KUDOS HYNC Series Safe Operation & Maintenance Instructions Download Page 2

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Table of Contents

Table of Contents

………………………………….……………….1

Safety Instructions…………………………………………………2

Table of Components…………….………………………………3

Diagram of Components

……………………………………….4

Product Description………………………………………………..5

Limited Lifetime Warranty……………………………………6

Trouble

–Shooting………………………………………………...7

Maintenance……………………………………………………….8

Model Specifications.

……………………………… ………9

Accessories……………………………………………………… 10

Operating Instructions……………………………………………11

Chisel Replacement

……………………………………………13

Manufacture & Quality Certificate

1 KuDos Mechanical Co., Ltd.

Summary of Contents for HYNC Series

Page 1: ...tter HYNC Double Chisel Series Version 07 2014 Hydraulic Compression Heads are carefully inspected for quality and tested for safety We follow ISO 9001 2008 ISO 14001 2004 IECQ QC 080001 OHSAS 18001 2007 CE Standards ATTENTION Safe Operation Maintenance Instructions must be followed ...

Page 2: ... of Components 3 Diagram of Components 4 Product Description 5 Limited Lifetime Warranty 6 Trouble Shooting 7 Maintenance 8 Model Specifications 9 Accessories 10 Operating Instructions 11 Chisel Replacement 13 Manufacture Quality Certificate 1 KuDos Mechanical Co Ltd ...

Page 3: ...hich could shatter Do not exceed equipment ratings Always wear safety goggles when operating this product Projectiles or hydraulic fluid can cause serious injuries Thank you for using KuDos products This manual must be read carefully prior to operating this product Special attention should be paid to the section Safety Instructions Damages and injuries caused by improper use of this product are NO...

Page 4: ...Table of Components Part No Qty Part Name 1 1 Cylinder Cup 2 1 Oil Seal 3 1 Screw 4 1 Piston 5 1 Spring 6 1 Key 7 1 Chisel 8 1 Screw 9 1 Main Body 10 1 Chisel 11 1 Screw 3 KuDos Mechanical Co Ltd ...

Page 5: ...Diagram of Components 4 KuDos Mechanical Co Ltd ...

Page 6: ...tions 2 Single Action Cylinder with hydraulic advance with spring return 3 Two blades design for easy to use and time saving 4 Closed type head design to avoid any slip caused when splitting the nuts 5 Operated by any hydraulic pump with related oil pressure of 700bar 10 000psi Main Body Coupler Chisel Cylinder Spring Piston Chisel 5 KuDos Mechanical Co Ltd ...

Page 7: ... caused by the use of components not manufactured or authorized by KuDos acts of God accidents or use in a manner for which they are not intended KuDos s liability in all cases is limited to and shall not exceed the purchase price paid Kudos shall not be liable to any buyer for consequential or incidental damages of any kind Batteries chargers electric motors gas engines and cutting blades sold wi...

Page 8: ...he couplers properly to prevent restricted oil flow 2 Inspect the pump output for possible pressure losses Do not use your fingers when looking for fluid leaks 3 Test the pump to ensure it reaches 700 bar pressure Never adjust the pump relief valve over 700 bar Replace any worn or damaged parts immediately especially the chisels Do not use parts not supplied by Kudos Contact KuDos service represen...

Page 9: ...arrying case Do NOT keep this product in places with high temperatures high humidity or direct sunlight Suggested working temperatures 10 C 40 C Check hydraulic fluid specifications Hydraulic fluid temperatures over 65 C might soften packings and seals and cause fluid leaks The hydraulic fluid pressure should only be adjusted by KuDos service representatives Inform KuDos authorized distributors in...

Page 10: ...Model Specifications 9 KuDos Mechanical Co Ltd ...

Page 11: ...KuDos Mechanical Co Ltd 10 ...

Page 12: ...o remove air trapped in the hydraulic system operate the pump to advance and retract the chisel several times 3 Retract the piston and the chisel The product is now ready to operate WARNING Do not cut chains or bolts Do not use the nut splitter to rotate nuts Do not move the tool during operation Do not heat up nuts with the nut splitter in position 11 KuDos Mechanical Co Ltd ...

Page 13: ...eads 3 Retract the chisel and lift the splitter off the nut 4 If the nut cannot be removed after one cut position the splitter on the side opposite 180 the first split and the operation repeated 5 Turn off the pump after the nut is split and the chisel is retracted completely 6 Dismount the couplers and the hose and replace the dustcaps to all couplers If the couplers cannot be dismounted release ...

Page 14: ...screw 3 from the same hole in the side of the Main Body 9 4 Retract the piston to separate the chisel from the piston Pull the chisel out of the Main Body ATTENTION Proper wrenches with correct specifications are required for replacing chisels or the product might be damaged Refer to the page of component list for the specifications of wrenches and screws for all models of splitters 13 KuDos Mecha...

Page 15: ...eck the splitter and cylinder action by advancing and retracting the chisel several times NOTE If the piston cannot be retracted after the chisel is replaced The setscrew 3 might not be tightened firmly enough or the replaced chisel is misaligned with the piston interfering with the motion of the piston Remove the setscrews and repeat steps 6 8 to reinstall the chisel A squeal of metal while advan...

Page 16: ...D Serial No Date of Inspection Q C Supervisor KuDos Mechanical Co Ltd For KuDos Authorized For Industry or Individual Distributor Use Only Buyer Use Only Date of Purchase dd mm yy Date of Purchase dd mm yy We hereby certify that the following KuDos product was manufactured in accordance with our specifications and has passed our quality inspection ...

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