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SERVICE AND MAINTENANCE 

 

  
  
Regular maintenance and performance evaluation is required for the KH60 crimper:  
  

1.

 

Lubricate the die sets and cone base regularly and as needed.  

  

2.

 

The hydraulic system of the KH60 crimper is 
closed; so fluid addition should not be necessary 
on a regular basis.  However, it’s good practice to 
change the hydraulic fluid on an annual basis or 
after extended periods of heavy use.  A drain plug 
has been provided under the base of the crimper.  
Remove the drain plug with a 5/16” Allen wrench 
and drain all the fluid.  Remove any loose sealant 
from 3/8” NPT plug and re-apply new Teflon pipe 
sealant (Tape not recommended as it may obstruct 
precision fit parts within the pump). Re-install 
3/8” NPT plug. Remove vent and fill with 
approximately .6 gallons of ISO grade 46 anti-wear hydraulic fluid.  Replace vent after filling.  

  

3.

 

Kurt Hydraulics recommends checking crimper calibration often and regularly using a dial 
caliper of micrometer. If the machine consistently crimps out of specification, see the 
“CALIBRATION CHECK” section in this manual.  

  

4.

 

If repair of the KH60 crimper is needed, contact Kurt Hydraulics at 1-866-257-7995 

 

 

 

Summary of Contents for KH-60

Page 1: ...KH 60 KH 60 P CRIMPER OPERATORS MANUAL Kurt Manufacturing Company AN EMPLOYEE OWNED COMPANY HYDRAULICS DIVISIONS TOLL FREE 1 866 257 7995 FAX 1 308 787 1281...

Page 2: ...CONTENTS WARNING SAFETY PRECAUTIONS 2 SPECIFICATIONS 3 INSTALLATION 4 HOSE PREPARATION 5 CRIMPING 6 CALIBRATION CHECK 9 MICROMETER ADJUSTMENT 10 SERVICE AND MAINTENANCE 12 WARRANTY INFORMATION 13 ACCE...

Page 3: ...HOSE AND COUPLING COMBINATIONS DUE TO THE ADJUSTABILITY OF THE CRIMPER HOSE AND COUPLINGS OF OTHER MANUFACTURERS MAY STILL BE CRIMPED WITH THIS MACHINE KURT HYDRAULICS RECOMMENDS CONTACTING THE HOSE A...

Page 4: ...2 Wide x 19 9 High KH 60 P Weight Approximately 110 lbs Maximum Cylinder Force 60 Ton Pump Maximum psi 10 000 Reservoir capacity 6 Gallon Oil type ISO grade 46 anti wear hydraulic fluid Electrical Re...

Page 5: ...ated worktable Due to the weight of the crimper Kurt Hydraulics recommends lifting the crimper by mechanical means at the top of the single handle When lifted by this handle the crimper will be balanc...

Page 6: ...ification which can be found at www kurthydraulics com by contacting technical support at 1 866 257 7995 or sending a request to hydraulictech kurt com 4 Determine hose cut length by subtracting the c...

Page 7: ...base and segments for the die set with the supplied anti seize or equivalent high pressure molybdenum grease Re apply grease regularly especially when wearing surfaces on cone base and fingers appear...

Page 8: ...ward to the operator Be sure the top rings of the die set are evenly contained inside the bottom of the pusher donut 6 Seat the die set in the cone base by firmly pushing down on the pusher donut Chec...

Page 9: ...am pusher has retracted manually remove the pusher donut and pull the coupling out of the die set The ram pusher can also be removed as necessary depending on the size of the fitting being crimped Usi...

Page 10: ...it should engage the pusher donut causing the dies to completely close and the pump to start building pressure for approximately 1 second before shutting off the crimper is correctly calibrated 7 If...

Page 11: ...pproximately 027 change in crimp diameter For example If the Kurt Hydraulics crimp specification is 885 and the observed crimp diameter is 872 the stem foot needs to be turned approximately one half t...

Page 12: ...allowed tolerance from the Kurt Hydraulics specification If all hose and coupling combinations crimp out of specification then the crimper must be recalibrated by using steps 1 5 mentioned above Each...

Page 13: ...the drain plug with a 5 16 Allen wrench and drain all the fluid Remove any loose sealant from 3 8 NPT plug and re apply new Teflon pipe sealant Tape not recommended as it may obstruct precision fit pa...

Page 14: ...e shall be replaced or repaired free of charge or extended a credit refund of the original acquisition cost to the purchaser This limited warranty is contingent upon the conditions that prompt receipt...

Page 15: ...KHC 1730 1 730 Die Set silver KHC 1920 1 920 Die Set purple KHC 0580BL 0 580 3 Indent Die Set for BH Hose KHC 0850BL 0 850 3 Indent Die Set for BH Hose 31074 0830 301 Die Screws LC 022D 01M Die Sprin...

Page 16: ...15 2019 Visit us at www kurthydraulics com Kurt Manufacturing Company AN EMPLOYEE OWNED COMPANY HYDRAULICS DIVISIONS TOLL FREE 1 866 257 7995...

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