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TABLE OF CONTENTS

 

2

 

WARNING

: This manual provides information regarding the operation and maintenance of these products. We have made every effort to ensure

 

the accuracy of the information in this manual. We reserve the right to change this product at any time without prior notice. Please keep this manual

 

available to all users during the entire life of the Vibratory Rammer.

 

1.

FORWARD

………………………………………………………….............................…………………1

 

2.

EMISSION   CONTROL   SYSTEM   INFORMATION

………………………...................................……1

 

3.

SAFETY 

INFORMATION

…………………………………………………………….......................…6

 

3.1    Operating    Safety……………………………………………………………..............…………6

 

3.2 Operator Safety while using Internal Combustion Engines……………..................…………8

 

3.3    Service    Safety………………………………………………………………...............…………8

 

3.4    Label    Locations…………………………………………………………….............…………10

 

3.5    Safety    Labels……………………………………………………………………..............……11

 

3.6    Operating    Labels………………………………………………………………...............……12

 

4.

TECHNICAL        DAT

A……………………………………………………………….......................……14

 

4.1 

Rammer………………………………………………………………………….............……14

 

4.2    Sound     Measurements…………………………………………………………...............……15

 

4.3    Vibration    Measurements…………………………………………………………..............…15

 

5.

OPERATION

……………………………………………………………………...........................……16

 

5.1        Application…………………………………………………………………...........…………16

 

5.2    Recommended    Fuel……………………………………………………………..............……16

 

5.3    Before     Starting……………………………………………………………………..............…16

 

5.4    To    Start…………………………………………………………………………..........………16

 

5.5    To    Stop………………………………………………………………………….…..........……17

 

5.6 Low oil Shutoff Switch(if equipped)………………………………………….............………17

 

5.7    Proper    Operation………………………………………………………………..............……18

 

5.8    Proper    Compaction……………………………………………………………..............……18

 

6.

MAINTENANCE

…………………………………………………………………….........................…19  6.1 

Periodic Maintenance Schedule………………………………………………...............……19 6.2 

Servicing     Air    Cleaner……………………………………………………………...........……20

 

6.3    Engine     Oil…………………………………………………………………….............………21

 

6.4 

Lubrication…………………………………………………………………............…………22

 

6.5    Shoe    Hardware……………………………………………………………..............…………23

 

6.6    Long-Term    Storage………………………………………………………...........……………24

 

6.7 

Troubleshooting……………………………………………………………............…………24

 

6.8    Parts     List……………………………………………………………………...........…………26

 

California

 

Proposition 65 Warning: Engine Exhaust - some of its constituents and certain vehicle components, 

contain or emit chemicals known to the State of California to cause cancer and birth defects or other 

reproductive harm.

 

1.

 

FORWARD

 

This manual provides information and procedures to safely operate and maintain this model. For your own safety and 

protection from injury, carefully read, understand and observe the safety instructions described in this manual.

 

Keep this manual or a copy of it with the machine. If you lose this manual or need an additional copy, please contact 

our Corporation. This machine is built with user safety in mind however: it can present hazards if improperly 

operated and serviced. Follow operating instructions carefully! If you have questions about operating or servicing this 

equipment,please contact our Corporation.

 

The information contained in this manual was based on machines in production at the time of publication. 

Our Corporation reserves the right to change any portion of this information without notice.

 

All rights, especially copying and distribution rights, are reserved.

 

Summary of Contents for KRM160

Page 1: ...OperatingInstructionand PartsManual for Tamping Rammer KRM160 12010 Dairy Ashford Road Suite 160 Sugar Land TX 77478 281 313 2506 800 469 4178 ...

Page 2: ...Lubrication 22 6 5 Shoe Hardware 23 6 6 Long Term Storage 24 6 7 Troubleshooting 24 6 8 Parts List 26 California Proposition 65 Warning Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductiveharm 1 FORWARD This manual provides information and procedures to safely operat...

Page 3: ... and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performance The manufacturer or rebuilder of the part must certify that use of the part will not result in a failure of the engine to comply with emission regulations Maintenance Follow the maintenance schedule R...

Page 4: ...ard system if applicable 4 Exhaustmanifold ifapplicable 5 MiscellaneousitemsUsedin AboveSystems i Electronic controls if applicable ii Hoses belts connectors and assemblies iii Filter lock assembly gaseous fuel if applicable OBTAlNlNGWARRANTYSERVICE To obtain warranty service take your engine to the nearest authorized our service dealer Bring your sales receipts indicating date of purchase for thi...

Page 5: ...lert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates a hazardous situation which if not avoided will result in death or serious injury WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION indicates a hazardous situation which if not avoided could resu...

Page 6: ...rough such items as exhaust fans or hoses is provided Exhaust gas from the engine contains poisonous carbon monoxide gas exposure to carbon monoxide can cause loss of consciousness and may lead to death 3 2 8 ALWAYS refill the fuel tank in a well ventilated area 3 2 9 ALWAYS replace the fuel tank cap after refueling 3 2 10 ALWAYS check the fuel lines and the fuel tank for leaks and cracks before s...

Page 7: ...7 3 4 LabelLocations ...

Page 8: ...TION Use only clean filtered gasoline fuel CAUTION Use only clean filtered gasoline fuel 3 6 Operating Labels DANGER Engines emit carbon monoxide operate only in well ventilated area Read the operator s manual for machine information DANGER No sparks flames or burning objects near machine Shut off the engine before refueling The machines use international pictorial labels where needed These labels...

Page 9: ...ontaining water or dirt will damage fuel system 5 3 BeforeStarting 5 3 1 Read safety instructions at the beginning of this manual 5 3 2 Make sure that the gas tank is full 5 3 3 Check engine oil level 5 3 4 Place rammer on loose soil or gravel DO NOT start rammer on hard surfaces such as asphalt or concrete 5 4 TO Start See Graphic 2 Note After transporting the rammer horizontally upright the ramm...

Page 10: ...he switch for proper wire connections and grounding If the light still does not flash when starting the machine replace the switch 5 7 ProperOperation See Graphic 3 Keep vibratory rammer clean and dry Avoid no load strokes Never allow the rammer to run full throttle when forcing away material or when lifting the equipment For optimal control performance and minimal hand arm vibration grasp handle ...

Page 11: ...ck clean and replace air filter elements as needed 6 2 ServicingAir Cleaner See Graphic 5 The engine is equipped with a dual element air cleaner Service air cleaner frequently to prevent carburetor malfunction CAUTION NEVER run engine without air cleaner Severe engine damage will occur WARNING NEVER use gasoline or other types of low flash point solvents for cleaning the air cleaner A fire or expl...

Page 12: ... protection place a plastic sheet and a container under the machine to collect any liquid which drains off Dispose of this liquid in accordance with environmental protection legislation 6 3 2 Place the rammer so it is resting on its shoe on a level surface 6 3 3 Remove the oil fill plug a and drain plug b to drain oil 6 3 4 Install the drain plug b 6 3 5 Fill the engine crankcase with recommended ...

Page 13: ...nd fill with oil See Technical Data for oil quantity and type Wrap the filling oil plug with Teflon tape Install the filling oil plug f Torque to 9 Nm 6 5 Shoe Hardware See Graphic 8 On new machines or after replacing shoe check and tighten shoe hardware a after the first 5 hours of operation Inspect hardware every week thereafter Torque hardware as specified 6 6 Long TermStorage 6 6 1 Drain fuel ...

Page 14: ... oSoil buildup on ramming shoe oBroken parts in ramming system or crankcase oEngine operating speed is too high On machines equipped with the low oil shutoff switch the warning light flashes slowly the engine starts but shuts off after10 12 seconds oEngine oil level is low Add oil to the engine See Technical Data for oil quantity and type On machines equipped with the low oil shutoff switch the en...

Page 15: ...15 6 8 Parts List 24 25 1 6 62 41 43 37 J 36 46 so s1 n 52 53 ...

Page 16: ...210L 13 HEXAGONAL BOLT M8 x 20 1 46 FOOTPLATE 1 14 CLUTCHBOSS 1 47 Spring WASHER Φ10 4 15 CRANKCASE 1 48 HEXAGONALM10x40 4 16 FLAT WASHERΦ8xΦ24x2 1 49 NUT M12 4 17 HEXAGONALBOLT M8x20 1 50 SPRING WASHER Φ12 4 18 SPRING WASHER Φ8 1 51 FLAT WASHERΦ12xΦ24x1 4 19 PlN 5x20 2 52 SCREWM12x60 4 20 HEXAGONAL BOLT M8x45 4 53 FOOT 1 21 SPRING WASHER Φ8 4 54 PISTONROD 1 22 FLAT WASHER Φ8xΦ24x2 4 55 SPRINGΦ8xΦ...

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