive lever Turning the seat getting on After you have got...

Page 32: ...32 Driving NOTE If you feel you are safe enough you can of course get onto the scooter without turning the seat round You can lift up the armrest on the side where you are standing and then get on...

Page 33: ...y of tipping is increased Before turning the seat always ensure that the scooter is on an even and solid surface 8 3 Switching on The switch 1 is located on the dashboard Insert the key into the switc...

Page 34: ...the controller to adjust the speed to suit local conditions Select a lower speed if you are driving through narrow gaps on inclines or through crowds 8 5 Before driving Checks before driving Are the...

Page 35: ...forwards driving in reverse The drive lever position controls the speed variably right up to maximum driving speed Standstill brake engaged Standstill brake engaged Forwards Reverse 8 7 Using the moto...

Page 36: ...ld the button down Using the horn 8 9 Switching off parking Turn the key to the left to switch off Always turn off using the key switch if you want to get on or off intend to stop for long periods Alw...

Page 37: ...r as far as the stop limit position NOTES Always switch off to push If a pre set speed is exceeded while you are pushing the drive motor will switch on automatically and brake the scooter Risk of acci...

Page 38: ...teries The battery charger has an automatic switch off device which prevents overcharging the batteries Do not leave the battery charger connected to the scooter for more than 24 hours The batteries c...

Page 39: ...rve the sequence for connecting and disconnecting the batterycharger Connecting the battery charger The jack socket 3 for connecting the battery charger is located on the tiller 1 Connect the battery...

Page 40: ...upwards out of the chassis Connecting the battery charger It is imperative that you observe the sequence for connecting and disconnecting the batterycharger The jack socket 2 for connecting the batter...

Page 41: ...lour a Red Meaning battery charger on Orange charging in progress Green charging complete Removing the mains plug 11 2 After charging 1 Switch off and remove the battery charger plug from the mains so...

Page 42: ...completely charged no charging current Since no charging current is flowing when the batteries are full the batteries cannot be overcharged 12 2 The Batteries The entire power supply is taken over by...

Page 43: ...s their internal chemical equilibrium achieved so that they can produce maximum performance and service life 12 2 3 How do I make sure the batteries achieve their best service life Always charge your...

Page 44: ...and consists of the following main components the battery case 3 the drive motor with rear axle 4 Drive unit 12 6 The working principle The drive consists of the drive motor the gearbox and the rear...

Page 45: ...itch off The auto switch off automatically switches the scooter off after 20 minutes at a stand still This protects the batteries from being discharged if the scooter was inadvertently not switched of...

Page 46: ...y possible claims Advice and policies are available from insurance companies or alternatively ask your scooter supplier for details 12 12 Approval for road traffic use Mini S ForU models are not defin...

Page 47: ...o persons are permitted to sit on the scooter during loading No persons are permitted to sit on the scooter during transport Drive or push the scooter up a ramp into the vehicle Switch the engaging le...

Page 48: ...the seat 13 3 1 Working step summary 1 Remove the seat unit 2 Remove the battery case 3 Fold the tiller down 4 Disengage rear drive unit from the chassis 13 3 2 Removing the seat Tilt the seat backres...

Page 49: ...the required position 2 Tighten the locking knob Ensure that the tiller is engaged properly by moving slightly forwards and backwards 49 13 3 5 Disengaging the drive unit from the chassis Tilt the dri...

Page 50: ...metal scrapers or aggressive solvents for cleaning Do not use high pressure cleaners to clean the scooters Never direct water spray onto the fittings on the tiller or drive unit components Light soil...

Page 51: ...ered by the repair information please contact your dealer Always remove faulty scooters from operation and secure them against unauthorized use remove key 15 1 Daily maintenance before start of journe...

Page 52: ...ive Component Seat Seatbelt no damage fixed securely can be easily adjusted closed securely Armrest padding no damage fixed securely Armrest folding mechanism no play in joint functions easily Armrest...

Page 53: ...ip rubbers no damage fixed securely Tiller folding mechanism no play in joint functions easily Component chassis Connections no damage Frames no damage no corrosion Reflectors no damage Steering mecha...

Page 54: ...asing from any position Secure blockage of magnetic brakes when lever is in central position ForU can not be pushed Dashboard switches no damage safe function Dashboard displays no damage safe functio...

Page 55: ...assis Switch on after waiting about 1 minute If the error should occur again you can find information about troubleshooting and appropriate remedies in the lists in sections 16 2 and 16 3 55 Descripti...

Page 56: ...eries Charge the discharged batteries chapter 10 Batteries Replace batteries defective dealer Scooter does not run Check battery Charge the batteries charge display chapter 10 battery discharged switc...

Page 57: ...idly to discharged during journey Motor jerks during driving Batteries Charge the batteries discharged chapter 10 Batteries defective Motor defective Visit your dealer Batteries do not charge Defectiv...

Page 58: ...ging the scootor scootor does not run 1400 3xblink Fault to motor brake or wires 1500 1502 9xblink Fault to motor brake 1600 10xblink Battery voltage too low 1705 8xblink Fault in ECU or wires 1802 18...

Page 59: ...ards caused by clamping and crushing while carrying out any repair work This applies particularly to all rotating and adjustable parts of the scooter such as around the front steering wheels The scoot...

Page 60: ...oving the wheels Front wheel Loosen the self locking bolt 2 for the wheel fastening Secure against rolling away Lift the scooter and support it Remove the self locking bolt for the wheel fastening Pul...

Page 61: ...r the scooter Retighten the self locking bolt 3 Fitting the rear wheel Locating the axle key Place the key 5 in the slot in the drive shaft 6 NOTE The key is rectangular Place it with its widest side...

Page 62: ...Repairs Locating the washer Place the washer 8 Securing the rear wheel Screw the wheel fixing self locking bolt 9 and tighten it size 12 mm Lower the scooter Retighten the self locking boltt 62...

Page 63: ...17 5 Replacing the wheel Remove the damaged wheel wheel with tyre is one part The wheel to be replaced with a new one Front wheel 63 Rear wheel...

Page 64: ...is fitted with the following fuses 7 A resetable fuse Position in cable between charging socket and batteries 2 40 A fusible fuse Position in each battery positive cable 2 External fuse position on ba...

Page 65: ...IES ARE HAZARDOUSWASTE Used and defective batteries must be properly disposed of and only handed over to the correct disposal points Please give used or damaged batteries back to your dealer They will...

Page 66: ...the battery case Put the battery case down on its bottom side and open it Loosening the battery cable Removing the batteries to do this 1 First remove the cable fromthe battery negative terminal 2 Th...

Page 67: ...s e g over the winter you should prepare it as follows Remove soiling and dust Charge the batteries completely Place the scooter on supports Lift high enough so that the tyres are no longer touching t...

Page 68: ...t part 19 5 kg Maximum working load user weight 135 kg Wheel size 230mm x 4 2 8 2 5 4 x 4 solid tyres Working voltage battery voltage 24 Volt Batteries see chapter 17 Main fuse 1 x 40 A Storage temper...

Page 69: ...stic components electronic components electrical cables and batteries Disposal of the individual materials must be carried out in accordance with environmental and disposal regulations in the relevant...

Page 70: ...undue wear and items subjected to misuse Unauthorized changes or modifications will forfeit your warranty If a defect or fault is discovered KYMCO Healthcare supplier dealer from whom the scooter was...

Page 71: ...mmable electronic regulating unit It regulates drive characteristics such as acceleration maximum speed and braking behavior The drive characteristics can be set to match the user s requirements by al...

Page 72: ...e ECU 2 72 Switch the Scooter off remove ECU protect cover Disassemble the battery plugs and 1 2 as picture Disassemble the ECU s plug as picture Remove ECU bolts Disassemble the ECU Installation is i...

Page 73: ...ing and installing the motor 73 Switch the Scooter off Removing the seat Removing the batteries case Removing drive unit as picture Remove the rear wheels Remove the motor stay bolts as picture Disass...

Page 74: ...OE IN 1 74 Step 1 Handlebar Push the tiller backward into the required position Moving the handlebar to the seat as picture Ensure the handlebar is fixed firmly by seat If the throttle levers touch th...

Page 75: ...igure between the upper and lower side Lower Upper Standard point Step 3 Adjusting the longer rod s figure For tyre s toe in the upper distance should be less than the lower one Standard Maxi 0 5 mm M...

Page 76: ...p 4 Adjusting the shorter rod s figure To straighten the front tyres The steering stem should be centered the body frame by adjusting the shorter rod The front tyre parallels the steering stem by sigh...

Page 77: ...hows a message ending with Use the up and down keys to look through the menu Use the help key to find out what each menu item does Press the enter key to use a menu item Once you are inside a menu ite...

Page 78: ...ork Shop use only SP1 Diagnostic Tool introduction 2 78 Using your SP1 Plug in the sp1 Switch on the controller The SP1 is ready for use When you finish Unplug the SP1 The controller is ready to drive...

Page 79: ...ON 15 15 0 1 TO10S FAST SLOW FORWARD SPEED 95 50 0 TO100 FAST SLOW REVERSE SPEED 50 30 0 TO100 FAST SLOW THROTTLE INVERT NO YES NO SLEEP TIMER 20 0 TO20 MINUTES Read systemlog PARAMETERNO 36010 LHD7 9...

Page 80: ...d Any reproduction or unauthorized use without the written permission of KYMCO Heallthcare UK Limited is strictly prohibited T300 EQ20CA A1 Kymco Healthcare UK Limited Heol Mostyn Village Farm Industr...

Page 81: ...istrist Kaohsiung Taiwan Republic of ROC Telephone 886 7 3822526 FAX 886 7 3950021 KYMCO Healthcare UK Limited Heol Mostyn Village Farm Industrial Estate Pyle Bridgend CF33 6BJ TEL 01656 670095 FAX 01...

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