Kubota WSM M8540 Workshop Manual Download | Manualshive

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M8540,M9540

WORKSHOP MANUAL

TRACTOR

KiSC issued 03, 2009 A

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Summary of Contents for WSM M8540

Page 1: ...M8540 M9540 WORKSHOP MANUAL TRACTOR KiSC issued 03 2009 A...

Page 2: ...Manual Code No 9Y021 01874 9Y021 18201 for the one which has not been described to this workshop manual Q Servicing Information on the troubleshooting servicing specification lists tightening torque...

Page 3: ...the machine itself to warn of the possibility of personal injury Read these instructions carefully It is essential that you read the instructions and safety regulations before you attempt to repair or...

Page 4: ...e machine by safety stands Do not touch the rotating or hot parts while the engine is running Never remove the radiator cap while the engine is running or immediately after stopping Otherwise hot wate...

Page 5: ...ay from eyes hands and clothing If you spill electrolyte on yourself flush with water and get medical attention immediately DISPOSE OF FLUIDS PROPERLY Do not pour fluids into the ground down a drain o...

Page 6: ...afety decals are installed on the machine If a decal becomes damaged illegible or is not on the machine replace it The decal part number is listed in the parts list Q ROPS Model SAFETY DECALS KiSC iss...

Page 7: ...5 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 03 2009 A Find manuals at https best manuals com...

Page 8: ...6 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 03 2009 A Find manuals at https best manuals com...

Page 9: ...7 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 03 2009 A Find manuals at https best manuals com...

Page 10: ...8 M8540 M9540 WSM SAFETY INSTRUCTIONS Q CABIN Model KiSC issued 03 2009 A Find manuals at https best manuals com...

Page 11: ...9 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 03 2009 A...

Page 12: ...10 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 03 2009 A...

Page 13: ...11 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 03 2009 A...

Page 14: ...12 M8540 M9540 WSM SAFETY INSTRUCTIONS KiSC issued 03 2009 A...

Page 15: ...apacity ROPS Model 90 L 23 8 U S gals 19 8 Imp gals CABIN Model 110 L 29 1 U S gals 24 2 Imp gals Engine oil capacity 10 7 L 11 3 U S qts 9 4 Imp qts Coolant capacity 9 0 L 9 5 U S qts 7 9 Imp qts Dim...

Page 16: ...sing and mix control Pump capacity 64 3 L 17 U S gals 14 Imp gals min 3 point hitch SAE Category II Max lifting force At lift points 5 2500 kg 5510 lbs 3900 kg 8600 lbs 6 24 in behind lift points 5 21...

Page 17: ...e Rear 18 4 30 Shuttle shift lever Range gear shift lever Main gear shift lever km h mph Forward CREEP option 1 0 42 0 26 0 42 0 26 2 0 63 0 39 0 54 0 34 3 0 91 0 56 0 71 0 44 4 1 3 0 81 0 91 0 56 5 1...

Page 18: ...8 4 30 Shuttle shift lever Range gear shift lever Main gear shift lever km h mph Reverse CREEP option 1 0 42 0 26 0 42 0 26 2 0 62 0 39 0 53 0 33 3 0 90 0 56 0 70 0 44 4 1 3 0 80 0 90 0 56 5 1 11 0 70...

Page 19: ...17 M8540 M9540 WSM DIMENSIONS DIMENSIONS ROPS Model KiSC issued 03 2009 A...

Page 20: ...18 M8540 M9540 WSM DIMENSIONS CABIN Model KiSC issued 03 2009 A...

Page 21: ...G GENERAL KiSC issued 03 2009 A...

Page 22: ...CK POINTS OF EVERY 100 HOURS G 24 5 CHECK POINTS OF EVERY 200 HOURS G 29 6 CHECK POINTS OF EVERY 300 HOURS G 32 7 CHECK POINTS OF EVERY 400 HOURS G 32 8 CHECK POINTS OF EVERY 600 HOURS G 33 9 CHECK PO...

Page 23: ...ocal KUBOTA distributor always specify engine serial number tractor serial number and hourmeter reading W1010800 1 Tractor Identification Plate 2 Tractor Serial Number 3 Engine Serial Number 4 ROPS Id...

Page 24: ...phabet or Number Year 1 2001 F 2015 2 2002 G 2016 3 2003 H 2017 4 2004 J 2018 5 2005 K 2019 6 2006 L 2020 7 2007 M 2021 8 2008 N 2022 9 2009 P 2023 A 2010 R 2024 B 2011 S 2025 C 2012 T 2026 D 2013 V 2...

Page 25: ...ample E2 engines may result in emission levels out of compliance with the original E3 design and EPA or other applicable regulations Please refer to the emission label located on the engine head cover...

Page 26: ...only KUBOTA genuine parts for parts replacement to maintain machine performance and to assure safety Gaskets and O rings must be replaced during reassembly Apply grease to new O rings or oil seals bef...

Page 27: ...c check for a fee Do not attempt to modify or remodel any electrical parts and wiring When removing the battery cables disconnect the negative cable first When installing the battery cables connect th...

Page 28: ...re sag be required W1011587 In installing a part take care not to get wiring caught by it W1011670 After installing wiring check protection of terminals and clamped condition of wiring only connect ba...

Page 29: ...Before recharging the battery remove it from the machine Before recharging remove cell caps Do recharging in a well ventilated place where there is no open flame nearby as hydrogen gas and oxygen are...

Page 30: ...there is no female connector being too open W1012430 Make certain plastic cover is large enough to cover whole connector W1012519 5 HANDLING OF CIRCUIT TESTER Use tester correctly following manual pro...

Page 31: ...d 1 3 L 1 4 U S qts 1 1 Imp qts Automobil washer liquid 4 Engine crankcase with filter 10 7 L 11 3 U S qts 9 4 Imp qts Engine oil API Service Classification CF or Cl 4 External EGR type engine CD CE o...

Page 32: ...lows Multipurpose NLGI 2 or NLGI 1 GC LB grease Knuckle shaft 2WD model 2 Front axle gear case support 4WD model 2 Front axle support 2 Top link 1 Top link bracket 2 Lift rod 2 Hydraulic lift cylinder...

Page 33: ...er than 0 5 sulfur content is used reduce the service interval for engine oil and filter by 50 DO NOT use diesel fuel with sulfur content greater than 1 0 Diesel fuels specified to EN 590 or ASTM D975...

Page 34: ...o 41 40 to 44 4 0 to 4 5 29 to 32 61 to 70 6 2 to 7 2 45 to 52 M12 12 mm 0 47 in 63 to 72 6 4 to 7 4 47 to 53 78 to 90 7 9 to 9 2 58 to 66 63 to 72 6 4 to 7 4 47 to 53 103 to 117 10 5 to 12 0 76 0 to...

Page 35: ...0 to 7 0 36 1 to 50 6 15 t1 6 107 9 to 117 7 11 0 to 12 0 79 6 to 86 8 18 t1 6 107 9 to 117 7 11 0 to 12 0 79 6 to 86 8 Items Thread size Tightening torque N m kgf m lbf ft POA PF Nipple with O ring P...

Page 36: ...5 Secondary element Replace every 1 year G 25 9 Fuel line Check every 100 Hr G 26 Replace every 2 years G 26 10 Parking brake cable Check every 100 Hr G 26 Replace every 2 years G 38 11 Toe in Adjust...

Page 37: ...0 550 600 650 700 22 Transmission fluid Change every 600 Hr G 20 23 Front differential case oil Change every 600 Hr G 20 24 Front axle case oil Change every 600 Hr G 21 25 Front axle pivot Adjust ever...

Page 38: ...Clean every 200 Hr G 30 2 Fresh air filter Clean every 200 Hr G 31 3 Air conditioner condenser Clean every 200 Hr G 31 4 Air conditioner drive belt Adjust every 200 Hr G 31 5 Air conditioner pipes and...

Page 39: ...cooler 11 Check and clean the radiator screen grill oil cooler and condenser CABIN model 12 Check and clean the air conditioner condenser screen CABIN model 13 Check the nuts of tires are tight 14 Ch...

Page 40: ...g oil be sure to stop the engine Allow engine to cool down sufficiently oil can be hot and can burn 1 To drain the used oil remove the drain plugs 2 at the bottom of the engine and drain the oil compl...

Page 41: ...This as a preview PDF file from best manuals com Download full PDF manual at best manuals com...

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