KUKEN PTS-800ES Operation Manual Download Page 1

Page: 1 / 24

KUKEN CO., LTD.

Operation Manual

Read this Operation Manual thoroughly and the separate "Instruction Manual" before using.

Summary of Contents for PTS-800ES

Page 1: ...KUKEN CO LTD Operation Manual Read this Operation Manual thoroughly and the separate Instruction Manual before using ...

Page 2: ...eration Preparation 3 How to Set The Torque How to Fasten Industrial Ind Mode How to Loosen Industrial Ind Mode How to Fasten Wheel Nuts Automotive Aut Mode How to Loosen Wheel Nuts Automotive Aut Mode Troubleshooting 1 Troubleshooting 2 Description of Error Code Troubleshooting 3 CH1 Troubleshooting 3 CH1 Cautions for Operation Option Main Unit Controller Unit Specifications Table of Contents ...

Page 3: ...ton Starts stops the machine Reverse Lever Switches the rotation direction right R left L Battery Box Stores 6 AA batteries to operate the controller unit The Controller To see the torque and to set the torque Reaction Force Absorber Option To absorb the reaction force Ensure to place the reaction Force Absorber next to the reaction point ...

Page 4: ... Lights when the set torque cannot be obtained due to interruption or error and keys Uses to change the torque Display Panel Displays the torque Pre set keys Uses to select the pre set torque SETUP Lamp Red Lights when changing the pre set torque or the pre set key Power Key Uses to turn on manually when the power is off ...

Page 5: ...stops the machine when the operation is completed successfully and the judgment lamp turns green Fail Safe Function In case batteries are exhausted or very low the CPU will not be activated but the spindle turns very slowly to reverse direction Operators can easily recognize the battery problem Error Detection Function Abnormal Fastening Detection CH1 This function detects bolt stretching beforeha...

Page 6: ...rt batteries into PTS Unscrew and open the battery housing cover and insert batteries Be sure to insert correct directions of batteries If not using long remove batteries Attach the reaction force absorber option Make sure that the air supply is disconnected when attaching the reaction force absorber Reaction force absorber option O Ring Attach the reaction force absorber and then attach the spira...

Page 7: ...nded screws only Maximum Torque Up to the pre set torque Up to the pre set torque selected currently selected currently Maximum Torque Up to the pre set torque Up to 800 Nm for Loosening selected currently Press of the display panel How to Set L will be shown Turn the reverse lever to LEFT Loosening Mode To continue loosening works The Loosening Mode is automatically set please press again To turn...

Page 8: ... selection Then the selection will move to the next setting Press key once to change the mode from the Aut And press again to change the mode back to Ind Press to complete the selection Then the selection will move to the next setting Press key once to change the mode from the CH1 on And press again to change the mode back to CH off Press to complete the selection After the selection of CH1 the po...

Page 9: ...reases the value quickly To complete the setting press SET key Please make sure the display blinks 0 after setting To pre set other keys repeat above method through Once pre set the torque the value is stored until re set the torque Caution The torque range is 400 to 800 Nm The torque can not be set beyond the range Select the pre set key and press until the lowest limit When is displayed the pre ...

Page 10: ...o the fastening bolt nut insert the socket to the fastening bolt nut and press the throttle lever Caution In case of right handed screw the reaction force absorber rotates to the direction A In case of left handed screw direction B How to operate the lock lever example Turn the handle to the direction The handle and the reactive force of A while pressing the lock absorber move synchronously lever ...

Page 11: ...e display panel 1 When reaching the set torque the machine automatically stops and rotates in the reverse direction at an ultra low speed immediately to prevent the socket bite Immediately release your hand from the throttle button when the counter rotating starts If the throttle lever is released while operating NG lamp red will be lit to alert the operator When the throttle button is released or...

Page 12: ... throttle lever While loosening L will be displayed If exceeding the maximum torque 800 Nm will be displayed and the torque limiter will shut off the machine In this case please use an impact wrench to loosen the bolt nut Warning While operating PTS do not touch the reaction force absorber or the socket If something wrong with PTS please release the throttle button and stop the operation How to Lo...

Page 13: ...direction Reverse Lever L Left Rotation R Right Rotation Fastening the left Fastening the handed screw left handed screw How to operate the lock lever example Turn the handle to the direction of A while pressing the lock lever Then release the lock lever and turn the handle to the direction B The reactive force absorber rotates to the direction C How to insert the socket with the throttle button s...

Page 14: ...eased while operating NG lamp red will be lit to alert the operator When the throttle button is released or interrupted due to finger slipping make sure to re fasten the nut Otherwise check the set torque and the set mode CAUTION In case of the wheel nut made up of the inner nut and the outer nut please make sure the following Make sure to fasten the inner nut securely before fastening the outer n...

Page 15: ...loosening operation press L will be shown only for 10 seconds After the 10 seconds the power will be turned off Apply the reaction force absorber next to the loosening nut and press the throttle lever to start operating While loosening L will be displayed Soon after the loosening is completed turn the reverse lever back to fastening position To continue loosening operation repeat this method for e...

Page 16: ...against the Batteries are not properly placed Battery rotative direction Reverse Lever in the battery housing Securely set batteries in place is displayed 2 Batteries are running low Replace batteries with new ones is displayed and turned Controller off immediately Failure of the controller CPU Please refer the next page XX is indicated with 2 digit number 2 is displayed and turned off immediately...

Page 17: ...ption on fastening If CH1 is turned on Please see the next page Troubleshooting 3 Result below pre set torque Releasing the throttle lever before reaching Please loosen the nut once and try the pre set torque to fasten again The figure shows 350Nm when releasing the throttle lever Error Code Description on loosening when loosening mode is selected Please loosen bolts nuts with The loosening torque...

Page 18: ...be stretched or the wheel may be deformed 2 In case of JIS type 8 nuts 1 Whether the wheel center is misaligned to the wheel bolt 2 Whether there are any damages on the seating surface of wheels nuts and or thread face Replace the parts when there are damages or unevenness of seating face 3 Whether the wheel bolt is extended stretched If so replace the bolt with new one 4 Whether excessive grease ...

Page 19: ...he amount and the portion applied Refer automobile manufacturer s instruction For the tapered area apply grease to the degree that the excessive grease does not leak when the nut and the washer are pressed If excessive wipe the grease off gently with a waste cloth 4 Whether the torque is appropriate Refer automobile manufacturer s instruction 4 After examine bolts nuts and others for abnormality o...

Page 20: ... torque When exceeding the specified upper limit of torque by tightening once loosen the nut and re fasten it from the beginning Do not insert batteries opposite directions Inserting batteries opposite directions will damage the CPU Use AA dry cell batteries X 4 Alkaline recommended Ni MH rechargable Oxyride dry batteries are applicable Do not use other batteries than specified Do not use worn bat...

Page 21: ... Transmission PTS 800ES can be connected to the printer or the computer 1 And the result can be saved as data 1 PTS can not be connected both the printer and the computer at same time 2 PTS 800ES must be the transmission model in order to connect the printer or the computer Options original printer cable option original printer option PTS PRN PTS 800ES Transmission Model 2 original transmission ca...

Page 22: ... or the operation time will not be printed If using the printer please refer Page 7 and select Prn PC Output PTS COM By the installation of the optional software PTS COM to a computer Displays the torque the number of screws and the date on the computer screen Also it enables to save in the computer file as data Fastening history can be read in Excel format The torque chart time torque can be disp...

Page 23: ...s when fastening is interrupted Warns insufficient torque Controller Pre Set Key Uses to select the pre set torque Uses as SET and or when changing the torque and Key When the key is pressed 1Nm is added to the set torque When key is pressed 1Nm is subtracted from the set torque By keep on pressing the key the numeric value can be fast forwarded SET Key After changing the torque value this key is ...

Page 24: ...ion direktiivin annettu 22 kesäkuuta 1998 kanssa joka koskee yhteisön jäsenvaltioiden koneita koskevan lainsäädännön lähentämistä 2006 42 EY Anforderungen der Richtlinie des Rates vom 22 Juni 1998 zur Angleichung der Rechtsvorschriften der Mitgliedsstaaten für Maschinen 2006 42 EG entspricht NosotrosKUKEN CO LTD Osaka Japón declaramos bajo nuestra sola responsabilidad que el producto a que se refi...

Search results

Summary of Contents for PTS-800ES

Reviews:

Related manuals for PTS-800ES

Brands by name

Popular brands

KUKEN PTS-800ES, Operation Manual

Search results

Summary of Contents for PTS-800ES

Reviews:

Related manuals for PTS-800ES

Brands by name

Popular brands