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KUHL FC 303 GC, Pre-Delivery Instructions

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KUHL FC 303 GC Pre-Delivery Instructions Download Page 25

- 24 -

MACHINE ASSEMBLY

Install the suspension adjustment crank (to do
this remove the right side guard first).

The mowing conditioning  unit is lightened at
the maximum at the factory for improved  ease
of handling, unpalleting and assembling.

Lower the mowing conditioning unit by turn-
ing the crank counter-clockwise.

Fit the third PTO shaft (after having removed
the two clamp bolts).

Fit the yoke in place on the side gearbox side
and then on the frame side.

Secure the yoke with the clamp bolts (the bolt
concave side is against the shaft).

Summary of Contents for FC 303 GC

Page 1: ...PREDELIVERY INSTRUCTIONS FC 303 GC FC 353 GC FC 353 RGC N 95131 B GB 01 2004 ...

Page 2: ...ts Wear appropriate individual protection equipment corresponding to the work which is planned gloves shoes eye protection helmet etc Use either a lifting device fitted with a hook hoist crane etc having a load capacity superior to the machine weight or a fork lift truck or a tractor fitted with a front end loader with forks no longer than 1 20 m 4 and with a minimal lift capacity of 3000 daN 6615...

Page 3: ...ALLETASSEMBLY 12 Installing wheels on machines palleted without wheels 12 Tilting the machine pallet assembly using a lifting device fitted with a hook 12 Using a lifting device fitted with forks which do not exceed 1 20 m 3 11 length 14 MACHINE ASSEMBLY 15 SAFETY DECALS 35 Copyright 2004 KUHN S A ...

Page 4: ...in transport position 1 80 m 5 11 Tyres 11 5 80 15 3 Tyre pressure 3 bars 45 psi Weight 2120 kg 4664 lbs OPTIONAL EQUIPMENT Swath shield for offset swathing 1096020 Wide spreading kit 1096190 TRACTOR SPECIFICATIONS REQUIRED Minimum PTO power requirement kW hp 58 5 kW 80 hp Hydraulic connections 1 single acting outlet for raising lowering the unit 1 double acting outlet for shifting the tongue Elec...

Page 5: ...ition 6 63m 21 9 Overall height in transport position 1 80m 5 11 Tyres 11 5 80 15 3 Tyre pressure 3 bars 45 psi Weight 2500 kg 5500 lbs 2600 kg 5720 lbs OPTIONAL EQUIPMENT Swath shields for offset swathing 1096020 Wide spreading kit 1096110 TRACTOR SPECIFICATIONS REQUIRED Minimum PTO power requirement kW hp 69 90 Hydraulic connections 1 single acting outlet for raising lowering the unit 1 double a...

Page 6: ... remove the bolts connect ing both pallets together to enable handling the machines separately If a fork lift truck is at hand separate the forks at the maximum distance from each other If the machine is lifted with a lifting device fitted with a hook place the slings at the locations identified with the following decal HANDLING AND UNPALLETING ...

Page 7: ...n good condition Replace any that are damaged or missing Cut the tension hoops and remove the right and left swath boards Choose a safe area on the ground to put all unassembled parts Cut the tension hoops and lay the left and right hoods of the rear swathing unit aside HANDLING AND UNPALLETING ...

Page 8: ...NG Remove the right front plate the screw and spacer can be scrapped Using the hoist ease the left front plate up wards then remove it Note Re install the screw it will be used to reassemble Remove the box of unassembled items ...

Page 9: ...LING AND UNPALLETING Cut the tension hoops and remove the side gearbox cover Cut the tension hoops and remove the rear left and right guards Using an overhead crane or a fork lift truck remove the front pannel ...

Page 10: ...upport Attach hoist to the drawbar lifting point Remove the tension hoops taking the usual precautions beware of lash to release the drawbar from the pallet Remove the wooden plate located on top of the Gyrodine head coupling yoke HANDLING AND UNPALLETING ...

Page 11: ...the tubular support to the pallet Remove the bolt which secures the tubular support to the machine Unscrew the two screws which secure the tu bular support to the drawbar Remove the tu bular support and reinstall both screws to be used for mounting the intermediate PTO hous ing With the hoist place the drawbar next to the other non assembled parts ...

Page 12: ... 11 HANDLING AND UNPALLETING Cut the tension hoops and remove the primary PTO shaft the third PTO shaft the parking stand ...

Page 13: ...n slipknots as shown in the two smaller pictures Note the sling attached to the cutterbar must be placed between the 2nd and 3rd disc for the FC 303 between the 3rd and 4th disc for the FC 353 seen in forward direction On machines palleted without wheels Before attempting to tilt over a machine palleted without wheels install the wheels using an appropriate lifting device Ensure that the wheels ar...

Page 14: ...approx 400 mm 16 high wedges where the cutterbar will rest once tipped over entirely Undo the slipknot that attaches the sling to the pallet Double this sling to reduce its length then re attach it at the same location on the pallet Keep all people clear from the load zone Slowly lift the hoist till the two slings are tensioned The machine will tilt over automatically if sling length is as stated ...

Page 15: ...ugh 100 mm 4 underneath the cutterbar Slowly reverse the fork lift truck until the cutterbar rests on the forks Keep all people clear from the load zone Slowly lower the forks while progressively re versing the truck loader until the machine wheels rest on the ground Lock the wheels with two wheel wedges in cluded in the unassembled parts package Place two approx 400 mm 16 high wedges where the cu...

Page 16: ... lash The machine is fixed on the pallet by means of two side supports and one central support Remove the 6 carriage screws which secure the supports to the pallet Remove the pallet and clear it from the ma chine assembly area Remove and scrap the three machine pallet connection supports Reinstall and tighten the 6 screws at the prescribed torque ...

Page 17: ...nting yoke Also push the spiral wrap containing the hose and the electric cables in proper location Reinstall the pivot pin after having coated it with grease Secure the pivot pin using the screw removed previously Slide spiral wrapped hydraulic hoses with wiring harness through the support ring Secure in place with the cable tie provided ...

Page 18: ...rawbar underneath the Gyrodine hitch and reinstall the two screws used later on to fix a cover Remove the parking stand hinge pin Fit the parking stand in its mounting yoke Reinstall the parking stand hinge pin Fold parking stand down and rest the draw bar onto the parking stand ...

Page 19: ...n removed previously Secure the pivot pin with the corresponding screw Remove the intermediate PTO shield rein stall screws which will be used to reassem ble Using the hoist place the intermediate PTO underneath the drawbar with the yoke on the Gyrodine hitch side After having removed the clamp bolt drive the yoke into the splined Gyrodine output shaft ...

Page 20: ...inst the tab as shown Install the cover on the inspection hole of the intermediate PTO yoke and secure it using the pre fitted fixation screws The cover is included in the unassembled parts packing Remove mounting screws and spacer wash ers from the intermediate PTO rear housing support Fit the housing onto its support underneath the drawbar ...

Page 21: ...removed previ ously After having removed the clamp bolt drive the yoke of the secondary PTO into the splined shaft of the intermediate PTO Secure the yoke using the clamp bolt the concave part of the bolt is placed against the shaft Mount and secure the safety guard with the pre fitted screws ...

Page 22: ... diate PTO constant velocity joint on the un derside of the drawbar Fit and secure the hose support using the swivel hitch fastening screw removed previ ously Remove primary PTO guard cone Use a screwdriver or the knife mounting wrench to open the cone securing clips ...

Page 23: ...he clamp bolt the bolt concave part against the shaft Torque 7 daNm Re install guard cone Remove spiral wrap Insert electrical termi nal through main frame pipe Attach main frame hydraulic hose to the fitting on drawbar Re install spiral wrap and secure it to main frame pipe Connect the electrical terminal to the terminal provided inside the main frame ...

Page 24: ...t rod included in the non assembled parts package reinstall the two pivot pins and secure with lock screws pro vided To remove frame conditioning unit connect ing brackets one on each side of the ma chine proceed as follows Loosen both fixation screws Lengthen or shorten the cutting height adjust ment rod until the connecting brackets are no longer under load Completely unscrew the two screws remo...

Page 25: ...at the factory for improved ease of handling unpalleting and assembling Lower the mowing conditioning unit by turn ing the crank counter clockwise Fit the third PTO shaft after having removed the two clamp bolts Fit the yoke in place on the side gearbox side and then on the frame side Secure the yoke with the clamp bolts the bolt concave side is against the shaft ...

Page 26: ...ing sure to place the grease zerk hole for the guard tube towards the outside Secure it with the clamp collar previously removed Reinstall the right side guard Fix the tank to its holder with 2 screws H M8 x 45 washers and self locking nuts ...

Page 27: ...scrap it Mount the skid use the same screw Fit the deflectors to prevent crop from being projected in the drive belt case use the pre fitted screws The deflectors are packed in the unassembled parts package Fit the left side guard using the screws removed previously ...

Page 28: ...shield eyelet Secure the shield with the screws previously removed Mount the left front signalling panel and light onto the side gearbox hood use the clamp to secure the electric wire The mounting screws are pre fitted on the hood Position the panel with the red corner on top on the outside of the machine Connect the electric wire in place on the conditioning unit Note Machines delivered to North ...

Page 29: ...m using the three screws removed previously Mount the front right signalling panel and light on the support located on the right side of the conditioner use the clamp to secure the elec tric cable The mounting screws are pre fit ted in the hood Position the panel with the red corner on top on the outside of the machine Connect the electric cable in place on the conditioning unit ...

Page 30: ...the swath boards Fit the pivot tube of the right hooding side in the right frame housing Place the hooding against the rear frame shield and fit the four screws previously re moved Proceed the same way for the left hooding side Fit the four screws which connect the right and left hoodings together Tighten all screws to the proper torque starting with those connecting the left and right hoodings to...

Page 31: ... removed Fitting of the rear shield Insert the central part of the left shield in proper location and secure the other end in place using the screws previously removed Proceed the same way for the right shield Mounting of the wheel wedge holders Remove screws pre fitted onto the frame right support Install the wedge holder included in the unassembled parts packing underneath the bracket located ab...

Page 32: ... right mounting plate The rear right light is recognisable by its black connector use the clamp to secure the elec tric cable When mounting the panel make sure to posi tion the red corner on top on the outside of the machine Fitting of the rear left signalling panel and light The screws are pre fitted on the left mounting plate The rear left light is recognisable by its white connector use the cla...

Page 33: ...ct the light s terminal to the terminal in place on the main frame yellow white and brown cables Installing the right rear light mounting plate Use the screws in place on the left support Secure the left rear light using the screws supplied with the light Connect the light s terminal to the terminal in place on the main frame green white and brown cables Installing the SMV bracket Use the screws w...

Page 34: ...BLY Apply the red reflector on the rear right shield next to the light support Apply the red reflector on the rear left shield next to the light support Apply the amber reflector on the front of the side gearbox shield ...

Page 35: ... 34 MACHINE ASSEMBLY Apply the amber reflector on the side of the right shield Apply the amber reflector on the side of the left shield ...

Page 36: ...d with the machine Proceed as follows Check the reference written on the decal in English language the 7th digit may be 2 horizontal decals or 7 vertical decals Stick the French warning decals of which the 6 first digits are the same but 7th digit is 1 horizontal decals or 6 vertical decals over the English decal Example Decal in English language 59900020 Caution read manual Corresponding decal in...

Page 37: ... hazard Stay a safe distance from the machine maneuvering area 4 ROTATING TOOLS Stay clear of mower knives as long as the engine is running the PTO drive is engaged and that the knives have not come to a complete stop 5 CURTAIN GUARDS Stones or other foreign bodies can be thrown a long distance It is therefore imperative that all mower cur tain guards are always in place and in good condition Keep...

Page 38: ... 37 ...

Page 39: ...ealthandSafetyregulationsaswellastheHighwayCode For your own safety use only genuine KUHN spare parts The manufacturer disclaims all responsibilities due to incorrect use or non compliance with the recommendations given in this manual ...

Page 40: ...s Fabriques F 67706 SAVERNE CEDEX FRANCE Tél 33 0 3 88 01 81 00 Fax 33 0 3 88 01 81 03 www kuhnsa com E mail info kuhnsa com Société Anonyme au Capital de 19 488 000 Euros For your safety and to get the best from your machine use only genuine KUHN parts ...

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