Kubota V0621-9860 Instruction Manual Download Page 2 | Manualshive

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Summary of Contents for V0621-9860

Page 1: ... FILTER 2 V0621 9862 1 6 STAY HOSE CLAMP V0621 9863 1 7 FUEL TUBE ASSY 200 V0621 9864 1 8 CONNECTOR HOSE 3C131 4246 1 9 FUEL TUBE ASSY 500 V0621 9865 1 10 FUEL TUBE ASSY V0621 9866 1 11 FUEL TUBE ASSY 770 V0621 9867 1 12 FUEL TUBE ASSY RETURN V0621 9868 1 13 FILTER ASSY SEPARATOR V0631 5186 1 14 BOLT 01135 51080 1 15 FILTER ASSY FUEL V0631 5168 1 16 BOLT 01125 50830 2 17 TUBE FUEL 09664 60400 1 18...

Page 2: ...2 ...

Page 3: ...TOOL REMARKS 1 Flexible screwdriver 2 Nipper 3 Needle nose pliers 4 Pliers 5 Ratchet handle 6 Torque wrench Required torque 9 81 to 90 2 N m 1 00 to 9 1 kgf m 7 24 to 66 5 ft lbs 7 12 mm socket 8 14 mm socket 9 19 mm socket 10 24 mm socket 11 Extension bar 50 mm 12 10 mm socket 13 10 mm long socket 14 12 mm long socket 15 Extension bar 75 mm 16 Plug of male type 6 1 piece 10 8 pieces 17 Plug of fe...

Page 4: ...nd safety instructions in this bulletin and safety labels on your machine A Follow the local safety regulations and or laws in your country A If you are working with other people make sure that your signals and communications are fully understandable for additional safety A Do not contact fuel tubes to sharp edges high temperature parts and rotating parts A Do not stretch fuel tubes excessively A ...

Page 5: ...t of the machine A Socket size 24 mm 4 Slowly raise the cab 1 until the cab is all the way up and the latching mechanism 2 engages 5 Insert the stopper pin 1 into the locked position A to fix the cab 1 Radiator 2 Stopper 1 Lock bolt 1 Cab 2 Latching mechanism A Raise 1 Stopper pin A Locked position ...

Page 6: ...Disconnect the fuel tube 1 from the fuel filter 2 Remove the clamp 3 from the guide 4 5 Disconnect the fuel tube 1 from the fuel filter 2 1 Fuel tube fuel tank separator 2 Separator 1 Fuel tube valve return 2 Shut off valve 1 Air vent hose valve fuel pipe 2 Shut off valve 1 Fuel tube fuel filter return 2 Fuel filter 3 Clamp 4 Guide 1 Fuel tube fuel filter supply pump 2 Fuel filter ...

Page 7: ...mp 7 Remove the bracket 3 A Don t remove the separator the fuel pump the shut off valve and the fuel filter from the bracket 3 on this step A Take care not to drop the bracket when removing the bolts A The bolts 1 2 will be reused 1 Fuel filter 2 Connector 1 Bolt 2 Bolt 3 Bracket ...

Page 8: ...from the supply pump 2 11 Remove the clamp 3 of fuel tube 1 from the stay 2 12 Disconnect the fuel tube 1 from fuel tank 2 1 Fuel tube engine return 1 Fuel tube common rail return 2 Common rail 1 Fuel tube fuel filter supply pump 2 Supply pump 1 Fuel tube fuel filter supply pump 2 Stay 3 Clamp 1 Fuel tube tank return 2 Fuel tank ...

Page 9: ...9 13 Remove the fuel tube 1 from the stay 2 14 Remove the fuel tube 1 from the stay 2 3 1 Fuel tube fuel filter return 2 Stay 1 Fuel tube cock fuel pipe 2 Stay 3 Stay ...

Page 10: ...nect the fuel tubes from both ends of the fuel pump 2 removed on step B 7 then remove the fuel pump 2 from the bracket 1 A The fuel pump 2 and the bolts 3 4 will be reused 1 Fuel cap 2 Pipe 3 Bolt 1 Fuel hose 2 Clamp Tightening torque 2 Bolt 24 to 27 N m 2 4 to 2 8 kgf m 18 to 20 ft lbs 1 BRACKET FILTER 1 V0621 9861 2 BOLT 01125 50825 3 STAY HOSE CLAMP V0621 9863 4 FILTER ASSY FUEL V0631 5168 1 Br...

Page 11: ... in the illustration 4 Install the fuel pump 1 to the bracket 2 A Pass the fuel tube 5 through the hole of the bracket 2 1 Fuel pump reuse 2 FUEL TUBE ASSY V0621 9866 3 FUEL TUBE ASSY 500 V0621 9865 4 Plastic clamp A White mark Tightening torque 3 M8 bolt 24 to 27 N m 2 4 to 2 8 kgf m 18 to 20 ft lbs 4 M6 bolt 9 81 to 11 2 N m 1 00 to 1 15 kgf m 7 24 to 8 31 ft lbs 1 Fuel pump 2 Bracket 3 M8 bolt ...

Page 12: ...tall the connector 3 to the fuel tube 2 Then insert the plugs 5 to the connector 3 to stop fuel leak A The plugs 5 will be removed later before connecting the connectors 3 to other fuel tube on the step D 5 1 Fuel filter 2 Fuel tube 1 Fuel tube 2 Stay 3 Clamp 1 FILTER ASSY SEPARATOR V0631 5186 2 FUEL TUBE ASSY 200 V0621 9864 3 CONNECTOR HOSE 3C131 4246 4 TUBE FUEL 09664 60400 5 Plug male and femal...

Page 13: ... protrusion 4 of separator 3 to the bracket 1 Tightening torque 1 Bolt 24 to 27 N m 2 4 to 2 8 kgf m 18 to 20 ft lbs 1 BOLT 01125 50825 2 BRACKET FILTER 2 V0621 9862 Tightening torque 1 Bolt 24 to 27 N m 2 4 to 2 8 kgf m 18 to 20 ft lbs 1 Bolt reuse 2 Bracket 3 Bracket Tightening torque 2 Bolt 48 to 55 N m 4 8 to 5 7 kgf m 36 to 41 ft lbs 1 Bracket 2 BOLT 01135 51080 3 Separator 4 Detent protrusio...

Page 14: ... harness 7 1 Connect the connector of separator 1 to the wire harness 3 7 2 Connect the connector 2 of fuel pump 1 to the wire harness 3 1 Separator 2 Fuel tube separator fuel pump 1 Fuel tube separator connector 2 Fuel tube fuel tank connector 3 Connector 1 W H CONVERSION 2 WS WH V0621 9869 2 Bracket 1 Separator 2 Connector 3 Wire harness 1 Fuel pump 2 Connector 3 Wire harness ...

Page 15: ...uel tube 2 to the fuel filter 1 A Connect the D part of the tube See the step 9 11 Clamp the fuel tube 1 to the stay 2 1 Wire harness fuel pump 2 Wire harness separator 3 Clamp position wire harness of fuel pump 4 Clamp position wire harness of separator 1 FUEL TUBE ASSY RETURN V0621 9868 A To the fuel tank B To the engine common rail C To the fuel return from engine D To the fuel filter 1 Fuel fi...

Page 16: ...engine A Connect the C part of the tube See the step 9 A Pass the fuel tube 2 under the SP hose 3 15 Connect the fuel tube 2 to the common rail 1 of the engine A Connect the B part of the tube See the step 9 A Pass the fuel tube 2 under the SP hose 3 1 Fuel tank 2 Fuel tube return 1 Fuel tube return 2 Stay 1 Fuel pipe 2 Fuel tube return 3 SP hose 1 Common rail 2 Fuel tube return 3 SP hose ...

Page 17: ... 2 of the yellow tape side to the fuel filter 1 17 Connect the fuel tube 1 to the supply pump A Pass the fuel tube 1 under the fuel tube 2 1 Fuel filter 2 FUEL TUBE ASSY 770 V0621 9867 fuel filter supply pump 1 Fuel tube fuel filter supply pump 2 Fuel tube fuel filter return ...

Page 18: ...ower down the cab and make the maschine to the first state by the steps reverse from A 1 to A 5 22 Replace the label 23 Start the engine then check there is no fuel leak A See PURGING OF THE FUEL SYSTEM in OTHER CHECKS AND REPLACEMENTS section in the Operator s Manual 1 Fuel tube fuel filter supply pump 2 Stay 1 Fuel tube fuel filter supply pump 2 Fuel tube fuel filter return A 5 to 10 mm Tighteni...

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