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1.0 INTRODUCTION

This manual describes the installation and wiring for the Auto-Charge 12HO DV Automatic
Battery Charger.  It is suggested that the installer read the entire instructions to become famil-
iar with the tasks involved before starting.

2.0 VEHICLE WIRING INSTALLATION

The installation of the vehicle wiring provides a direct connection between the battery and the
Auto-Charge 12HO DV Automatic Battery Charger.  The battery is automatically charged at
constant voltage.  For deeply discharged batteries or if the charger is operated while
thevehicle is started, a current limiter automatically limits the output to 20 amperes.   Input
power may be either 115 volts or 230 volts, 50 or 60 Herz.   A recessed voltage selector switch
is provided on the end panel near the output terminal strip.

The Auto-Charge 12HO DV uses remote sensing and therefore four wires are necessary to
connect to the battery.  Two wires charge the battery while an additional two wires detect the
battery voltage.  These connections are made on the output terminal strip.

3.   AUTO-CHARGE 12HO DV INSTALLATION

The Auto-Charge 12HO DV Automatic Battery Charger should be installed in an area with
adequate ventilation.  A power cord is supplied for connection to the input power source.  A
switch on the end panel of the charger selects either 115 volts or 230 volts.  Set this switch to
the proper position to correspond to the input voltage before applying power to the charger.

1. Mount the charger using the four holes provided. See figure 1.

2. Connect the wiring from the batteries to the Output Terminal Strip.  Spade lugs that have

been securely crimped or soldered should be used

3. Connect the wiring to the batteries.  Ring lugs that have been securely crimped or sol

dered should be used.

4. Double check all wiring before proceeding.

5. Wire the A.C. power line to the power source and check the position of the Voltage Selec

tor Switch.

NOTE

DO NOT APPLY 230 VOLTS TO THE CHARGER WITH THE SELECTOR

SWITCH IN THE 115 VOLT POSITION SERIOUS DAMAGE MAY RESULT

6. The pilot light will light to show that the charger has power.

7. The ammeter will indicate how much current is flowing to the battery.  A charging current

limit of 20 amperes is factory set.

Summary of Contents for 091-12HO-DV

Page 1: ...AVE WEST SAYVILLE N Y 11796 1221 BOOK 091 12DV HO TEL in NY 631 567 0314 TOLL FREE 800 346 0857 FAX 631 567 5826 NOTE This charger is designed for vehicles with a single battery system INPUT 120 230 volt 50 60 Hz MODEL 091 12HO DV AUTO CHARGE 12HO DV AUTOMATIC BATTERY CHARGER ...

Page 2: ...s are made on the output terminal strip 3 AUTO CHARGE 12HO DV INSTALLATION The Auto Charge 12HO DV Automatic Battery Charger should be installed in an area with adequate ventilation A power cord is supplied for connection to the input power source A switch on the end panel of the charger selects either 115 volts or 230 volts Set this switch to the proper position to correspond to the input voltage...

Page 3: ...ON B091 349 Assembly Control Board 3596 Transformer Power SPW405 S Transformer Power PC mount B 511 2 Rectifier Bridge A091 15 017 Sense Resistor Assembly EM 5822 Meter 0 25 Amp D C 2150 A1 Light Indicator Neon LM3900 Integ Circuit Quad Op Amp IP15WB 1K Potentiometer trimming 1K LM7812 Integ Circuit Volt Reg 2N4401 Transistor NPN 1N4004 Diode Rectifier 1N914 Diode Signal 1N751 Diode 5 1V Zener 779...

Page 4: ...permit a 4 wire connection the positive sense terminal may be connected to the Battery terminal and the nega tive sense terminal may be con nected to the Battery terminal This eliminates the remote sens ing feature WIRE SIZE CHART CONNECTION ITEM DEFINITION WIRE SIZE BAT BATTERY NEGATIVE NEGATIVE CHARGING LEAD FOR BATTERIES 12 AWG BAT BATTERY POSITIVE POSITIVE CHARGING LEAD FOR BATTERY 1 12 AWG SE...

Page 5: ...Current see chart Charge Indicator 0 25 amps 5 Weight 22 lbs AUTO CHARGE 4 25 12 75 4 75 6 75 OUTLINE DRAWING 9 32 DIA 4 HOLES 12 00 SPECIFICATION CHART MODEL AMPS VOLTAGE 091 12HO DV 6 20 6 091 12HO DV 12 20 12 091 11HO DV 24 12 24 091 12HO DV 32 10 32 091 12HO DV 36 8 36 091 12HO DV 48 6 48 ...

Page 6: ...charge any material or defects which become apparent in normal use within 3 years from the date the equip ment was shipped Kussmaul Electronics Company Inc shall have no liability for damages of any kind to associated equipment arising from the installation and or use of the Kussmaul Electronics Company Inc products The purchaser by the acceptance of the equipment assumes all liability for any dam...

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