6
. COOLING SYSTEM
6-2
MXU 500
SERVICE INFORMATION
GENERAL INSTRUCTIONS
WARING:
Removing the radiator cap while the engine is hot can allow the coolant to spray out,
seriously scalding you. Always let the engine and radiator cool down before removing the
radiator cap.
CAUTION:
Radiator coolant is toxic. Keep it away from eyes, mouth, skin and clothes.
x
If any coolant gets in your eyes, rinse them with water and consult a physician immediately.
x
If any coolant in swallowed, induce vomiting, gargle and consult a physician immediately.
x
If any coolant gets on your skin or clothes, rinse thoroughly with plenty of water.
NOTE:
Use coolant with silicate inhibitors may cause premature wear of water pump seals or blockage
of radiator passages. Using tap water may cause engine damage.
x
This section covers service of the cooling system.
x
Add coolant at the reserve tank. Do not remove the radiator cap except to refill or drain the
system.
x
All cooling system services can be done with the engine in the frame.
x
Avoid spilling coolant on painted surfaces.
x
After servicing the system, check for leaks with a cooling system tester.
SPECIFICATIONS
ITEM
SPECIFICATIONS
Radiator and engine 2 liter (2.1 US qt, 1.76 lmp qt)
Coolant capacity
Reserve tank
0.45 liter (0.47 US qt, 0.39 lmp qt)
Radiator cap relief pressure
90 kPa (0.9 kgf/cm
2
, 12.8 psi)
Begin to open
80 - 84°C (176 - 183°F)
Fully open
95°C (203°F)
Thermostat
Valve lift
8 mm (0.3 in) minimum
Standard coolant concentration
1:1 mixture with soft water
Summary of Contents for 2006 MXU 500 Off-Road
Page 1: ...OWNER S MANUAL KWANG YANG MOTOR CO LTD MXU 500 OFF ROAD Issued 03 09 2006...
Page 2: ......
Page 81: ...71 Riding Your ATV...
Page 117: ...107 Shift your weight to the uphill side of the ATV OK...
Page 178: ......
Page 179: ......
Page 225: ...2 FRAME COVERS EXHAUST MUFFLER 2 1 MXU 500...
Page 275: ...4 LUBRICATION SYSTEM 4 1 MXU 500 LUBRICATION SYSTEM DIAGRAM...
Page 292: ...5 FUEL SYSTEM 5 1 MXU 500...
Page 313: ...6 COOLING SYSTEM 6 1 MXU 500 SYSTEM FLOW PATTERN...
Page 344: ...8 CYLINDER HEAD VALVES 8 1 MXU 500 SCHEMATIC DRAWING...
Page 374: ...9 CYLINDER PISTON 9 1 MXU 500 SCHEMATIC DRAWING...
Page 384: ...10 DRIVE PULLEY DRIVEN PULLEY CLUTCH 10 1 MXU 500 SCHEMATIC DRAWING...
Page 411: ...11 FINAL REDUCTION TRANSMISSION SYSTEM 11 1 MXU 500...
Page 440: ...12 LEFT CRANKCASE CRANKSHAFT BALANCE SHAFT 12 1 MXU 500...
Page 447: ...13 DRIVE TRAIN 13 1 MXU 500 FRONT DRIVE REAR DRIVE...
Page 512: ...14 FRONT WHEEL FRONT SUSPENSION STEERING SYSTEM 14 1 MXU 500...
Page 546: ...15 REAR WHEEL AXLE SHOCK ABSORBER SWING ARM 15 1 MXU 500...
Page 566: ...16 BRAKE SYSTEM 16 1 MXU 500...
Page 627: ...18 IGNITION SYSTEM 18 1 MXU 500 IGNITION SYSTEM LAYOUT...
Page 628: ...18 IGNITION SYSTEM 18 2 MXU 500 IGNITION CIRCUIT ON ROAD OFF ROAD...
Page 635: ...19 STARTER SYSTEM 19 1 MXU 500 STARTING SYSTEM LAYOUT...
Page 636: ...19 STARTER SYSTEM 19 2 MXU 500 STARTING CIRCUIT ON ROAD OFF ROAD...
Page 651: ...19 STARTER SYSTEM 19 17 MXU 500 Pull the rope and check that the ratchet is pushed out...
Page 672: ...21 WIRING DIAGRAMS 21 0 MXU 500 21 21...
Page 673: ...21 WIRING DIAGRAMS 21 1 MXU 500...
Page 674: ...21 WIRING DIAGRAMS 21 0 MXU 500 21 21...
Page 675: ...21 WIRING DIAGRAMS 21 1 MXU 500...