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Kurzweil PC2 Series Service Manual

7-3

Chapter 7

Engine Board–Microprocessor (page 1 of 5)

1

2

3

4

5

6

7

8

1

2

3

4

5

6

7

8

A

B

C

D

A

B

C

D

L5

FE BEAD

2

1

L4

FE BEAD

2

1

NC

GND

VCC

U2

MC68331CPV25

11 19 25 37 47 61 72 86 89 109 121 135 144
2 12 20 26 35 48 54 62 74 82 91 107 120 128 134
1 16 17 18 21 27 34 36 38 53 55 59 73 88 108 123 126 129

94

BERR

92

RESET

115

A0

79

BKPT_L/DSCLK

85

EXTAL

78

IFETCH_L/DSI

22

PAI

13

PCLK

114

PE0/DSACK0_L

113

PE1/DSACK1_L

112

PE2/AVEC_L

105

PE6/SIZ0

102

PF0/MODCLK

101

PF1/IRQ1_L

100

PF2/IRQ2_L

99

PF3/IRQ3_L

98

PF4/IRQ4_L

97

PF5/IRQ5_L

96

PF6/IRQ6_L

95

PF7/IRQ7_L

76

RXD

80

TSC

84

VDDSYN

87

XFC

93

HALT

139

D0

138

D1

124

D10

122

D11

119

D12

118

D13

117

D14

116

D15

137

D2

136

D3

133

D4

132

D5

131

D6

130

D7

127

D8

125

D9

33

PGP0/IC1

32

PGP1/IC2

31

PGP2/IC3

30

PGP3/OC1

29

PGP4/OC2/OC1

28

PGP5/OC3/OC1

24

PGP6/OC4

23

PGP7/IC4/OC5

65

PQS0/MISO

66

PQS1/MOSI

67

PQS2/SCK

68

PQS3/PCS0/SS_L

69

PQS4/PCS1

70

PQS5/PCS2

71

PQS6/PCS3

75

PQS7/TXD

39

A1

50

A10

51

A11

52

A12

56

A13

57

A14

58

A15

60

A16

63

A17

64

A18

6

A19/CS6_L

40

A2

7

A20/CS7_L

8

A21/CS8_L

9

A22/CS9_L

10

A23/CS10_L

41

A3

42

A4

43

A5

44

A6

45

A7

46

A8

49

A9

142

BG/CS1_L

143

BGACK_L/CS2_L

141

BR/CS0_L

90

CLKOUT

140

CSBOOT_L

3

FC0/CS3_L

4

FC1/CS4_L

5

FC2/CS5_L

81

FREEZE/QUOT

77

IPIPE_L/DSO

111

PE3/RMC_L

110

PE4/DS_L

106

PE5/AS_L

104

PE7/SIZ1

15

PWMA

14

PWMB

103

R/W

83

XTAL

J406

20x2 LCD

7

D00

8

D01

9

D02

10

D03

11

D04

12

D05

13

D06

14

D07

6

E

5

R/W

4

RS

2

Vdd

3

VEE

1

Vss

D6

DNS

1

2

J401

Do_Not_Install

2

BERR

1

DS

7

RESET

9

VCC

3

VSEE1

5

VSEE2

4

BKPT

8

IFTECH

10

IPIPE

6

FREEZE

J403

MIDI & CPU

10

+VBAT

5

IACK

4

IRQ

2

CONT

8

DIG_OUT

9

GND

6

INT_RxD

7

INT_TxD

1

MIDI_RxD

3

MIDI_TxD

U6

74AC08

4

5

6

U6
74AC08

1
2

3

J405

BACKLIGHT

2

GND

1

VCC

D1

BAS40

1

3

L1

SMT2.5T

1

2

L2

SMT2.5T

1

2

U8

74HC245

2

A[1]

3

A[2]

4

A[3]

5

A[4]

6

A[5]

7

A[6]

8

A[7]

9

A[8]

1

DIR

19

G

18

B[1]

17

B[2]

16

B[3]

15

B[4]

14

B[5]

13

B[6]

12

B[7]

11

B[8]

J402

PC2 POWER

5

+12V

3

-12V

2

5V_DIG

6

MUTE

8

PWRUPRST

4

AGND

7

BUVdd

1

DGND

RP4

10K

1
2
3
4

5

6

7

8

RP3

10K

1
2
3
4

5

6

7

8

RP1

10K

1
2
3
4

5

6

7

8

RP2

10K

1
2
3
4

5

6

7

8

J404

9

A00

10

A01

11

A02

12

A03

13

A04

14

A05

15

A06

16

A07

17

A08

18

A09

19

A10

20

A11

21

A12

22

A13

23

A14

24

A15

25

A16

27

A17

28

A18

29

A19

30

A20

31

A21

2

GND1

8

GND2

26

GND3

38

GND4

50

GND5

1

VCC1

49

VCC2

7

CE

4

HB

3

LB

5

OE

6

WE

32

D00

33

D01

34

D02

35

D03

36

D04

37

D05

39

D06

40

D07

41

D08

42

D09

43

D10

44

D11

45

D12

46

D13

47

D14

48

D15

GND

VCC

U3
NC7SZ08

5
3

1
2

4

GND

VCC

U4
NC7SZ08

5
3

1
2

4

+

C68
47uF 35V

1

2

+

C3
220uF

1

2

U1
74VHC14

3

4

U1
74VHC14

11

10

U1

74VHC14

13

12

U1

74VHC14

1

2

U1
74VHC14

5

6

GND

U7

256KX16 SRAM

12 34

6

CS

40

HB

39

LB

41

OE

17

WE

5

A00

4

A01

3

A02

2

A03

1

A04

44

A05

43

A06

42

A07

27

A08

26

A09

25

A10

24

A11

23

A12

22

A13

21

A14

20

A15

19

A16

18

A17

11

VCC1

33

VCC2

7

D00

8

D01

9

D02

10

D03

13

D04

14

D05

15

D06

16

D07

29

D08

30

D09

31

D10

32

D11

35

D12

36

D13

37

D14

38

D15

DGND

VCC

U5
1M/2MX16 FLASH ROM

14 28 42
15 29 44

37

A00

51

A01

50

A02

49

A03

48

A04

47

A05

46

A06

45

A07

43

A08

52

A09

53

A10

54

A11

2

A12

3

A13

4

A14

5

A15

13

A16

12

A17

11

A18

10

A19

9

A20

38

D00

40

D01

33

D02

31

D03

27

D04

25

D05

16

D06

18

D07

39

D08

41

D09

32

D10

30

D11

26

D12

24

D13

17

D14

19

D15

8

NC/A21

20

STATUS

56

VPP

36

BYTE

1

CE0

7

CE1

21

OE

55

PWD

22

WE

23

WP

JP1

BOOT Select 2mm

JMP

1

2

3

XJ1

(DNS) BOOT Select 0.1"

JMP

1

2

3

R59

100

1

2

R58

100

1

2

R2

4.7K

1

2

R4
1.3K

1

2

R3
820

1

2

R10

4.7K

1

2

R5
1K

1

2

R9
2.2K

1

2

R8

1K

1

2

Q1

MMBT3904

B

C

E

C2
1000PF

1
2

C1
100pF

1
2

C4
DNS

1
2

C7
1000PF

1
2

C6
0.1 uF

1
2

C5
0.1 uF

1
2

R69
DNS

1

2

R7
10K

1

2

R1
47

1

2

R6
2.2K

1

2

R13

8.2, 1/4W

1

2

YOUNG CHANG CO., LTD.

of Young Chang Co., Ltd. is prohibited.

Reproduction without the express written consent

Filename:

Doc:

Mfg:

Eng:

Sht

By:

Date:

of

Rev:

PC88 II ENGINE

MICROPROCESSOR

T. THOMPSON

021197

D V4

P82RDV4

9/19/2000

1

5

VCC

VCC

CD[15:00] {2-C1,3-A1,4-C6}

CA[20:00] {2-A1,3-A1,4-B5}

BUVDD

VCC

SIZ1 {4-C6}

DSACK1 {2-A1,3-A1}

SIZ0 {4-C6}

DSACK0

CA[20]

DS

CA[19]

VCC

CA[20]

CA[18]

CA[18]

CRESET

CA[19]

CA[17]

CA[17]

BERR

CA[18]

CA[16]

CA[16]

CWE

HALT

CA[17]

CA[15]

CD[15]

CA[15]

CD[15]

CA[16]

CD[15]

CA[14]

CD[14]

CA[14]

CD[14]

COE

CA[15]

CD[14]

CA[13]

CD[13]

CA[13]

CD[13]

CD[15]

CA[14]

CD[13]

CA[12]

CD[12]

CA[12]

CD[12]

CD[14]

E {4-C6}

CA[13]

CD[12]

CA[11]

CD[11]

CA[11]

CD[11]

CD[13]

IAK7

CA[12]

CD[11]

CA[10]

CD[10]

CA[10]

CD[10]

CD[12]

ASICS {2-B4}

CA[11]

CD[10]

CA[09]

CD[09]

CA[09]

CD[09]

CD[11]

CA[20]

CA[10]

CD[09]

CA[08]

CD[08]

CA[08]

CD[08]

CD[10]

CA[19]

CA[09]

CD[08]

CA[07]

CD[07]

CA[07]

CD[07]

CD[09]

CA[18]

CA[08]

CD[07]

CA[06]

CD[06]

CA[06]

CD[06]

CD[08]

CA[17]

CA[07]

CD[06]

CA[05]

CD[05]

CA[05]

CD[05]

CD[07]

CA[16]

CA[06]

CD[05]

CA[04]

CD[04]

CA[04]

CD[04]

CD[06]

CA[15]

VCC

CA[05]

CD[04]

CA[03]

CD[03]

CA[03]

CD[03]

CD[05]

CA[14]

CA[04]

CD[03]

CA[02]

CD[02]

CA[02]

CD[02]

CD[04]

CA[13]

CA[03]

CD[02]

CA[01]

CD[01]

CA[01]

CD[01]

CD[03]

CA[12]

VCC

CA[02]

CD[01]

CD[00]

CD[00]

CD[02]

CA[11]

CA[01]

CD[00]

CD[01]

CA[10]

BUVDD

CD[00]

CA[09]
CA[08]

RESET {2-A1,3-D1,4-D6,5-C1}

CA[07]
CA[06]

IRQ7

CA[05]

IRQ6 {4-C7}

CA[04]

IRQ5

CA[03]

IRQ4 {4-C8}

CA[02]

IRQ3

CA[01]

IRQ2

CA[00]

IRQ1

MISO {3-D6}
MOSI {3-D6}

LCDCS {4-C6}

VCC

SCK {3-C6}

SCKO

UARTCS {4-B5}

SS {3-C6}

CS2

VCC

ERAMCS

CS1
CS0

VCC

VCC

FLASHCS

BOOTCS

CRXD

COE

IFETCH

RAMCS

CTXD

BKPT

RESETDLD

IPIPE

CWE {2-A1,3-A1,4-C6}

PAI

CHB {4-C7}

FREEZE

CLB {4-C7}

VCC

DACMUTE {5-D1}

MUTE

CA[01] {2,3,4}

ROM1PR {4-D5}
ROM0PR {4-D5}

VCC

VCC

OPRSNT {3-D7}

PCLK

BERR

CWE {2,3,4}

CWE {02,03,04}

VCC

IRQ7

DSACK0

IRQ6 {4-C7}

CS0

CD[00]

CLK25 {2-A1,3-D8,5-C1}

IRQ5

BOOTCS

CD[01]
CD[02]
CD[03]
CD[04]

IRQ4 {4-C8}

DACMUTE {5-D1}

CD[05]

MUTE {5-C1}

IRQ3

MUTE

VCC

CD[06]

IRQ2

PAI

CD[07]

BERR

DS

IRQ1

PCLK

HALT

BKPT

FREEZE

VCC

PWRUPRST

VCC

IFETCH

CRESET

IPIPE

LCDCS {4-C6}

LCDE {4-C7}

CRESET

RESET {2-A1,3-D1,4-D6,5-C1}

BUVDD

+12V

RESET {4-C6}

MRXD {4-B6}

MTXD {4-B7}

IRQ7

MUTE {5-C1}

IAK7

CRXD

+VBAT

CTXD

AESO {2-A8}

RESETDLD

~12V

{2-A1,3-A1,4-C6}

Summary of Contents for PC2 Series

Page 1: ...ct line of Young Chang Co Kurzweil is a trademark of Young Chang Co All other products and brand names are trademarks or registered trademarks of their respective companies Product features and speci...

Page 2: ...trip over walk on or roll anything over cords of any type Do not allow the product to rest on or be installed over cords of any type Improper installations of this type create the possibility of a fi...

Page 3: ...Music Corp P O Box 99995 Lakewood WA 98499 0995 Tel 253 589 3200 Fax 253 984 0245 Young Chang Akki Co Ltd 178 55 Gajwa Dong Seo Ku Inchon Korea 404 250 Tel 011 82 32 570 1380 Fax 011 82 32 570 1218 Yo...

Page 4: ......

Page 5: ...1 7 Chapter 2 Diagnostics Diagnostic Tests 2 1 Entering Diagnostics 2 2 Diagnostic Test Modes 2 2 Run One Test 2 2 Run Burn in 2 3 Test Results 2 3 Description of Tests 2 4 ROM 2 4 Read write 2 4 RAM...

Page 6: ...oving the Headphone Volume Power Switch Board 3 14 Replacing the Headphone Volume Power Switch Board 3 14 Chapter 4 PC2 PC2X Disassembly Assembly Introduction 4 1 Notes Cautions Warnings 4 1 Cables Co...

Page 7: ...4 Replacing the Bass Contact Board 4 24 Removing the Keyboard Contact Strips 4 25 Replacing the Keyboard Contact Strips 4 25 PC2X Keyboard Assembly 4 26 Removing the PC2X Keyboard Assembly 4 26 Replac...

Page 8: ...heel 5 7 Front Panel Knobs 5 7 PC2 Keyboard Models 5 8 Front Panel Buttons 5 8 Alpha Wheel 5 8 Front Panel Sliders 5 8 Wheels 5 9 Keyboard 5 9 Switch Pedals 1 2 and 3 5 9 Continuous Pedals 1 and 2 5 9...

Page 9: ...d Lisa F X 128Ch Option Clocks page 3 of 5 7 5 Engine Board Sound ROM Uart Glue Decoupling page 4 of 5 7 6 Engine Board Audio Channel Muting Control page 5 of 5 7 7 Front Panel and IBBB Board keyboard...

Page 10: ...Kurzweil PC2 Series Service Manual Contents vi...

Page 11: ...are three models in the PC2 series The available models are listed below PC2 76 note keyboard PC2X 88 note keyboard PC2R rack mount Notes Cautions Warnings Please pay special attention to all Notes C...

Page 12: ...can be assigned to control operations such as sustain sostenuto etc use 1 4 tip sleeve Continuous Control Pedals Two 1 4 jacks to connect pedals that can be assigned to control operations such as volu...

Page 13: ...A Select Wet Dry FX B Select FX Mode L o w M i d H i g h Main Layer Split Split Layer Octave Shift Split Point Mute A Mute B Zone Select and Assignable Controllers Sound Setup Select Zone Parameters...

Page 14: ...in this section represents a menu of available parameters for use while editing programs in the Internal Voices and KB3 modes Functions Use the buttons in this section while editing programs or settin...

Page 15: ...s Figure 1 6 Data Entry section Data Entry This section contains the Alpha Wheel Minus and Plus buttons and the Alphanumeric keypad Use the Alpha Wheel or the Minus and Plus buttons to increase or dec...

Page 16: ...Figure 1 8 PC2R Front Panel Digital Out In Thru Out Thru Out L R MIDI Audio Outs Manufacturer Young Chang Co Ltd Serial No Designed in USA Made in R O K THIS DEVICE COMPLIES WITH PART 15 OF THE FCC R...

Page 17: ...each performance mode follows Internal Voices mode selecting the Split button switches to AutoSplit mode and adds a new sound below a preset split point MIDI Setups mode Zone 3 selecting the Split but...

Page 18: ...and Global are also included in this section The special mode buttons perform as follows press the FX button to enter the effect edit mode press the MIDI Receive button to con gure individual MIDI cha...

Page 19: ...ROM ZRAM MIDI LED If a PCX 1 Board is installed the following tests are also available PCX 1 ROM PCX 1 RW PCX 1 RAM PCX 1 MABEL PCX 1 SROM Warning Some diagnostic tests erase user programs and setups...

Page 20: ...er button 4 The LCD displays the following Figure 2 2 LCD example diagnostic main menu 5 Press Enter to select the run one test mode To select the run burn in test mode press either the Left or Right...

Page 21: ...he Cancel button Use the Left or Right cursor button to scroll through the results of each test To exit Run Burn in and return to the main menu press the Cancel button To exit diagnostics turn the pow...

Page 22: ...at the write was successful A failure of this test may indicate a problem with the RAM or related circuitry on the Engine Board MABEL This test performs a read write of the MABEL registers and veri es...

Page 23: ...r MIDI circuitry or a problem on the Connector Board or the Engine Board LED This test lights all the front panel LEDs To complete the test and obtain the test result press the Cancel button When the...

Page 24: ...lure of this test may indicate a problem with a MABEL associated circuitry or the PCX 1 Board PCX 1 SROM The PCX 1 SROM test veri es that the PCX 1 MABELs can read the Sound ROMs by performing a check...

Page 25: ...the clips when connecting cables Flat ribbon cables that connect to pico ex connectors do not have locking cable clips Some at ribbon cables have exposed wires that insert directly into a wire trap c...

Page 26: ...side and two on the rear See Figure 3 1 Figure 3 1 PC2R top cover 1 Remove the seven screws that secure the top cover Figure 3 2 Removing the top cover 2 Refer to Figure 3 2 Slide the top cover back...

Page 27: ...ove the two screws that secure the MIDI jacks to the rear panel 7 Remove the two nuts that secure the 1 4 audio out jacks to the rear panel 8 Remove the three screws that secure the Connector Board to...

Page 28: ...of the cable denoting Pin 1 and that you match it correctly with Pin 1 on the board Make certain that the wires are straight prior to inserting them into the connector and that each wire is correctly...

Page 29: ...yphony Expansion Board PCX 1 Replacing the Polyphony Expansion Board PCX 1 There are two cables routed underneath the PCX 1 Board a at ribbon cable from the LCD to the Engine Board and a stranded wire...

Page 30: ...emove the cable locking clip and disconnect the at ribbon cable from location J406 on the Engine Board Be sure to set the cable locking clip safely aside so that you can install it when you reconnect...

Page 31: ...he wire trap connectors and push down the sides of each connector to lock the cable into the connector Gently pull each cable to verify that it is locked into its connector Insert the ve wire at ribbo...

Page 32: ...sure 1 Tilt up the front edge of the PC2R 2 Using a 1 screwdriver remove the four screws that secure the Front Panel Assembly to the bottom enclosure Note Before continuing be sure that you have a sof...

Page 33: ...Panel Assembly Note Verify that the rotary potentiometers jacks and switch button caps are correctly positioned through their openings in the front panel faceplate Turn the rotary potentiometers to b...

Page 34: ...Caution Do not wiggle the connector back and forth Doing so could cause damage to the header Note Be aware of the marking red or black on the cable that indicates the connection to Pin 1 you ll need t...

Page 35: ...dicates the connection to Pin 1 on the board to prevent damage to the header or a failure caused by an improper connection 6 Follow the procedure on page 3 8 to install the Front Panel Assembly Removi...

Page 36: ...e uses a pico ex molex connector To disconnect it grip the connector and pull it out straight Caution Do not wiggle the connector back and forth Doing so could cause damage to the header Note Be aware...

Page 37: ...screw that secures the front panel faceplate 4 Connect the at ribbon cable from the Right Front Panel Board to the Left Front Panel Board location J603 Caution The side walls of the pico ex header ar...

Page 38: ...ower Switch Boards To remove the board desolder this connection from the Headphone Volume Power Switch Board Note This illustration shows the Headphone Volume Power Switch Board lying at to indicate t...

Page 39: ...PC2X keyboard Cables Connectors Flat Ribbon Cables All at ribbon cables with connectors are keyed and therefore cannot be reversed Most at ribbon cables have locking cable clips Be sure to reapply th...

Page 40: ...your work surface 3 Move the unit so that the rear panel portion of the unit hangs over the edge of your work surface This gives you access to the seven screws that secure the rear panel portion of t...

Page 41: ...work surface 3 Move the unit so that the rear panel portion of the unit hangs over the edge of your work surface This gives you access to the nine screws that secure the rear panel portion of the top...

Page 42: ...move the endcap locking bracket screw the bracket remains loosely in the endcap assembly Set the endcap safely aside Repeat for the other endcap 5 Refer to Figure 4 4 The bottom edge of the rear panel...

Page 43: ...the top enclosure and rotate it back approximately two inches This separates the bottom edges of the top enclosure and bottom enclosure 7 Lift the top enclosure straight up 8 Turn the top enclosure ov...

Page 44: ...eps 3 and 4 separately Combining these steps could cause the top enclosure to ip away from the bottom enclosure or off of your work surface 4 Move the unit so that the rear panel edge of the unit hang...

Page 45: ...pport Walls are also included on the top enclosure Figure 4 5 shows the placement of the enclosure support walls Figure 4 6 shows the placement of the boards Figure 4 5 Top enclosure enclosure support...

Page 46: ...e Right Enclosure Support Wall 1 Align the center screw holes of the three hole groupings in the right enclosure support wall with the thread marks in the extrusion 2 Install the six screws that secur...

Page 47: ...unlocks the trap to free the cable wires Gently pull each cable up out of the connector Note the marking red or black on each cable that indicates the connection to Pin 1 you ll need to reconnect the...

Page 48: ...onnector Gently pull each cable to verify that it is locked into its connector Insert the ve wire at ribbon cable from the Engine Board into the wire trap connector at J302 on the Connector Board Inse...

Page 49: ...at location J604 was disconnected following the procedure to remove the Connector Board It is not necessary to disconnect it from the Front Panel Board However if you are replacing the Front Panel Bo...

Page 50: ...board with the thread marks in the extrusion and install the two screws that secure the front panel edge See Figure 4 8 3 Place a PC board clamp in position Align the center screw holes of the clamp...

Page 51: ...Install the four screws that secure it to the front panel bezel 3 Connect the stranded wire cable to J405 on the Engine Board 4 Connect the at ribbon cable to J406 on the Engine Board Be sure to inst...

Page 52: ...2 use wire trap connectors The shielding has been removed from the end of these cables to expose the wires The wires are inserted directly into these connectors Lift up the sides of each connector Thi...

Page 53: ...e of the cable denoting Pin 1 and that you match it correctly with Pin 1 on the board Make certain that the wires are straight prior to inserting them into the connector and that each wire is correctl...

Page 54: ...6 Be sure to set the cable locking clip safely aside so that you can install it when you reconnect the cable 7 Two of the screws that secure the left enclosure support wall also secure the front panel...

Page 55: ...connector are lifted Insert the at ribbon cables into the wire trap connectors and push down the sides of each connector to lock the cable into the connector Gently pull each cable to verify that it i...

Page 56: ...following order Caution Be sure to look for the marking on the edge of the cable denoting Pin 1 and that you match it correctly with Pin 1 on the board Make certain that the wires are straight prior...

Page 57: ...ds and key weights If you need to gain access to the keys only i e key replacement you can do so by following the procedure described on page 4 21 Disconnecting the PC2 Keyboard 1 Refer to Figure 4 11...

Page 58: ...ds of the at ribbon cables from the keyboard contact boards during service be sure that you have reconnected them and reapplied the tape to secure the connectors 1 Place the keyboard upside down on a...

Page 59: ...on the bottom enclosure To move the keyboard lift the keyboard up slightly to free the 16 screws from their positions on the bottom enclosure 6 Lift the keyboard up and move it approximately one inch...

Page 60: ...utlines of the natural and sharp keys and the locations and functions of the components described in the following procedures Natural White Key Figure 4 12 Natural White key 76 note keyboard Figure 4...

Page 61: ...oard chassis Sharp Black Keys 1 To remove a sharp key rst remove the adjacent natural keys as described in the previous procedure 2 Each key has a spring located at the rear of the key Using needle no...

Page 62: ...2 Remove the 24 screws that secure the Treble Contact Board to the keyboard chassis and remove the Treble Contact Board Replacing the Treble Contact Board 1 Position the Treble Contact Board on the k...

Page 63: ...ove a keyboard contact strip gently lift and free the strip from its position Be careful not to rip or damage any contact in the process Figure 4 15 Side view of the natural white key 76 note keyboard...

Page 64: ...but it has cables connected to the Mod Wheel Assembly and the Connector Board Figure 4 16 PC2X 88 note keyboard bottom 5 Slide the PC2X back onto your work surface 6 Lift the Mod Wheel Assembly and di...

Page 65: ...cables to the bottom enclosure 4 Lift the Mod Wheel Assembly and connect the Aftertouch ex cables Be sure to reapply the nylon reinforced tape that secures the ex cables to the bottom enclosure 5 Slid...

Page 66: ...e spring by inserting a dowel 3mm diameter into the spring and pushing down on it slightly Then pull the top of the dowel toward the front of the keyboard This will unhook the spring from the keyboard...

Page 67: ...ed to the keyboard chassis by a hook Refer to Figure 4 19 You can remove the spring by inserting a dowel 3mm diameter into the spring and pushing down on it slightly Then pull the top of the dowel tow...

Page 68: ...he tape to free the cable 2 Disconnect the small ribbon cable that connects the Treble and Bass Contact Boards 3 Remove the 26 screws that secure the Treble Contact Board to the keyboard chassis and r...

Page 69: ...or other damage 2 Follow the procedure to remove the Bass and Treble Keyboard Contact Boards 3 Examine the keyboard contact strips and look at the design of an individual contact The top portion of t...

Page 70: ...s the bass rod and the second rod is referred to as the treble rod The rst rod the bass rod begins at low A and extends to G above Middle C The second rod the treble rod begins at A above Middle C and...

Page 71: ...re Note Be sure to place the sharp key weights in the correct positions 3 Place the rod and key weights into position over the support brackets and snap the rod into the support brackets Be certain th...

Page 72: ...4 34 PC2 PC2X Disassembly Assembly PC2X Keyboard Assembly...

Page 73: ...ains properly positioned Surface Mount Devices The removal and replacement of surface mount devices requires training and the proper equipment If you do not have the training or equipment to remove or...

Page 74: ...nd the procedure to execute the diagnostic tests refer to Chapter 2 Diagnostics Run engine Exits the boot block and returns the unit to normal operation Hard RESET Clears the memory to factory default...

Page 75: ...option keyboard and rack models Installing the Operating System or Setups Warning This procedure requires performing a hard reset All user programs and setups will be erased Before continuing be sure...

Page 76: ...p and restart the sequence 7 After the le is loaded the unit will reset Installing Sound ROM Options After installing a Sound ROM option the presets need to be transferred into Flash ROM Warning This...

Page 77: ...he Engine Board and is accessible when the access panel is removed 1 Insert a at plastic tool plastic knife pen cap etc into one of the openings between the battery and the holder to lift the battery...

Page 78: ...oved 1 Refer to Figure 5 1 Insert a at plastic tool plastic knife pen cap etc into one of the openings between the battery and the holder to lift the battery 2 Ease the battery out of the holder If ne...

Page 79: ...value it is applicable only to keyboard units The second line shows the results of the current test Figure 5 2 shows the result of the volume potentiometer test To exit the Scanner Tests and return t...

Page 80: ...line shows the results of the current test Figure 5 3 shows the result of a key test in this case striking the key C4 on the keyboard To exit the Scanner Tests and return to normal operation simultane...

Page 81: ...result for the front key contact switch and the second is for the rear switch An example of the expected test result for the Middle C key follows KEY C4 60 C4 60 Pressing harder the display will chan...

Page 82: ...ler connected Connect a pair of headphones turn the power on When the unit is on and ready to play simultaneously press the MIDI Receive and Global buttons to play one of the stored demos Flashing LED...

Page 83: ...der connections on the LCD and Engine Boards 5 Refer to the Engine Board schematics and check the signal path Buttons Sliders or Controllers not working 1 Run the Scanner Tests Note If you are servici...

Page 84: ...for keyboard signals 5 Trace signal path 6 Find and replace bad component s or order a board replacement Dead Note s One or More in a Section 1 Remove related contact board 2 Check contact strip for...

Page 85: ...Pwr Hp J301 PC2 Power J303 MIDI CPU J304 Front Panel J302 Power In LCD Connector Board Engine Board Hp Vol Pwr Sw Board J601 Front Panel J602 FP Bridge J603 FP Bridge J604 FP Bridge 2 Left Front Panel...

Page 86: ...J302 Audio J602 FP Bridge J601 IBBB J604 Front Panel Wheels J202 J205 Mod J204 Pitch J201 J203 Wheels Board 88 note keyboards only Button Board J101 Slider J102 FP Bridge LCD J403 MIDI CPU J402 PC2 PW...

Page 87: ...boards and assemblies in common The exceptions are the parts lists for the Final and Keyboard Assemblies PC2 PC2X Printed Circuit Boards and Assemblies PC2R PC2 PC2X All Models PC2 PC2X Keyboard Model...

Page 88: ...al Assembly page 6 16 N012103802 LCD Board page 6 15 N012300040 Connector Board page 6 13 N012300051 Engine Board page 6 3 N012300070 Front Panel Assembly page 6 14 N012300080 Left Front Panel Board p...

Page 89: ...TF 110 5 1 16W 0603 T R 1 R28 N051064015 RES TF 1 5K 5 1 16W 0603 2 R64 65 N051064025 RES TF 330 5 1 16W 0603 1 R32 N051064100 RES TF 1K 5 1 16W 0603 T R 4 R5 8 34 68 N051064109 RES TF 1M 5 1 16W 060...

Page 90: ...TL 24 576MHz 50PPM FND FAR 18PF SMT 1 Y2 N061000802 IC LOGIC FAIRCHILD TI SN74AHCIGO8DBVR 3 U3 4 18 N061000912 IC LOGIC INV TINY UHS UNBUF SOT23 5 2 U12 13 N061007139 IC LOGIC 74VHC139 SOP16 1 U10 N06...

Page 91: ...D 1 ENTER PC2 X 1 N035026151 BUTTON LG W LED SOLO PC2 X 1 N035026152 BUTTON LG W LED EQ PC2 X 1 N035026153 BUTTON LG W LED SW1 PC2 X 1 N035026154 BUTTON LG W LED SW2 PC2 X 1 N035026155 BUTTON LG W LED...

Page 92: ...HEADER 1 SP DUAL ROW 20P 057 020 153 3 J304 306 307 N041032305 CONN WIRE TRAP 2 00mmSP 5P 52147 0510 1 J302 N041032306 CONN WIRE TRAP 2 00mmSP 6P 52147 0610 1 J308 N041032307 CONN WIRE TRAP 2 00mmSP...

Page 93: ...7810 CAP CER X7R 1000PF 50V 10 0603 21 C1 3 6 8 11 14 22 25 27 47 N052007833 CAP CER NPO 33PF 50V 5 0603 2 C4 5 N052901601 CAP ELECT GP 100UF 16V 20 SZC SMT 4 C28 34 36 37 N052901602 CAP ELECT GP 0 19...

Page 94: ...100310 RES MF 1K 1 1 8W 1 R12 N051100316 RES MF 1 5K 1 1 8W 1 R13 N051100336 RES MF 4 99K 1 1 8W 2 R16 20 N051100354 RES MF 10K 1 1 8W 2 R9 10 N051100379 RES 110K 1 8W 1 2 R6 7 N051100439 RES MF 30 1K...

Page 95: ...CABLE SLIDER TO CONN BD 7P PC2 X 1 N013041801 CABLE ENGINE TO CONN BD 10P PC2 X 1 N013041901 CABLE ENGINE TO CONN BD 5P PC2 X 1 N013042001 CABLE WHEEL TO CONN BD 6P PC2 X 1 N013042101 CABLE BUTTON BD...

Page 96: ...N 3M 4 N052001022 ADAPTER 1 N035027013 CHECK PITCH MOD WHEEL 1 N032033713 ENDCAP LEFT 1 N032033813 ENDCAP RIGHT 1 N125223408 TAPPING SCREW 2 BH 3X8 BLK PLASTIC 14 FOR ENDCAPS N215040311 KEYBOARD TP 8R...

Page 97: ...K KRYBOARD K2500X XS AES 1 N022002703 SPACER PUSH LOCKING 8 0MM TALL 4 N022003714 CABLE CLAMP 14P 1 N022003720 CABLE CLAMP 20P 4 N025224508 TAPPING SCREW 2 BH 3 5X8 WHITE W WASHER 35 N025226508 TAPPIN...

Page 98: ...N215040413 KEYBOARD TP 10MDF AFT ABS 1 Part No Description Qty Reference Designation PCB KEY CONTACT LOW PCB KEY CONTACT HIGH KEY CONTACT STRIP 12 NOTE BRACKET ROD KEY WEIGHT SUPPORT 12 POS KEY PIVOT...

Page 99: ...051100011 RES NET QUAD ISO 100 5 1 16W 3 RP6 8 N051101706 RES CF 47 5 1 8W 1206 2 R134 137 N051101708 RES CF 56 5 1 8W 1206 2 R4 5 N051101721 RES CF 270 5 1 8W 1206 1 R6 N051101724 RES 470 5 THICK FIL...

Page 100: ...31FP 1 U1 Part No Description Qty Reference Designation N025323306 MACHINE SCREW BH 3X6 BLK 7 BRACKET CLAMPING PCB FRONT LEFT RIGHT N025383306 MACHINE SCREW FH M3X6 SMALL 4 FRONT PANEL BRACKET CLAMPIN...

Page 101: ...600 KEYCAP NO LED PC2R 5 S1 2 9 13 14 N035034000 KNOB ENCODER PC2R 1 SP1 N051101702 RES CF 15 5 1 8W 1206 2 R9 10 N051101703 RES CF 1 5 1 8W 1206 1 R2 N051101757 RES CF 10K 5 1 8W 1206 12 R3 8 11 16 N...

Page 102: ...R 270mm 1 N013042901 CABLE CONN TO FRONT PANEL 26P PC2R 320mm 1 N013043001 CABLE CONN TO ENG AUDIO 5P PC2R 105mm 1 N022002703 BUTTON SUPPORT DONG A DABS 8R 4 N025223306 TAPPING SCREW 2 BH 3X6 BLK 13 N...

Page 103: ...ge 2 of 2 page 7 9 Connector Board keyboard models Scanner page 1 of 3 page 7 10 Connector Board keyboard models Digital Interface page 2 of 3 page 7 11 Connector Board keyboard models Power Supply Au...

Page 104: ......

Page 105: ...23 A12 22 A13 21 A14 20 A15 19 A16 18 A17 11 VCC1 33 VCC2 7 D00 8 D01 9 D02 10 D03 13 D04 14 D05 15 D06 16 D07 29 D08 30 D09 31 D10 32 D11 35 D12 36 D13 37 D14 38 D15 DGND VCC U5 1M 2MX16 FLASH ROM 14...

Page 106: ...TAI 64 MDATAO 53 SMA01 52 SMA02 51 SMA03 50 SMA04 49 SMA05 48 SMA06 47 SMA07 46 SMA08 45 SMA09 44 SMA10 43 SMA11 42 SMA12 41 SMA13 40 SMA14 39 SMA15 38 SMA16 37 SMA17 36 SMA18 35 SMA19 34 SMA20 33 SMA...

Page 107: ...45 DMD 06 46 DMD 07 47 DMD 08 48 DMD 09 49 DMD 10 50 DMD 11 53 DMD 12 54 DMD 13 55 DMD 14 56 DMD 15 57 DMD 16 58 DMD 17 59 DMD 18 60 DMD 19 61 DMD 20 62 DMD 21 63 DMD 22 64 DMD 23 R64 1 5K 1 2 R65 1...

Page 108: ...2 C28 0 1 uF 1 2 C26 0 1 uF 1 2 C24 0 1 uF 1 2 C20 0 1 uF 1 2 C18 0 1 uF 1 2 C16 0 1 uF 1 2 C37 0 1 uF 1 2 C35 0 1 uF 1 2 C33 0 1 uF 1 2 C31 0 1 uF 1 2 C29 0 1 uF 1 2 C27 0 1 uF 1 2 C25 0 1 uF 1 2 C19...

Page 109: ...C74 0 1 uF 1 2 C73 0 1 uF 1 2 C62 0 1 uF 1 2 C63 0 1 uF 1 2 C51 47uF 35V 1 2 C50 47uF 35V 1 2 C49 47uF 35V 1 2 C48 47uF 35V 1 2 U25 NE5532 3 2 4 8 1 U24 NE5532 3 2 4 8 1 R32 330 1 2 R35 36 1 8W 1 2 R4...

Page 110: ...2 S45 TACT 3 2 S63 TACT 3 2 S64 TACT 3 2 S68 TACT 3 2 S67 TACT 3 2 S70 TACT 3 2 S69 TACT 3 2 S65 TACT 3 2 S66 TACT 3 2 S59 TACT 3 2 S58 TACT 3 2 S61 TACT 3 2 S60 TACT 3 2 S55 TACT 3 2 S56 TACT 3 2 S5...

Page 111: ...A B C D J701 IBBB 5 COL4 1 LEDROW0 2 LEDROW1 3 SWROW0 4 SWROW1 D7 RED 1 2 D6 RED 1 2 S72 TACT 3 2 S71 TACT 3 2 YOUNG CHANG CO LTD of Young Chang Co Ltd is prohibited Reproduction without the express w...

Page 112: ...P 55 5 P 56 4 P 57 22 R W 24 RESETOUT 23 SYNC 72 VCC 69 VREFADC 68 VREFDAC 32 VSS1 73 VSS2 28 XIN 29 XOUT 67 DAC1 66 DAC2 57 P 00 56 P 01 55 P 02 54 P 03 53 P 04 52 P 05 51 P 06 50 P 07 49 P 10 48 P...

Page 113: ...2 R95 110 1 2 R93 56 1 2 R99 56 1 2 R102 56 1 2 R94 110 1 2 R69 110 1 2 R66 2 2K 1 2 Q1 MMBT2907 C B E J314 JACK 1 6 2 5 3 4 J313 JACK 1 6 2 5 3 4 J317 JACK 1 6 3 4 J318 JACK 1 6 3 4 J319 JACK 1 6 3 4...

Page 114: ...C E Q9 MMBT2222 B C E U9 NE5532 3 2 8 4 1 U3 TL072 5 6 8 4 7 D21 LL4148 1 2 D22 S1A 1 2 R118 1 6K 1 2 R19 5 6K 1 2 R18 470 1 2 R117 470 1 2 R122 15 0K 1 1 2 R8 5 6K 1 2 R119 1M 1 2 R129 3K 1 2 R127 3K...

Page 115: ...J101 SLIDER 1 5VREF 7 AGND 2 CTRL1 3 CTRL2 4 CTRL3 5 CTRL4 6 VSLDR S4 TACT 3 2 S3 TACT 3 2 S2 TACT 3 2 S1 TACT 3 2 D4 DUAL COLOR 2 3 1 D3 DUAL COLOR 2 3 1 D2 DUAL COLOR 2 3 1 D1 DUAL COLOR 2 3 1 YOUNG...

Page 116: ...0 1uF 50V 20 1 2 R2 1 1 2 D1 RED 1 2 D7 RED 1 2 D3 RED 1 2 D5 RED 1 2 D8 RED 1 2 D4 RED 1 2 D6 RED 1 2 D2 RED 1 2 Q8 MMBT2907 B E C Q6 MMBT2907 B E C Q7 MMBT2907 B E C Q3 MMBT2907 B E C Q4 MMBT2907 B...

Page 117: ...LL4148 2 1 R21 10K LIN 2 1 3 R22 10K LIN 2 1 3 R20 10K LIN 2 1 3 R19 10K LIN 2 1 3 D11 DUAL COLOR 2 3 1 D19 DUAL COLOR 2 3 1 D17 DUAL COLOR 2 3 1 D15 DUAL COLOR 2 3 1 D13 DUAL COLOR 2 3 1 R17 15 1 2...

Page 118: ...4 P 03 53 P 04 52 P 05 51 P 06 50 P 07 49 P 10 48 P 11 47 P 12 46 P 13 45 P 14 44 P 15 43 P 16 42 P 17 40 P 20 39 P 21 38 P 22 37 P 23 36 P 24 35 P 25 34 P 26 33 P 27 3 P 30 2 P 31 79 P 32 78 P 33 77...

Page 119: ...3 12 C47 1000pF 1 2 C56 0 1uF 1 2 C25 1000pF 1 2 C22 1000pF 1 2 C21 1000pF 1 2 C20 1000pF 1 2 C19 1000pF 1 2 C17 1000pF 1 2 C18 1000pF 1 2 D13 LL4148 1 2 R106 3K 1 2 R5 56 5 1 2 R4 56 5 1 2 R6 270 5 1...

Page 120: ...331 B C E Q14 KSC2331 B C E Q9 MMBT2222 B C E U9 NE5532 3 2 8 4 1 D21 LL4148 1 2 D22 S1A 1 2 R118 1 6K 1 2 R19 5 6K 1 2 R18 470 1 2 R117 470 1 2 R8 5 6K 1 2 R119 1M 1 2 R122 15 0K 1 1 2 R129 3K 1 2 R1...

Page 121: ...3 6 7 2 AGND RIGHT LEFT J2 PC2R FRONT PANEL VOL PWR HPhones 5 5Vref 1 14VAC 2 14VACSW 3 9VDC 4 9VDCSW 10 7 DGND 8 9 6 WPR J1 Headphone 1 9 8 7 3 2 4 5 6 YOUNG CHANG CO LTD of Young Chang Co Ltd is pr...

Page 122: ...Kurzweil PC2 Series Service Manual 7 20...

Page 123: ...4 2 4 19 diagram 88 note keyboard 4 3 4 26 opening 76 note keyboard 4 2 opening 88 note keyboard 4 3 Burn in Tests diagnostics 2 3 Button Test scanner tests PC2 5 8 scanner tests PC2R 5 7 C Cables key...

Page 124: ...els 3 6 diagram keyboard models 4 16 parts list 6 3 removing keyboard models 4 15 removing rack models 3 6 replacing keyboard models 4 17 replacing rack models 3 6 Entering Diagnostic Tests 2 2 F Fina...

Page 125: ...r tests PC2 5 9 Polyphony Expansion Board PCX 1 diagram 3 5 removing keyboard models 4 13 removing rack models 3 5 replacing keyboard models 4 14 replacing rack models 3 5 R RAM diagnostic test 2 4 Re...

Page 126: ...iv Kurzweil PC2 Series Service Manual Y Young Chang Distributors iii Z ZRAM diagnostic test 2 5...

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