background image

18

ENGLISH | Hydraulic Intensifier Set-Up

Hydraulic Intensifier Set-up

The 3600H Series Hydraulic vises use the APD50-112

Hydraulic Intensifier.

1.  Remove plastic caps from pressure and release ports on Hydraulic 

Intensifier. Install 90° fittings.

2.  Remove plastic caps from pressure and release ports on hand or 

foot valve. Install straight fitting.

3.  Install straight fitting on the Hydraulic Unit of the 3600H vise. 

4.  Connect air hose from Hydraulic Intensifier pressure port to Hand 

or Foot Valve pressure port.

5.  Connect air hose from Hydraulic Intensifier release port to Hand or 

Foot Valve release port.

6.  Connect high-pressure (shiny black) hydraulic hose to nose of 

Hydraulic Intensifier and to fitting on Hydraulic unit on 3600H vise.

7.  Add hydraulic oil to intensifier reservoir (8 ounce bottle supplied). 

8.  Connect shop air to inlet port of Hand or Foot Valve.

9.  A filter-lubricator-regulator (FLR) combination is recommended to 

insure clean air coming into the unit. See Clamping Force Chart for 

air pressure required to attain desired clamping force.

10.  Apply air pressure (80 PSI maximum) to system. Loosen swivel 

fitting at vise and bleed air. Tighten fitting. Release air pressure.

11.  Repeat previous step until all air is purged.

NOTE: Add oil to reservoir as needed.  

NOTE: Mount Hydraulic Intensifier at same level or higher than 

vise.

12.  System is now ready for use.

NOTE: For multiple vise hook-ups, call factory for recommendations.

Summary of Contents for 3600H Series

Page 1: ...3600H Series Vise Hydraulic Base Assembly Operating Instructions Manual Manual de instrucciones de operaci n 3600H Forward 3610H Reverse 3620H Forward Short 3630H Reverse Short ENGLISH ESPA OL...

Page 2: ...7 Hydraulic Intensifier Set Up 18 19 Maintenance Schedule 20 23 Troubleshooting Tips 24 Vise Data Use this to fill out information about your vise for quick reference Purchase Date ________ ________ _...

Page 3: ...allow side mounting upright and back to back mounting using the body through holes allows side by side mounting With twelve different models ranging from standard lengths to short lengths forward to r...

Page 4: ...th solvent or other cleaner if needed Air activated vises require shop air power Air filter lubricator required To minimize vise bed deflection clamp your Kurt vise to your machine table pallet or sub...

Page 5: ...ll void the warranty if used This will also cause damage to the thrust bearing and screw threads If you need more clamping force you may need to upgrade the vise to a larger one To properly clamp a pa...

Page 6: ...LISH Fig 1 Sketch 2A Incorrect part clamping Vise width centerline Sketch 2B Correct part clamping Sketch 2C Correct part clamping Sketch 2D Correct part clamping Non machined spacer Operating Instruc...

Page 7: ...shown above in two places Tighten the adjustment set screw for a 002 space under the front face of the movable jaw then the jaw will tighten down during clamping and provide down movement pulling the...

Page 8: ...9 Segment 1 10 D60I 10 SA Handle Assembly 1 11 3600V 11A Socket Set Screw 1 2 13 1 12 Jan 78 Screw SHSS 1 4 20 x 3 4 1 13 3600V 128 O Ring Buna N 129 1 14 3600V 99 O Ring Buna N 117 1 15 00 1419 Scre...

Page 9: ...9 ENLGISH 3600H Mechanical Drawing 3600H Mechanical Drawing...

Page 10: ...SA Handle Assembly 1 11 3600V 11A Socket Set Screw 1 2 13 1 12 Jan 78 Screw SHSS 1 4 20 x 3 4 1 13 3600V 128 O Ring Buna N 129 1 14 3600V 99 O Ring Buna N 117 1 15 00 1419 Screw SHCS 1 2 13 x 1 1 4 4...

Page 11: ...11 ENLGISH 3610H Mechanical Drawing 3610H Mechanical Drawing...

Page 12: ...Segment 1 10 D60I 10 SA Handle Assembly 1 11 3600V 11A Socket Set Screw 1 2 13 1 12 Jan 78 Screw SHSS 1 4 20 x 3 4 1 13 3600V 128 O Ring Buna N 129 1 14 3600V 99 O Ring Buna N 117 1 15 00 1419 Screw S...

Page 13: ...13 ENLGISH 3620H Mechanical Drawing 3620H Mechanical Drawing...

Page 14: ...9 Segment 1 10 D50 10A SA Handle Assembly 1 11 3600V 11A Socket Set Screw 1 2 13 1 12 Jan 78 Screw SHSS 1 4 20 x 3 4 1 13 3600V 128 O Ring Buna N 129 1 14 3600V 99 O Ring Buna N 117 1 15 00 1419 Scre...

Page 15: ...15 ENLGISH 3630A Mechanical Drawing 3630H Mechanical Drawing...

Page 16: ...360HU 98 O Ring 2 121 1 6 N A Thrust Bearing 1 7 N A Retaining Ring 1 8 N A Retaining Ring 1 9 PTH600 188 Backer Ring 1 10 360HU 187 Backer Ring 1 11 N A Thrust Bearing Washer 2 12 360HU 230 Washer 2...

Page 17: ...17 ENLGISH 36BHU Mechanical Drawing 36BHU Mechanical Drawing...

Page 18: ...high pressure shiny black hydraulic hose to nose of Hydraulic Intensifier and to fitting on Hydraulic unit on 3600H vise 7 Add hydraulic oil to intensifier reservoir 8 ounce bottle supplied 8 Connect...

Page 19: ...lic Intensifier Set Up Fig 2 Fig 3 Fig 4 Resevoir Release to intensifier Pressure to intensifier Release to intensifier Exhaust Air inlet from FLR Air inlet from FLR Pressure to intensifier From Relea...

Page 20: ...m the hook of the nut Note A spherical segment shaped as of a steel ball is inside the cavity of the movable jaw and may fall out as the jaw is removed Take care not to lose or misplace the spherical...

Reviews: