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9. CYLINDER/PISTON
9-8
MXU 500
Cylinder/Piston
Clean any gasket material from the cylinder
mating surfaces of the crankcase and oil
passage.
Apply engine oil to the piston pin.
Apply engine oil to the connecting rod small
end and piston pin hole.
Install the piston with the “IN” mark face
intake side and piston pin.
Place a clean shop towel over the crankcase
prevent the clip from falling into the
crankcase.
Install the new pin clip.
Install the dowel pins and gasket.
Piston Pin
Piston “IN” Mark
Piston Piston Pin
Piston Pin Clip
Make sure that the piston pin clips are
seated securely.
Do not align the piston pin clip end gap
with the piston cut-out
*
Gasket Dowel Pins
Summary of Contents for 2006 MXU 500 Off-Road
Page 1: ...OWNER S MANUAL KWANG YANG MOTOR CO LTD MXU 500 OFF ROAD Issued 03 09 2006...
Page 2: ......
Page 81: ...71 Riding Your ATV...
Page 117: ...107 Shift your weight to the uphill side of the ATV OK...
Page 178: ......
Page 179: ......
Page 225: ...2 FRAME COVERS EXHAUST MUFFLER 2 1 MXU 500...
Page 275: ...4 LUBRICATION SYSTEM 4 1 MXU 500 LUBRICATION SYSTEM DIAGRAM...
Page 292: ...5 FUEL SYSTEM 5 1 MXU 500...
Page 313: ...6 COOLING SYSTEM 6 1 MXU 500 SYSTEM FLOW PATTERN...
Page 344: ...8 CYLINDER HEAD VALVES 8 1 MXU 500 SCHEMATIC DRAWING...
Page 374: ...9 CYLINDER PISTON 9 1 MXU 500 SCHEMATIC DRAWING...
Page 384: ...10 DRIVE PULLEY DRIVEN PULLEY CLUTCH 10 1 MXU 500 SCHEMATIC DRAWING...
Page 411: ...11 FINAL REDUCTION TRANSMISSION SYSTEM 11 1 MXU 500...
Page 440: ...12 LEFT CRANKCASE CRANKSHAFT BALANCE SHAFT 12 1 MXU 500...
Page 447: ...13 DRIVE TRAIN 13 1 MXU 500 FRONT DRIVE REAR DRIVE...
Page 512: ...14 FRONT WHEEL FRONT SUSPENSION STEERING SYSTEM 14 1 MXU 500...
Page 546: ...15 REAR WHEEL AXLE SHOCK ABSORBER SWING ARM 15 1 MXU 500...
Page 566: ...16 BRAKE SYSTEM 16 1 MXU 500...
Page 627: ...18 IGNITION SYSTEM 18 1 MXU 500 IGNITION SYSTEM LAYOUT...
Page 628: ...18 IGNITION SYSTEM 18 2 MXU 500 IGNITION CIRCUIT ON ROAD OFF ROAD...
Page 635: ...19 STARTER SYSTEM 19 1 MXU 500 STARTING SYSTEM LAYOUT...
Page 636: ...19 STARTER SYSTEM 19 2 MXU 500 STARTING CIRCUIT ON ROAD OFF ROAD...
Page 651: ...19 STARTER SYSTEM 19 17 MXU 500 Pull the rope and check that the ratchet is pushed out...
Page 672: ...21 WIRING DIAGRAMS 21 0 MXU 500 21 21...
Page 673: ...21 WIRING DIAGRAMS 21 1 MXU 500...
Page 674: ...21 WIRING DIAGRAMS 21 0 MXU 500 21 21...
Page 675: ...21 WIRING DIAGRAMS 21 1 MXU 500...