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KUHN GF13002, Operator'S Manual

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KUHN GF13002 Operator'S Manual Download Page 55

Maintenance and storage

Gyrotedder

GF17002

53

„

PTO shafts

- Every 8 hours:

• U-joints (1).
• constant velocity joint (4).

- Every 20 hours:

• transmission tube (2).

- Every 40 hours:

• guide rings (3).

Never disconnect side pto shafts without
having marked their position.

Central grease fitting (4) should be lubricated
when the double joint is straight (up to 30
pumps of grease may be required to fill the
CV joint reservoir correctly).

Summary of Contents for GF13002

Page 1: ...KN072CGB B OPERATOR S MANUAL Gyrotedder GF17002 KN072CGB B English 12 2009...

Page 2: ......

Page 3: ...ge Please DO NOT ASSUME YOU KNOW HOW TO OPERATE AND MAINTAIN YOUR MACHINE before reading this manual carefully KEEP THIS MANUAL AVAILABLE FOR REFERENCE Pass it on to the next owner if you re sell the...

Page 4: ...ent 6 Safety instructions 7 Location and description of safety decals on the machine 15 Road safety equipment and recommendations 18 Machine specifications 20 Description and glossary 20 Technical spe...

Page 5: ...justments in working position 41 Machine use 43 Optional equipment 45 Intermediate PTO transmission shaft with constant velocity joint 45 Deflector 46 Ball hitch drawbar diameter 80 mm 3 1 47 Maintena...

Page 6: ...Gyrotedder 4 GF17002 Identification of the machine Identification of the machine 1 Rear view working position 2 Rear view transport position...

Page 7: ...ion is to be indicated to the dealer for all spare parts orders Type GF17002 Serial no 4 Optional equipment Tick box corresponding to the equipment fitted on your machine Kit no 4800405 Primary PTO tr...

Page 8: ...a potentially hazardous situation that if not avoided could result in serious bodily injury This symbol is used to identify special instructions or procedures which if not followed strictly could res...

Page 9: ...ly be operated maintained and repaired by competent persons who are familiar with machines specifications and operation and aware of safety regulations for preventing accidents The operator must imper...

Page 10: ...ce and in good condition Immediately replace any worn or damaged guard Precautions when driving Tractor handling stability performance and braking efficiency are all affected by weight distribution tr...

Page 11: ...rcumstances be less than 20 of the tractor s unladen weight If necessary add ballast weights to the front or to the rear to preserve the steering and braking efficiency Transport position Before trans...

Page 12: ...ircuit To avoid making incorrect connections mark hydraulic couplers and corresponding hoses with colors WARNING Functions could be reversed for example lift lower and cause accidents Regularly check...

Page 13: ...he machine disengage the PTO drive turn off the engine remove ignition key and wait for all moving parts have come to a complete stop If the primary PTO shaft is equipped with a slip clutch or a free...

Page 14: ...ardized tools Before any work is performed on the wheels ensure that the machine rests on the ground and is perfectly stable so that it cannot move accidentally put chocks in place Safety decals Safet...

Page 15: ...ments under pressure or tension springs pressure accumulators etc must only be carried out by competent persons with regulation equipment Wear the appropriate protective clothing for the work in hand...

Page 16: ...uards are in place Keep all persons and animals away from the danger zone Keep a safe distance from the Gyrotedder when the rotors are in movement Never work in reverse After the power source has stop...

Page 17: ...Safety Gyrotedder GF17002 15 3 Location and description of safety decals on the machine Location of safety decals...

Page 18: ...2 Before leaving the tractor or before adjusting maintaining or repairing the machine disengage the PTO drive turn off the engine remove ignition key and wait until all moving parts have come to a co...

Page 19: ...to the multihole bar there is a risk of tipping over Couple the machine to the pull bar or eye bolt Manoeuvring area 7 Stay a safe distance from the machine Crushing hazard Electric lines 8 Before an...

Page 20: ...mit for driving a tractor machine assembly on public roads Whatever the speed we recommend for everyones safety not to exceed a maximum speed of 40 km h 25 mph The rear safety device comprises 2 signa...

Page 21: ...heels 2 1 5 bar 22 psi Specific requirements for Germany Speed Always keep to the legal speed limit of 30 km h 18 6 mph for driving a tractor machine assembly on public roads Instructions specific to...

Page 22: ...1 Drawbar 2 Parking stand 3 Pitch angle adjustment handle 4 Spare wheel 5 Wheel chocks 6 Transport wheel 7 Outer guard 8 Outer wing folding cylinder 9 Side gearbox 10 Central gearbox 11 Rotor wheels 1...

Page 23: ...Width in working position 17 70 m 58 Length in working position 7 50 m 24 07 Height in working position 1 85 m 6 Width in transport position 2 40 m 7 10 Length in transport position 7 50 m 24 7 Heigh...

Page 24: ...ipment Coupling the machine The country of destination determins the type of coupling device supplied with the machine Kit no 1126460 Configuration for Europe Kit no 1126450 Configuration for North Am...

Page 25: ...measured in accordance with the measuring methods as defined in NF EN ISO 4254 1 Agricultural machinery Safety Part 1 General requirements Weighted equivalent continuous acoustic pressure level at the...

Page 26: ...nto service 1 Description of control elements The machine is equipped with 2 hydraulic hoses pressurizing the machine transport work position cylinder 1 handle to adjust the pitch angle A 7 pin electr...

Page 27: ...ring the tractor The machine adapts to tractors fitted with a pull bar or piton type coupling The tractor nominal PTO speed must be 1000 min 1 The tractor must be equipped with 1 double acting hydraul...

Page 28: ...t measure X equals 9 mm 0 35 Coupling to the piton type coupling Adjust drawbar so that measure X equals 309 mm 1 Remove the 3 nuts 1 Remove bolts 2 Position drawbar in holes corresponding to the requ...

Page 29: ...into service Gyrotedder GF17002 27 Couple machine to tractor and secure hitch pin Raise parking stand 1 using crank 2 Remove pin 1 Remove and place parking stand in its holder 2 Lock parking stand usi...

Page 30: ...ultimate system strength of 45 kN 10100 lbf On the tractor side The safety chain must be tied around a tractor attachment point other than the attachment bar Machine side Check safety chain for prope...

Page 31: ...yrotedder GF17002 29 Hydraulic connections The tractor must be fitted with a double acting hydraulic outlet Connect hydraulic hoses 1 and 2 to a double acting outlet Electrical connection Connect 7 pi...

Page 32: ...ubes should not butt against the yokes As a safety measure a clearance L of at least 25 mm 1 must be maintained When the PTO shaft is in its maximum extended position the tube overlap must be more tha...

Page 33: ...1 Attach PTO shaft guard chain in hole 1 on machine side To avoid serious accidents the PTO drive shaft guards must be properly in place and fixed with the chains provided Immediately replace any worn...

Page 34: ...Adjusting the frame lowering speed When placing the machine in work position See section Putting the machine into work position 8 wheels 1 must touch the ground approximately at the same time The mac...

Page 35: ...tting into service Gyrotedder GF17002 33 If necessary adjust frame lowering speed Rotate valve 1 clockwise to reduce frame lowering speed Rotate valve 1 counterclockwise to increase frame lowering spe...

Page 36: ...achine with wheel chocks 1 Remove pin 1 Remove parking stand from its holder 2 Position parking stand in its parking holder Insert pin 1 Adjust parking stand height using crank handle Unfold pto shaft...

Page 37: ...der GF17002 35 Shut off hydraulic valve Disconnect and store hydraulic hoses on holder 1 Disconnect and store 7 pin plug in its holder 1 Unhook safety chain Remove hitch pin Move forward with the trac...

Page 38: ...simultaneously c d Before placing the machine into transport position Disengage tractor PTO Wait until the rotating parts have come to a complete stop Check that nobody is within the machine pivoting...

Page 39: ...osition Depressurize the hydraulic circuit The left and right sections fold symmetrically with regards to the main frame In the opposite case operate the hydraulic valve for opening closing all the se...

Page 40: ...blic roads ensure that the machine complies with current highway code regulations Specific requirements for Germany Never tow the machine at a speed exceeding 30 km h 18 6 mph Instructions specific to...

Page 41: ...sition Check that nobody is within the machine pivoting area Wait until the rotating parts have come to a complete stop If there is someone make sure the person moves away Place the machine on level g...

Page 42: ...ork position The machine unlocks automatically a All the elements unfold b Simultaneaous outer wing unfolding and frame lowering c d All wheels rest on the ground The machine is in working position Th...

Page 43: ...crank 2 to obtain minimum pitch angle b Rotate lever by a 1 4 turn to lock adjustment system 1 Lower machine back on ground Before carrying out any maintenance or repairs on the machine switch off the...

Page 44: ...ctions for work Adjust pitch angle using adjustment crank so that the tines slightly brush the soil D The distance between tines and soil is a very important factor with regards to the machine work qu...

Page 45: ...th crop When wilting a crop with high humidity level We recommend a speed of 7 to 8 km h 4 4 5 mph When tedding a more or less dry crop We recommend a speed of 8 to 10 km h 5 6 3 mph The dryer the cro...

Page 46: ...Gyrotedder 44 GF17002 Instructions for work The machine can turn at 180 without loosing working width or time...

Page 47: ...to shaft Before using this equipment read manual supplied with the PTO Lubrication Every 8 hours U joints 1 constant velocity joint 4 Every 20 hours transmission tube 2 Every 40 hours guide rings 3 Ce...

Page 48: ...When the machine is working position Shift tractor valve to place the deflector in the required position Position a Working along fences or ditches Position b Normal work Respect a maximum work angle...

Page 49: ...awbar diameter 80 mm 3 1 Kit no 1126470 Coupling the machine Couple the machine to the tractor Pivot lock 2 Insert and lock pin 1 Raise parking stand 1 using crank 2 Remove pin 1 Remove and place park...

Page 50: ...e safety chain must be tied around a tractor attachment point other than the attachment bar Machine side Check safety chain for proper installation Uncoupling the machine From the transport position B...

Page 51: ...osition parking stand in its parking holder Insert pin 1 Adjust parking stand height using crank handle Unfold pto shaft support 1 Uncouple and place PTO shaft in support 1 Shut off hydraulic valve Di...

Page 52: ...edder 50 GF17002 Optional equipment Unhook safety chain Unlock and remove pin 1 Pivot lock 2 Raise parking stand 1 using crank 2 Move forward with the tractor The machine is uncoupled Grease Every 50...

Page 53: ...ts have come to a standstill and apply park brake After the first 10 hours of use Every 50 hours Every 100 hours or at the end of the season Lubrication Oil change Central gearbox 3 3 Grease The outer...

Page 54: ...ased Part no 09905400 Clean grease nipples before greasing Before carrying out any maintenance or repairs on the machine switch off the tractor engine remove ignition key wait until all moving parts h...

Page 55: ...int 4 Every 20 hours transmission tube 2 Every 40 hours guide rings 3 Never disconnect side pto shafts without having marked their position Central grease fitting 4 should be lubricated when the doubl...

Page 56: ...Gyrotedder 54 GF17002 Maintenance and storage Every 8 hours U joints 1 Every 20 hours transmission tube 2 Every 40 hours guide rings 3...

Page 57: ...ary Pour the prescribed oil quantity and quality through the opening of the filler plug 2 Place central gearbox in horizontal position Check the oil level The oil must reach the lower edge of the fill...

Page 58: ...Gyrotedder 56 GF17002 Maintenance and storage Grease The outer wing pivot pins 1 The pivot points 2...

Page 59: ...Maintenance and storage Gyrotedder GF17002 57 The DIGIDRIVE coupling fingers...

Page 60: ...Gyrotedder 58 GF17002 Maintenance and storage Oil Cylinder pivot points 1 Pitch angle adjustment pivot points 2 Pivot points Oil with SHELL SAE 90 gear oil...

Page 61: ...do not require regular maintenance Checking the fixing elements Check transport wheel nuts 1 for tightness Torque 27 daN m 199 lbf ft Check tightness of drawbar attachment screws 2 Torque 28 daN m 20...

Page 62: ...ssary Adjustment Loosen nut 1 Loosen nut 2 to reduce length L Tighten nut 2 to increase length L Tighten nut 1 Loosen nuts 1 Place the machine in transport position The position of intermediate yokes...

Page 63: ...the PTO drive turn off the engine remove ignition key and wait until all moving parts have come to a complete stop and apply park brake 2 types of tines are fitted on the machine Tines 1 for rotors r...

Page 64: ...nt screw 1 Replace tine Reassemble the unit Tighten attachment screw Torque 20 daN m 148 lbf ft Respect mounting instructions so that the crop s pressure a closes the coils Check attachment bolt washe...

Page 65: ...37 psi Wheels Central rotors 2 0 bar 29 psi Rotor wheels 1 5 bar 22 psi Touch up any areas of damaged paintwork Check and replace worn or damaged tines Put the machine under cover in a dry place At t...

Page 66: ...Gyrotedder 64 GF17002 Limited warranty Limited warranty...

Page 67: ...Limited warranty Gyrotedder GF17002 65...

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