KYMCO 2 STROKE Owner'S Manual Download Page 33 | Manualshive

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KYMCO 2 STROKE Owner'S Manual Download Page 33

BRAKE LEVER FREE PLAY INSPECTION & ADJUSTMENT

•

The rear brake lever free play should be adjusted to 10-20mm
(0.4-0.8in) at the tip of the brake lever. If the free play is
incorrect, follow these instructions to adjust:

Turn the adjusting nut in direction (A) to decrease play, and in
direction (B) to increase play.

Turn the adjusting nut on the brake hub in direction (A) to decrease

Play, and in direction (B) to increase play

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Summary of Contents for 2 STROKE

Page 1: ...KWANG YANG MOTOR CO LTD OWNER S MANUAL Vitality 50 2 STROKE 4 STROKE...

Page 2: ......

Page 3: ...on your own alertness and familiarity with the scooter but also the scooter s mechanical condition A pre ride inspection before every outing and regular maintenance are essential The quality of each...

Page 4: ...ANDLEBAR LOCK 10 ELECTRIC STARTER BUTTON 11 HEADLIGHT SWITCH 11 HEADLIGHT DIMMER SWITCH 12 PASSING SIGNAL SWITCH 12 HORN BUTTON 13 TURN SIGNAL SWITCH 13 SEAT LOCK 14 MET IN BOX UNDERSEAT STORAGE 14 HE...

Page 5: ...27 HORN LIGHT INSPECTION 29 FRONT REAR SHOCK ABSORBER INSPECTION 30 BRAKE PERFORMANCE INSPECTION 30 BACK MIRROR ANGLE CHECK 30 LICENSE PLATE CHECK 30 REFLECTOR CHECK 30 PREVIOUS ABNORMAL PARTS INSPECT...

Page 6: ...NGE 4 STROKE 50 TRANSMISSION GEAR OIL 51 SPARK PLUG INSPECTION 55 BRAKE FLUID LEVEL INSPECTION REFILLING 56 RUBBER COVER INSPECTION FOR WIRE CABLE 56 10 IMPORTANT NOTICES 57 POLLUTION FREE MAINTENANCE...

Page 7: ...uffs to prevent them from hooking the brake lever o Wear low healed shoes o When riding use both hands to grasp the handlebar It is very dangerous to hold the handlebar with just one hand 1 A scooter...

Page 8: ...er the scooter by leaning the body inward slightly Failure to do this could result in a loss of balance When riding on a damaged or gravel road be sure to slow down your speed and hold the handlebars...

Page 9: ...11 electric started button pg 11 2 Right turn signal indicator light pg 17 3 Speedometer pg 16 4 Left turn signal indicator light pg 17 5 Headlight dimmer switch pg 12 Passing signal switch pg 12 Turn...

Page 10: ...1 Seat lock pg 14 2 Fuel fill cap pg 23 3 Met in box pg 14 4 Helmet holder pg 14 5 Centre hook pg 15 6 Side stand 7 Centre stand 8 Kickstarter pedal pg 34 9 Air cleaner housing pg 43 4...

Page 11: ...1 Ignition switch pg 10 2 2 stroke Engine oil tank cap pg 18 5...

Page 12: ...1 2 stroke low oil level indicator pg 17 4 stroke low beam indicator pg 17 2 rear brake lever pg 27 3 battery pg 48 fuse pg 50 4 throttle grip 5 front brake lever 6 high beam indicator light pg 17 6...

Page 13: ...with a flat head screwdriver Always check that the VIN stamped on your scooter is the same as the VIN written in any documentation as well as your warranty card Please write your VIN for easy referen...

Page 14: ...8 ENGINE NUMBER The engine number is stamped on the right engine case Please write down your engine number for easy reference in the space provided below ENGINE NUMBER ____________________________...

Page 15: ...KEY NUMBER The key number 1 will be required if you need to order a replacement key Please write down your key number for easy reference in the space provided below __________________________________...

Page 16: ...ne will stop The key can be taken out 3 LOCK In this position the handlebar is lock The key can be taken out Locking Method The handlebar can be locked by turning the handlebar to the left as far as p...

Page 17: ...Before using the electric start button be sure that The headlight and turn signal switches are in the OFF position Release the electric start button immediately after the engine has started HEADLIGHT...

Page 18: ...s 2 Use low beams when driving in a downtown area or when there is oncoming traffic High beams can affect the visibility of oncoming traffic An indicator light appears when you turn your high beams on...

Page 19: ...itch to 1 this will activate the right turn signal Move the turn signal switch to 2 this will activate the left turn signal Push the button 3 to release the turn signal switch Press 4 to use the horn...

Page 20: ...ake sure the seat is secure before riding 14 Never put the key inside the seat cushion to lock the seat HELMET HOLDER 1 Open the seat using the ignition switch key see above and lift seat 2 Put the he...

Page 21: ...e lock lever to the left 2 to unlock and hang your bag on the hook 3 To remove the bag unlock the lock lever and lift the bag off the hook 4 When you re not using it push the hook back into its origin...

Page 22: ...er 92 or 95 as soon as possible 2 SPEEDOMETER km hr The riding speed is indicated in kilometers per hour 3 SPEEDOMETER mph The riding speed is indicated in miles per hour 4 ODOMETER The total riding d...

Page 23: ...at the low oil level indicator lights up for several seconds If the light does not turn off it means that the engine oil level may be low 9 HIGH BEAM INDICATOR LIGHT Lights up when you are using your...

Page 24: ...and prevent vehicle damage and traffic accidennts Maintenance and inspection of your new scooter should be performed after it is ridden for 300km ENGINE OIL LEVEL INSPECTION REFILLING 2 STROKE When th...

Page 25: ...ure which could result in an accident If the engine was running at any time while the low oil level indicator light was on the scooter must be taken to an authorized KYMCO dealer immediately for inspe...

Page 26: ...Do not screw it in Take out the oil dipstick and check the oil level If it is close to the lower limit add engine out to the upper limit Be careful when checking the oil level The temperature of the e...

Page 27: ...ontact with level ground If the tire looks over or under inflated check the pressure with a tire pressure gauge Measure the tire pressure at room temperature The tire pressure must not surpass 2 50kg...

Page 28: ...el Check the tires and tire contact area for imbedded objects including pieces of metal and graval 5 Depth of tire groove If the tire is worn to the wear limit indication mark replace it with a new on...

Page 29: ...rning it counter clockwise 2 After refuelling be sure to tighten the fuel fill cap firmly by turning it clockwise Make sure that the markings 2 on the fuel fill cap and tank allign Use unleaded fuel o...

Page 30: ...re that the handlebar rotates freely If any abnormal condition is found take your scooter to your authorized KYMCO dealer for inspection INSTRUMENT LIGHTS INSPECTION Check the turn signal indicator li...

Page 31: ...el becomes excessive and the brake pads are not warn beyond the recommended limit there may be air in the brake system and it must be bled See your authorized KYMCO dealer for this service To prevent...

Page 32: ...his service BRAKE SHOE WEAR The rear brake is equipped with a brake wear indicator When the brake is applied an arrow mark 1 attached to the brake arm moves towards a reference mark 2 on the brake pan...

Page 33: ...4 0 8in at the tip of the brake lever If the free play is incorrect follow these instructions to adjust Turn the adjusting nut in direction A to decrease play and in direction B to increase play Turn...

Page 34: ...Make sure the cut out on the adjusting nut 2 is seated on the brake arm pin 1 after making final free play adjustment 28...

Page 35: ...mage Brake light inspection Apply the front and rear brake levers respectively to check if the stoplight is working properly Also check the light shell for dirt and damage Turn Signal Light inspection...

Page 36: ...ee if the braking effect is good BACK MIRROR ANGLE CHECK Sit up straight on the scooter and check the angle of your mirrors LICENSE PLATE CHECK Check the license plate for dirt and damage then tighten...

Page 37: ...starting the engine Be sure that both the centre and side stands are up before starting the engine LOCK THE REAR WHEEL Apply the brake lever to connect the power for starting t from underneath you at...

Page 38: ...period of time or if the fuel tank is empty If the engine led with gasoline is still hard to start after the fuel tank is refil slightly turn the throttle grip and push the electric starter button si...

Page 39: ...poisonous and is harmful to the human body Never run the engine starting the scooter When the engine is cold and does not start after the kick is depressed 3 4 times rotate the throttle grip fo to fa...

Page 40: ...ber that pushing the electric starter button while the engine is running the engine ear brake lever should be held down in the bra The r REB UNDING THE MAIN CENTER STA ep he rear brake lever in a brak...

Page 41: ...TTLE GRIP Release the rear brake lever and slowly rotate the throttle grip then the scooter will move smoothly To prevent the scooter from rushing out from p suddenly eration and deceleration eye prot...

Page 42: ...k Do not rush into the car lanes and be sure to follow all provincial rules for motorcyclists Moderate riding will prolong the engine service life The clutch linings are worn more quickly if the scoot...

Page 43: ...ould overheat If this happens stop the engine immediately ate riding will prolong the engine life Remember moder APPLY BOTH FRONT REAR BRAKE E EN BRAKING VERS WH First restore the throttle grip to the...

Page 44: ...obability of skidding and loss of control a corner or turn close the throttle fully and be When approaching sure to slow down the scooter using both the front and rear bra simultaneously After complet...

Page 45: ...rom behind or beside you and slowly pull into the parki Restore the throttle grip to the closed position and apply And rear brake levers as soon as possible your brake li engage and other drivers will...

Page 46: ...n step down the main stand with right foot and pull the scooter backward with force using right hand The scooter may easily fall down if it is parked on uneven ground HANDLEBAR After parking be sure t...

Page 47: ...9 EASY MAINTENANCE NG REPLACEMENT 2 S R s 2 Remove the air cleaner 1 AIR FILTER CLEANI T OKE 1 Remove the air filter case cover by removing the 7 screw 41...

Page 48: ...solvents for Do not twist the air cleaner when squeezing it 6 Soak the air filter in gear oil SAE80 90 until saturated then squeeze out the excess oil 7 For installation reverse the removal process e...

Page 49: ...4 STROKE 1 Remove the air filter case cover by removing the 7 screws 2 Remove the air filter 1 43...

Page 50: ...edule Never use oil or solvent to wash the wet type paper element doesn t enter the air filter this hen starting If the air filter is not installed properly dust may be sucked into the cylinder direct...

Page 51: ...ccumulation Too much dust can affect the fu of components If the scooter is not used for a long period of time check the operation of each part and replace lubrica before riding Ride the scooter only...

Page 52: ...ver 3 inal lead 2 5 Remove the battery T ERY REMOVAL M ke sure that the ignition switch is OFF 1 move the screw 3 Push the two retainer clips 2 4 Disconnect the negative te first then disconnect the p...

Page 53: ...lly time Do not smoke or allow flames or sparks near the battery while removing and installing it Turn OFF the ignition switch before removal or installation The negative terminal should be removed fi...

Page 54: ...pair battery The fuse holder 1 is located in a compartment under the cover The specified fuses are 7A ent The spare fuse 2 is on the battery compartm To prevent accidental short circuiting turn OFF Th...

Page 55: ...e new fuse A loose fuse could cause damage to the electrical system and even start a fire After replacing the fuse be sure to return the fuse holder to its original location 3 Slide the old fuse out o...

Page 56: ...pacity Refilling Capacity 0 85L 0 7L When changing the engine oil also clean the oil strainer and reinstall it hang re areas 50 Place the scooter on its centre stand on level ground Use the specified...

Page 57: ...inutes rem the drain plug bolt 1 and check the oil level 2 It should be up to the rim of the hole If the level is low add oil 3 ely tigh After refilling secur Recommended Gear Oil SAE 90 Capacity Refi...

Page 58: ...d gear oil through the oil check bolt hole 2 After refilli Not enough or too mu engine performance Never use a different brand or inferior quality gear oil Engine breakdown may occur Change gear oil a...

Page 59: ...il and install the oil filler bolt 6 While the engine is warming up check for oil leakage If oil is leaking stop the engine immediately and look for the cause TRA OKE sion oil measurement Place the sc...

Page 60: ...ea clean le 2 much gear oil will affect the ar oil After Not enough or too engine performance Never use a different brand or inferior quality gear oil Engine breakdown may occur en Change gear oil at...

Page 61: ...the spark plug with your fingers and then tighten with a spark plug wrench Using an unspecified spark plug may damage the engine C ec the spark plug side electrodes for wear and tear uli g deposits o...

Page 62: ...s Do not mix brake fluid of different brands This may cause brake failure and is very dangerous When refilling brake fluid be sure to cover the m the brake fluid scooter to protect the surface fro ke...

Page 63: ...START STOPS WHILE RIDING Make sure the there is sufficie pointer is at the red line ref R fer to engine starting methods on page 31 to ensure that rting the engine correctly for faulty parts IN CASE O...

Page 64: ...km I Cooling Water O O 9 O Clean C at every 2000km and Replace R at every 5000km Spark Plug O 9 Valve Clearance X O A A A A 9 Carburetor X O I I I 9 Drive Belt O O I I Drive Chain O O A A A A A A A 9...

Page 65: ...296mm orsepow m 3 9 6000 se Max s rpm HSA T lb orque ft 3 3 6000 Spark Plug NGK BR8 Tire FR 120 70 12 RR 130 70 12 Fuel Type 92 or 95 unleaded gasoline Size Transmission Type No tage t ans sion ank Ca...

Page 66: ...1296m Max Torque ft lbs rpm 2 4 6700 Spark Plug NGK CR7HSA Tire Size FR 120 70 12 56J 59J d RR 130 70 12 Fuel Type 92 or 95 unleade gasoline Transmission Type ission Engine Oil Capacity 7L Non stage...

Page 67: ...released into the exhaust system it is still hot enough to burn The system allows extra air m so that th nti continued b ion tends to burn a gases as well as changing a significant portion of ous carb...

Page 68: ...4 STROKE 62...

Page 69: ...RD CALEDON ON L7C 2R5 CANADA TELEPHONE 905 584 4810 888 584 4810 FAX 905 584 9850 CALEDON ON L7C 2R5 CANADA TELEPHONE 905 584 4810 By KWANG YANG Motor Co Ltd Canadian Edition May 2007 All rights reser...

Page 70: ...64 Kaohsiung Taiwan Republic of China Telephone 886 7 3822526 FAX 886 7 3950021 KYMCO KWANG YANG MOTOR CO LTD NO 35 Wan Hsing Street San Min District...

Page 71: ...65...

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