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4.

 

Insert the hose and coupling into the die set as 
illustrated.  Position the coupling to the proper depth 
according to the following guideline:  

  

Coupling with crimp location markings: Several 

Kurt Hydraulics couplings are manufactured with a 
knurl mark on the circumference of the ferrule.  
Looking down from the die set, line up the middle 
of the knurl with the top edge of the die set.  

   

Coupling without crimp location markings:  
Refer to the Kurt Hydraulics crimp specification for die position.  
    

5.

 

Manually place the pusher donut on top of the die 
set with the clearance slot facing forward to the 
operator.  Be sure the top rings of the die set are 
evenly contained inside the bottom of the pusher 
donut.  

 

6.

 

Seat the die set in the cone base by firmly 
pushing down on the pusher donut.  Check the 
alignment of the die set to make sure the die 
holders are level and are not overlapping.  

 

7.

 

Slide the ram pusher onto the retainer disk at the 
end of the ram.  

 

8.

 

Select the proper micrometer setting from the 
Kurt Hydraulics crimp specification and twist the 
top of the micrometer until that number appears on the micrometer barrel.  

 

9.

 

Depress and hold the foot switch.  

 

10.

 

Ram pusher will travel downward and engage pusher donut until the micrometer foot contacts 
the limit switch.  

 

11.

 

Release the foot switch once the micrometer contacted the limit switch and the pump has shut 
off.  

   

  

Summary of Contents for KH-60

Page 1: ...KH 60 KH 60 P CRIMPER OPERATORS MANUAL Kurt Manufacturing Company AN EMPLOYEE OWNED COMPANY HYDRAULICS DIVISIONS TOLL FREE 1 866 257 7995 FAX 1 308 787 1281...

Page 2: ...CONTENTS WARNING SAFETY PRECAUTIONS 2 SPECIFICATIONS 3 INSTALLATION 4 HOSE PREPARATION 5 CRIMPING 6 CALIBRATION CHECK 9 MICROMETER ADJUSTMENT 10 SERVICE AND MAINTENANCE 12 WARRANTY INFORMATION 13 ACCE...

Page 3: ...HOSE AND COUPLING COMBINATIONS DUE TO THE ADJUSTABILITY OF THE CRIMPER HOSE AND COUPLINGS OF OTHER MANUFACTURERS MAY STILL BE CRIMPED WITH THIS MACHINE KURT HYDRAULICS RECOMMENDS CONTACTING THE HOSE A...

Page 4: ...2 Wide x 19 9 High KH 60 P Weight Approximately 110 lbs Maximum Cylinder Force 60 Ton Pump Maximum psi 10 000 Reservoir capacity 6 Gallon Oil type ISO grade 46 anti wear hydraulic fluid Electrical Re...

Page 5: ...ated worktable Due to the weight of the crimper Kurt Hydraulics recommends lifting the crimper by mechanical means at the top of the single handle When lifted by this handle the crimper will be balanc...

Page 6: ...ification which can be found at www kurthydraulics com by contacting technical support at 1 866 257 7995 or sending a request to hydraulictech kurt com 4 Determine hose cut length by subtracting the c...

Page 7: ...base and segments for the die set with the supplied anti seize or equivalent high pressure molybdenum grease Re apply grease regularly especially when wearing surfaces on cone base and fingers appear...

Page 8: ...ward to the operator Be sure the top rings of the die set are evenly contained inside the bottom of the pusher donut 6 Seat the die set in the cone base by firmly pushing down on the pusher donut Chec...

Page 9: ...am pusher has retracted manually remove the pusher donut and pull the coupling out of the die set The ram pusher can also be removed as necessary depending on the size of the fitting being crimped Usi...

Page 10: ...it should engage the pusher donut causing the dies to completely close and the pump to start building pressure for approximately 1 second before shutting off the crimper is correctly calibrated 7 If...

Page 11: ...pproximately 027 change in crimp diameter For example If the Kurt Hydraulics crimp specification is 885 and the observed crimp diameter is 872 the stem foot needs to be turned approximately one half t...

Page 12: ...allowed tolerance from the Kurt Hydraulics specification If all hose and coupling combinations crimp out of specification then the crimper must be recalibrated by using steps 1 5 mentioned above Each...

Page 13: ...the drain plug with a 5 16 Allen wrench and drain all the fluid Remove any loose sealant from 3 8 NPT plug and re apply new Teflon pipe sealant Tape not recommended as it may obstruct precision fit pa...

Page 14: ...e shall be replaced or repaired free of charge or extended a credit refund of the original acquisition cost to the purchaser This limited warranty is contingent upon the conditions that prompt receipt...

Page 15: ...KHC 1730 1 730 Die Set silver KHC 1920 1 920 Die Set purple KHC 0580BL 0 580 3 Indent Die Set for BH Hose KHC 0850BL 0 850 3 Indent Die Set for BH Hose 31074 0830 301 Die Screws LC 022D 01M Die Sprin...

Page 16: ...15 2019 Visit us at www kurthydraulics com Kurt Manufacturing Company AN EMPLOYEE OWNED COMPANY HYDRAULICS DIVISIONS TOLL FREE 1 866 257 7995...

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