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KYMCO Agility 16+ 125 2022, Manual, Page: 44 / 58

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KYMCO Agility 16+ 125 2022 Manual Download Page 44

MAINTENANCE

 

Brake lever free  play inspection

 & adjustment

Rotate the  adjuster nut        clockwise to 
reduce the brake lever free play.   Rotate 
the  adjuster  nut  counterclockwise  to 
increase the brake lever play.

 

WARNING

For appropriate brake action,  make sure 
the groove of the adjusting  nut is aligned 
with  the pin  in the brake arm.

Before riding, inspect the rear brake lever  
free    play    and    adjust  it  to  the  specified 
amount.

 

measure the gap to within 1-2cm 

of the specified range. 

Brake pad  inspection

Inspect the  brake  pad and  shoe thickness  to 
verify  there is enough material for the  brakes 
to  function  properly.  If    the  " 

Δ"

  mark  on    the   

rear  brake    indicator            aligns    with  the    "

Δ"

 

mark  on  the brake  hub 

，

 it  is an  indication  

that  the  brake  shoes  are    worn  and  require 
replacement.

1

2

2

1

P A S S I N G

Adjustment nut

Pin

40

Summary of Contents for Agility 16+ 125 2022

Page 1: ...cause fuel and engine oil deterioration and probably get into a non start situation Service more frequently when operating in severe conditions such as dusty area high speed riding frequent start and...

Page 2: ...ched on vehicle This Owner s Manual should be considered a permanent part of the vehicle keep it with the scooter ON ROAD USE ONLY for this scooter Particularly important information is provided in th...

Page 3: ...VIN Engine Serial Number ESN Record the Vehicle Identification Number or Engine Serial Number in the blanks above for a reference to assist you in ordering parts from the authorized KYMCO dealer or i...

Page 4: ...ECTION 3 OPERATION 22 Pre ride Inspection 22 Break in 23 Starting the Engine 24 ABS System Optional 26 TABLE OF CONTENTS Spark Plug 36 Brake Fluid Level Inspection 37 CBS 38 Brake Pad Inspection 39 Ba...

Page 5: ...KYMCO products as they have been specially designed for the vehicle and manufactured to meet the standards Keep this owner s manual with the scooter at all times so that you can refer to it whenever...

Page 6: ...ersonal skills Knowing these limits and staying within them will help you to avoid accidents SCOOTER SAFETY Keep the vehicle in safe condition For safe riding it s important to inspect the vehicle bef...

Page 7: ...es Leather gloves to keep your hands warm and prevent blisters cuts burns and bruises A scooter suit is designed for comfort as well as protection Bright color with reflection strips can make you more...

Page 8: ...s of all the available accessories however the KYMCO dealer can assist you in selecting quality accessories and then install them correctly Use extreme caution when selecting and installing the access...

Page 9: ...Lever 1 Headlight 2 3 Front Left Turn Signal Light Fuel Filler Cap 4 Helmet Hook 5 7 Seat Rear Left Turn Signal Light 10 Tail Brake Light 11 Luggage Box 12 3 4 5 6 1 2 7 8 9 10 11 NOTE Your scooter m...

Page 10: ...tton Right Turn Signal Light 14 15 Muffler Oil Filler Cap dipstick 16 Rear Passenger Foot Peg 17 19 Right Turn Signal Light Ignition Switch 22 Vehicle Identification Number 23 NOTE Your scooter may di...

Page 11: ...PARTS CONTROLS Right Turn Signal Light 26 Left Turn Signal Light 27 Right Rearview mirror 24 Left Rearview mirror 25 NOTE Your scooter may differ slightly in appearance from the images in this manual...

Page 12: ...to the LOCK position and remove the key All electrical circuits are off LOCK Position 1 2 3 Use the ignition key to operate the ignition switch the steering lock and open the fuel filler cap CAUTION A...

Page 13: ...CONTROLS FEATURES INSTRUMENTS 3 1 2 4 5 6 7 8 MODE Button ADJ Button 3 9 9...

Page 14: ...k 9 CELP indicator ABS indicator light Press MODE button to toggle between ODO mode Trip mode and oil service mode blank mode Choose Trip or oil service mode hold both MODE and ADJ for 2 seconds to re...

Page 15: ...blank mode 2 Choose oil service mode blank mode press MODE button and ADJ button at the same time for 2 seconds and the display will turns to 0 0 the service indicator is reset Service Indicator Rese...

Page 16: ...the month display press the MODE button until the month digits begin flashing C To set the month display press the ADJ button until it displays the correct month time To change the day display press...

Page 17: ...moving The ABS indicator light will stay off as long as the ABS system works normally If an ABS fault is detected by the ABS ECU the ABS indicator will light on and stay on until the fault is resolve...

Page 18: ...harging plug socket cap Plug the charge connector into the DC 12V charging plug CAUTION For battery charge of mobile phone only Use other electronic appliances may cause damage on electrical system Do...

Page 19: ...en you are not carrying a passenger press the pegs back into place 1 1 WARNING Riding with a passenger will change the handling characteristics of your scooter Allow for extra braking distance and use...

Page 20: ...itch Starter button Press starter button and pull brake lever in the meantime to actuate the starter motor 1 1 16 NOTE Hold the left brake lever or the starter motor won t work Don t press the starter...

Page 21: ...shed left or right for left turn for right turn To stop the turn signal push the switch again Horn button Press the horn button to sound the horn Dimmer switch Switch to select the light with high or...

Page 22: ...l Content Minimum Octane Rating E5 or less Research Octane Number RON 92 NOTE Gasoline containing up to 5 ethanol by volume To install the fuel cap do the following 1 Press it back into place on the f...

Page 23: ...eleases lift up the seat To lock the seat lower the seat and press down until it is secured by the latch Gently lift up on the back edge of the lid to make sure it is locked in place before riding WAR...

Page 24: ...the helmet on the holder hook then lock the seat securely WARNING Use the helmet holder only on parking Do not ride with a helmet hanged on the holder HOOK If you need to use the front hook press but...

Page 25: ...the spring preload and thereby soften the suspension turn the adjusting ring on each shock absorber assembly in direction b Align the appropriate notch in the adjusting ring with the position indicat...

Page 26: ...erform a pre ride inspection before every ride and solve any problems 1 Engine oil level Add engine oil if required Check if there s a kind of leakage 2 Fuel level Fill fuel tank when necessary Check...

Page 27: ...throttle Vary the engine speed The engine speed should be varied and not held constantly for a long time and also prohibited to have heavy load during the break in period Avoid constant low speed Oper...

Page 28: ...the catalytic converter in the engine s exhaust muffler avoid idling too long and do not use leaded gasoline CAUTION To prevent damage to the starter motor do not operate the starter motor for more th...

Page 29: ...Keep the throttle closed while warming up the engine 6 Keep the engine warming up thoroughly before each ride CAUTION After starting allow the engine oil to circulate before riding your scooter Allow...

Page 30: ...own while cornering into a slippery condition Limitations of ABS A B S d o e s n o t a p p l y t h e b r a k e s automatically It needs to apply the brakes at the right time and with the right amount...

Page 31: ...the maintenance schedule Consult with the KYMCO dealer for recommendations about your personal needs WARNING If the scooter turnovers or becomes involved in a crash be sure to have the KYMCO dealer i...

Page 32: ...0 mi 5 Replace every 5000km 3000mi or every 6 months Replacement requires mechanical skill 6 Replace every 2 years Replacement requires mechanical skill 7 Replace every 2000km 1200mi Inspect every 100...

Page 33: ...SCREEN ENGINE IDLE SPEED WHICHEVER COMES FIRST NOTE C C C I I THROTTLE OPERATION I AIR CLEANER R R ENGINE OIL R R R R CRANKCASE BREATHER C C C C C C FUEL LINE R R R SPARK PLUGS VALVE CLEARANCE NOTE 2...

Page 34: ...CH NUTS BOLTS FASTENERS WHEELS TIRES STEERING BEARINGS I I I I T I I I HEADLIGHTAIM CLUTCH SHOE WEAR BRAKE FLUID NOTE 6 REFER TO PAGE I I I I I I I I 30 24 18 12 6 3 6 6 5 4 4 2 3 1 8 0 6 0 2 11 9 7 5...

Page 35: ...k Engine oil level inspection CAUTION Do not operating the scooter with a low and higher oil level A low level can cause low oil pressure Running the engine with insufficient oil pressure can cause se...

Page 36: ...e life Change your scooter s engine oil as specified in the maintenance schedule Warm engine up thoroughly then stop Stand vehicle by using the center stand Place an oil container beneath the drain ho...

Page 37: ...ted below 5 Install the transmission filler bolt and tighten it to the specified torque Gear oil type SAE 90 CAUTION Must follow the local regulation and obey the related prohibition about the disposa...

Page 38: ...cover and remove the air cleaner cover 2 Remove the bolts from air cleaner filter replace it with a new one CAUTION Improper installation for the filter can cause water or dirt to enter the engine cau...

Page 39: ...fore riding check for smooth rotation from fully open to fully closed at both full end of steering 2 Measure the throttle free play as shown at right Throttle free play 2 0 6 0 mm 0 08 0 24 in Throttl...

Page 40: ...evere engine damage Remove the carbon deposits from the spark plug with a nonmetal brush and the suitable solvent After cleaning check to adjust the spark plug gap to specified limit by using a spark...

Page 41: ...the lower level line If the fluid level is below the lower level mark L check over the worn brake pad or leakage Brake fluid NOTE Make sure there is no fluid leaking Check for fluid deterioration or c...

Page 42: ...e lever applies both front and rear brakes The amount of each brake applied is determined by CBS pump Depressing the front brake lever only applies the front brake Rear brake lever the master cylinder...

Page 43: ...n a n d r e q u i r e s replacement Before riding apply braking several times to reach the proper lever stroke and firm feel on braking action that will ensure the brake pads are pressed against the b...

Page 44: ...e pin in the brake arm Before riding inspect the rear brake lever free play and adjust it to the specified amount measure the gap to within 1 2cm of the specified range Brake pad inspection Inspect th...

Page 45: ...become permanently damaged WARNING Electrolyte is toxic and dangerous since it contains sulfuric acid which causes severe burns Avoid any contact with skin eyes or clothing and always shield your eye...

Page 46: ...If the new fuse blows in a short time consult the KYMCO dealer immediately Fuse Allocation All functional fuses are located in the fuse box there s a sticker on the back of the fuse box cover Fuse sho...

Page 47: ...the condition of the scooter s tires Check tire condition and pressure and adjust the inflation pressure before each ride Avoid overload on the vehicle Replace tires which have been worn to the speci...

Page 48: ...r replacement and balancing due to the proper tools and experience are required Always install tires according to the rotation direction shown by arrow on the sidewall of each tire NOTE Measure the tr...

Page 49: ...in operated car washes as the powerful spray can damage components on your scooter Washing your scooter 1 Rinse the scooter thoroughly with cool water to remove any loose dirt 2 Clean the scooter with...

Page 50: ...uid has accumulated to a certain amount in the transparent drain tube remove the clip drain the fluid into a container and then reinstall in place Crankcase Blow by Drain NOTE Drain frequently if you...

Page 51: ...to all unpainted metal Inflate all tires to the rated pressure and put the wheel stands to raise tires off the ground Cover the vehicle store indoors and keep dry Storage Removal from Storage Remove c...

Page 52: ...e exhaust system also includes the catalytic converter in the muffler Evaporative Emission Control System The evaporative emission control system is used to prevent gasoline vapors from escaping into...

Page 53: ...MAINTENANCE RECORD DATE MILEAGE SERVICE PERFORMED NOTES 49...

Page 54: ...DATE MILEAGE SERVICE PERFORMED NOTES MAINTENANCE RECORD 50...

Page 55: ...troke air cooled OHC Displacement 50 cc Bore and stroke 39 X 41 4 mm Compression ratio 10 5 1 Spark plug CR7HSA Idle speed 2000 RPM Cooling system Forced Air Max Horsepower 2 4kW 7000rpm Max Torque 3...

Page 56: ...ximum weight capacity 289kg Fuel tank 7 0 L Transmission oil exchange 0 18 L Engine oil exchange 0 8 L Capacities Dry weight 131 kg Dimensions Overall length 2050 mm Overall width 735 mm Overall heigh...

Page 57: ...m weight capacity 288kg Fuel tank 7 0 L Transmission oil exchange 0 18L Engine oil exchange 0 8 L Capacities Dry weight 131 kg Seat height 800 mm Wheel base 1340 mm Overall height 1210 mm Overall widt...

Page 58: ...stroke air cooled OHC Displacement 50 cc Bore and stroke 39 X 41 4 mm Compression ratio 10 5 1 Spark plug CR7HSA Idle speed 2000 RPM Cooling system Forced Air Max Horsepower 1 6kW 6000rpm Max Torque 2...

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