KWM Gutterman 6" IROMAN, Operating And Maintenance Troubleshooting Manual

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1
TABLE OF CONTENTS
SECTION: PAGE #
1. IRONMAN and JUNIOR Machine Specifications…………………………………….. Pg. 1
2. Machine Safety and General Maintenance.…………………….……………………… Pg. 2
3. Machine Mounting…….……………………………………………………………….. Pg. 2
4. 5” Gutter Machine Orientation………………………………………………………… Pg. 3
4D. IRONMAN 5” Gutter Machine Drawing……………………………………………… Pg. 4
4A.
6” Gutter Machine Orientation………………………………………………………… Pg. 5
4AD. IRONMAN 6” Gutter Machine Drawing……………………………………………… Pg. 6
5.
Machine Electrical Controls, Operator Panels, and Basic Feeding Operation. ………. Pg. 7
5D. Machine Wiring Diagrams..…………………………………………………………… Pg. 7-9
6.
Machine Electrical Cord Requirements………….…….………………………………. Pg. 7
7. Upright Turnstile Assembly.……………..……………………………………………. Pg. 10
8.
Spool Assembly and Loading Coil…………………………………………………….. Pg. 10
8D. Spool and Upright Drawing…….……………………………………………………... Pg. 11
9.
Machine Entrance Guide System……….……………………………………………... Pg. 12
9D. Machine Entrance Guide Assembly Drawing……………………………………..…… Pg. 13
10. Machine Polyurethane Drive System….………………………………………………. Pg. 14
10D. Machine Polyurethane Drive System Drawing………………………………………… Pg. 14
11. Machine Forming Components and Assemblies………………………………………. Pg. 15
12. Machine Lip Forming Box……………..………………………………………………. Pg. 16-19
12D. Machine Lip Forming Box Drawings………………………………………………….. Pg. 16-19
13. Machine Exit End Forming and Drive Assembly……………………………………… Pg. 19-21
13D. Machine Top Exit Drive Adjustment and Assembly Drawings ……………………… Pg. 19-21
14. Machine Bead Roller Assembly………………………………………………………. Pg. 22
14D. Machine Bead Roller Drawing………………………………………………………... Pg. 22
15. Guillotine and Face Plate Assembly…………………………………………………... Pg. 23
15D. Guillotine and Face Plate Drawing……………………………………………………. Pg. 24
16. Basic Machine Setup Dimensions……………………………………………………… Pg. 25
16D. Basic Machine Setup Drawing………………………………………………………… Pg. 26
17. Gutter Talk…………………………………………………………………………….. Pg. 27
18. Machine Operation Recap and Summary……………………………………………… Pg. 28
19. Analyzing Gutter……………………………………………….……………………… Pg. 28
20. Trouble Shooting……………………………………………….……………………… Pg. 29-31
21. Drawing of Gutter Profile……………………………………………………………... Pg. 31
22.
22A.
22B.
Combo Machine Conversion 5” to 6”…………………………….. ……………………
Combo Machine Drawing. …………………………………………………………….
Combo Machine Conversion Drawings………………..………………………………. Pg. 32-33
Pg. 34-35
Pg. 36-37
22. Combo Machine Conversion 6” to 5”……………………….….. ……………………. Pg. 38-39
23. Conversion Check List 5” to 6”……………………………………………………….. Pg. 40
24. Conversion Check List 6” to 5”……………………………………………………….. Pg. 41
25.
26. Drawing of Gutter Profile……………………………………………………………...
Warranty Information…………………………………………………………………… Pg. 42
Pg. 43