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MAINTENANCE

GEARBOX

SIDE GEARBOX

Filler and breather plug

item  1

item  2

Drain plug

item 4

item 5

Level plug

item 6

item 7

Oil quantity

0.85 litres/1,5 Imp.Pint/1,7 US Pint

3.5 litres/6,2 Imp.Pint/7 US Pint

FOR TROUBLEFREE OPERATION OF YOUR MACHINE,

 WE RECOMMEND THE USE OF SHELL PRODUCTS.

Before carrying out any operation such as maintenance or adjustment on the
machine, stop the tractor engine, remove ignition key and wait for the rotors to stop
before leaving the tractor.

1) LUBRICATION

. PTO Shaft (fig. 41) :

Grease PTO shaft telescopic tubes (A), universal
joint bearings (B) and guard tubes (C) : every 8
hours of use with SHELL Multi-Purpose grease
NLG

I

 grade 2.

. Roller :

Grease  the  bearing  housings  at  each  roller  end  every  8  hours  with  SHELL  Multi-Purpose grease NLG

I

grade 2 until the old grease spills out of the housing (2 grease zerks).

. Gearbox and side gearbox (photos 42, 43 and 43A) :

First oil change after 10 hours of work ; then every 100 hours. To change the side gearbox oil, remove protection
skid or working depth adjustment skid (3). Use extreme pressure oil SHELL SPIRAX of grade SAE 85W 140 (in
intensive working conditions) or SAE90 oil (API GL4 or GL5) for work in less demanding applications. Check the
oil level on a weekly basis.

41

42

43

43A

Summary of Contents for EL 92

Page 1: ...ASSEMBLY OPERATOR S MANUAL EL 92 POWER TILLER N 95465 A GB 05 2003...

Page 2: ...instruct you on the general operation of your machine He is interested that you get the best performance possible and will be glad to answer any special questions that may arise regarding the operati...

Page 3: ...hood 19 Use 20 Completionequipment 21 1 Skids stand 21 2 Front wheels 22 3 Rollers 23 Optionalequipment 27 1 Side separating discs 27 2 Trackeradicators 28 3 Nylon cleaning plates for packer roller sc...

Page 4: ...designated operation is at the risk and responsibility of the operator Designated use of the machine also means following operation maintenance and repair recommendations given by the manufacturer usi...

Page 5: ...ne of the machine risk of projection 7 Carrying people or animals on the machine when working or in transport is strictly forbidden 8 Machine must only be attached to tractor using means provided and...

Page 6: ...wear loose clothing which could become caught up in moving elements 2 Wear the individual protection equipment corresponding to the work which is planned gloves shoes eye protection helmet ear protect...

Page 7: ...ngaging PTO ensure that PTO speed rotational frequency and direction are in accordance with manufacturer srecommendations 9 Before engaging PTO keep all people and animals clear from the machine 10 Ne...

Page 8: ...l greaseorfilters Thesemustbegiventowastedisposalorganisationstoprotect theenvironment 6 Disconnect power source before any work is done to the electric system 7 Check safety guards regularly particul...

Page 9: ...7 N o t e s...

Page 10: ...in the areas indicated They are intented for your personal safety and for the safety of the people working with you The text shown on them gives their precise meaning Keep the pictorials clean Replac...

Page 11: ...9 1 2 3 4 7 6 5...

Page 12: ...9 Working depth control with skids or roller gauge wheels P T O shaft with friction slip clutch Machine can be offset to the right by sliding yokes mm 110 4 Attachment 1 and 2 Overallwidth working pos...

Page 13: ...he machine is equipped with the guards must remain fixed and cover the whole length of the machine from the outside of the adjustable lower link brackets GUARDS 1 Front safety guards photo 1 2 Side sa...

Page 14: ...adjustable in span 6 CATEGORY 1 LINKAGE 5 The EL 92 model 180 has two adjustment settings giving the following attachment possibilities The attachment is made by sliding the lower hitch pin yokes A on...

Page 15: ...lower attachment yokes adjustable in span Tochangethepositionoftheloweryokes A proceed as follows remove bolts E photo 8 position yokes A in front of the chosen holes T photo8 reinstall bolts E and to...

Page 16: ...14 CATEGORY 1 LINKAGE The EL 92 models 205 230 have two adjustment settings giving the following attachment possibilities 10 9 CATEGORY 2 LINKAGE...

Page 17: ...n where the tractor PTO stub and the tiller input shaft are parallel In working position The 2 angles K formed by the centre lines of the yoke and the sliding tubes must be equal and not exceed a comb...

Page 18: ...tact with the ground photo 12 C A B D 12 To avoid accidents which could be serious make sure that the guards are always correctly in place and secured with the safety chains On the machine side attach...

Page 19: ...the clutch slips excessively too light a spring pressure obstacles etc readjust if necessary and wait until the temperature of the clutch drops to a normal work temperature of approximately40 C 104 F...

Page 20: ...ckle raise the machine in order to obtain a satisfactory angle remove bolts U from cover plate V and pull the cover and gearwheel assembly out of the gearbox photo 14 invert the set of matching gears...

Page 21: ...rhood Q andthepositionofextension R loweringthehoodandmountingextensionintrailing positionincreasestheworkingofthegroundgivinga finer tilth photo A raising the hood and mounting extension in leading p...

Page 22: ...eclaiming old pastures orchardmaintenance turning in stubble marketgardening Note Before working in vegetable residue an independant shredder must be used first to obtain a fine shred and even distrib...

Page 23: ...unscrewing 2 bolts M photo 18 Fit skids A and B to the front of the machine using screws C and 2 self locking nuts M16 torque 21 daNm 155ft lbs andtheothersidetotherearofthemachineusingthemulti holep...

Page 24: ...ws H M12 x 100 and 2 self locking nuts M12 torque 8 5 daNm 63 ft lbs photo 22 These supports S may be positioned either to the front or to the rear of cross tube L Fit wheels R in supports S and lock...

Page 25: ...height is adjusted at P photo 23 To adjust proceed as follows Lift the machine behind the tractor Place pin T in the hole corresponding to the required height photo 23 Make sure that the same hole is...

Page 26: ...ghousings T placing spacer N as shown on photo 24 torque 10 daNm 75 ft lbs Then fit the swinging arms A on roller arms B with 6 bolts C diameter 16 mm torque 22 daNm 160 ft lbs photo 25 Then bolt the...

Page 27: ...all in contact with the roller Retighten bolts V to 8 daNm 60 ft lbs photo 27 page 24 Make sure that the plates only lightly touch the roller and do not interfere with its rotation c Cleaning the scr...

Page 28: ...oller clogging Tillage and levelling are coarser Bars can be removed as follows Remove inside roll pins L photo 28 loosen the bars G photo 28 using a hammer pull out the bars Using8bolts U andM12nuts...

Page 29: ...work Fit the side separatingdiscs D tothecrossbar T with4bolts V Theyareadjustableinheightontheinsideoftheirsupports C using pins B They are also adjustable laterally Make sure to set both side discs...

Page 30: ...dthetiresize Itisuptotheoperatortofittheseinthemostsuitableway Support R canbeadjusted sideways Make sure fitting is symmetrical to the tractor wheels We recommend track eradicators be 200 mm 8 apart...

Page 31: ...the upper carrier plate is set parallel to the roller segment and does not come into contact with it b Use The nylon cleaning plate is particularly recommended for light loamy or chalky grounds with...

Page 32: ...ripes are facing in the right direction the upper left hand corner should be red Torque to 6 daNm 45 ft lbs Fix light F to warning board D photo 35 Then install the wiring harness using photo 34 as a...

Page 33: ...boards see photo 39 Fit the left tail light I marked L on the connector terminal to the left rear reflector board photo 40 The left tail light s connector terminal is also white Fit the right tail li...

Page 34: ...shaft telescopic tubes A universal joint bearings B and guard tubes C every 8 hours of use with SHELL Multi Purpose grease NLGI grade 2 Roller Grease the bearing housings at each roller end every 8 ho...

Page 35: ...lades per flange 3 right blades D and 3 left blades G as fitted at factory 2 pairs of blades per flange 2 right blades D and 2 left blades G 44 44 45 46 ROTOR TYPE A photo 45 TYPE B photo 46 no blades...

Page 36: ...cept on end flanges on type B rotors see photo 46 page33 Fixing bolt heads should face the blades washers and nuts should face the flanges except on end flanges on type B rotors End blades rotors type...

Page 37: ...e wheels pages 21 22 and 23 Working depth too deep Make sure it is set no deeper than necessary Blades too worn Change the complete set of blades so that the rotor stays balanced Rotorspeed rotational...

Page 38: ...ustment on the pass width duringwork forward speed reduce slightly working depth increase slightly pages 21 22 and 23 opening or closing the hoods and their extensions page 19 Improvemachinestabilisat...

Page 39: ...n accordance with the measuring methods as defined in EN 1553 Agricultural machinery Agricultural self propelled mounted semi mounted and trailed machines Common safety requirements A weighted emissio...

Page 40: ...it has been misused neglected or damaged by accident or let out on hire Nor can claims be accepted if parts other than those manufactured by us have been incorporated in any of our equipment Furtherm...

Page 41: ...ions on all questions as to defect and to the exchange of any part or parts That all safety instructions in the Operator s Manual shall be followed and all safety guards regularly inspected and replac...

Page 42: ...N O T E S...

Page 43: ......

Page 44: ......

Page 45: ...tive The Operator should respect all Health and Safety regulations as well as the Highway Code For your own safety use only genuine KUHN spare parts The manufacturer disclaims all responsibilities due...

Page 46: ...abriques F 67706 SAVERNE CEDEX FRANCE T l 33 0 3 88 01 81 00 Fax 33 0 3 88 01 81 03 www kuhnsa com E mail info kuhnsa com Soci t Anonyme au Capital de 19 488 000 Euros For your safety and to get the b...

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