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1. Checking the electrical leads and the terminals ...................................................................................... 117
2. Checking the exhaust manifold for cracks, gas, leakage, and mounting screw ...................................... 117
3. Checking the intake air line for air leaks.................................................................................................. 117
4. Checking the air-flow-sensor (AFS)......................................................................................................... 118
5. Checking the condition of diesel particulate filter (DPF) muffler .............................................................. 118
6. Checking the diesel particulate filter (DPF) differential pressure sensor and rubber piping for gas leak 118
7. Checking the diesel particulate filter (DPF) exhaust gas temperature sensor......................................... 118
8. Checking the EGR piping for gas leak..................................................................................................... 118
9. Checking the brake hose......................................................................................................................... 118
BIENNIAL SERVICING ..................................................................................................................................... 118
1. Replacing the brake hose........................................................................................................................ 118
2. Changing the brake fluid.......................................................................................................................... 118
3. Replacing the rubber parts of master cylinder......................................................................................... 118
4. Replacing the fuel hoses and the clamps................................................................................................ 118
5. Changing the coolant............................................................................................................................... 118
6. Replacing the intake air line .................................................................................................................... 119
7. Replacing the rubber piping related oil separator.................................................................................... 119
8. Replacing the diesel particulate filter (DPF) differential pressure sensor rubber piping (front and back) 119
9. Replacing the suction pipe downstream the air-flow-sensor (AFS)......................................................... 119
10. Replacing the EGR cooler hose ............................................................................................................ 119
11. Replacing the radiator hoses (water pipes) ........................................................................................... 120
PERIODIC PARTS REPLACEMENT ................................................................................................................ 120
1. Replacing the air conditioner pipes and hoses [Cabin type only] ............................................................ 120
SERVICING AS REQUIRED............................................................................................................................. 120
1. Replacing and repairing the electrical system ......................................................................................... 120
1.1 Replacing the fuses.......................................................................................................................... 120
1.2 Replacing the slow blow fuses ......................................................................................................... 122
2. Draining the fuel filter by draining the water separator ............................................................................ 123
3. Bleeding the fuel system ......................................................................................................................... 123
SERVICE FOR TIRES ...................................................................................................................................... 124
1. Precautions for handling the tires ............................................................................................................ 124
2. Checking the tire pressure....................................................................................................................... 124
3. Changing the tires ................................................................................................................................... 124
4. Mounting the tires .................................................................................................................................... 125
5. Tire chains ............................................................................................................................................... 125
COMPLETION OF OPERATION AND STORING ...................................................................126
STORING THE MACHINE ................................................................................................................................ 126
CAUTION WHEN WASHING THE MACHINE .................................................................................................. 126
RECOMMENDED OILS ...........................................................................................................127
RECOMMENDED OIL LIST.............................................................................................................................. 127
BIODIESEL FUEL (BDF) .................................................................................................................................. 129
TROUBLESHOOTING .............................................................................................................130
TROUBLESHOOTING OF THE ENGINE AND OTHER SYSTEMS................................................................. 130
LIST OF ERROR CODE NUMBERS ................................................................................................................ 132
APPENDIX ...............................................................................................................................137
SERVICE HOUR METER ................................................................................................................................. 137
R540
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Summary of Contents for R540
Page 10: ...6 R540 ...
Page 20: ...SAFETY LABELS SAFE OPERATION 16 R540 ...
Page 21: ...SAFE OPERATION R540 17 ...
Page 22: ...SAFE OPERATION 18 R540 ...
Page 23: ...SAFE OPERATION R540 19 ...
Page 24: ... Canopy Cabin SAFE OPERATION 20 R540 ...
Page 25: ... Canopy Cabin Cabin SAFE OPERATION R540 21 ...
Page 26: ... Canopy Cabin SAFE OPERATION 22 R540 ...
Page 28: ...24 R540 ...
Page 146: ...wheel loader scrapping 26 wheel nut checking 102 109 working light switch 36 142 R540 ...