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18

PERIODIC SERVICE

ENGL

ISH

A

If the radiator cap has to be removed, follow the
caution and securely retighten the cap. 

A

If coolant should be leak, consult your local KUBOTA
dealer. 

A

Make sure that muddy or sea water does not enter
the radiator. 

A

Use clean, fresh water and 50% anti-freeze to fill the
recovery tank. 

A

Do not refill recovery tank with coolant over the
"FULL" level mark. 

A

Be sure to close the radiator cap securely. If the cap
is loose or improperly closed, coolant may leak out
and decrease quickly.

B

Changing coolant

1. To drain coolant, always open both drain cocks and

simultaneously open the radiator cap as well. With
the radiator cap kept closed, a complete drain of
water is impossible. 

2. Remove the overflow pipe of the radiator pressure

cap to drain the recovery tank. 

3. Prescribed coolant volume (U.S.gallons)   

A

Coolant quantities shown are for standard radiators. 

4. An improperly tightened radiator cap or a gap

between the cap and the seat quickens loss of
coolant. 

5. Coolant (Anti-freeze) 

B

Remedies for quick decrease of coolant

1. Check any dust and dirt between the radiator fins

and tube. If any, remove them from the fins and the
tube.

2. Check the tightness of the fan belt. If loose, tighten it

securely.

3. Check the internal blockage in the radiator hose. If

scale forms in the hose, clean with the scale inhibitor
or its equivalent.

B

Checking radiator hoses and clamp

CAUTION

To avoid personal injury:

A

Be sure to check radiator hoses and
hose clamps periodically. If radiator
hose is damaged or coolant leaks,
overheats or severe burns could
occur. 

Check to see if radiator hoses are properly fixed every
200 hours of operation or 6 months, whichever comes
first.
1. If hose clamps are loose or water leaks, tighten hose

clamp securely. 

2. Replace hoses and tighten hose clamps securely, if

radiator hoses are swollen, hardened or cracked.

Replace hoses and hose clamps every 2 years or
earlier, if checked and found that hoses are swollen,
hardened or cracked. 

B

Precaution at overheating

The event that the coolant temperature is nearly or more
than the boiling point is called 

"OVERHEATING"

While running, make the following checks to see that all
parts are working correctly. 

If anything is unusual,

inspect it, referring to the relevant description in
"MAINTENANCE" and "PERIODIC SERVICE"
section

.

C

Coolant

If the coolant temperature warning lamp lights up or if
steam or coolant does not stop squirting from the
radiator overflow pipe, turn off the load and 

keep the

engine idling (COOLING-DOWN) for at least 5
minutes

 to let it cool down gradually. Then stop the

engine and take the following inspection and servicing.
1. Check to see if the coolant runs short or if there is

any coolant leak;

2. Check to see if there is any obstacle around the

cooling air inlet or outlet;

3. Check to see if there is any dirt or dust between

radiator fins and tube;

4. Check to see if the fan belt is too loose; and
5. Check to see if radiator water pipe is clogged.

B

Cleaning radiator core(outside)

If dust is between the fin and tube, wash it away with
running water.

A

Do not clean radiator with firm tools such as spatulas
or screwdrivers. They may damage specified fin or
tube. It can cause coolant leaks or decrease cooling
performance.

Models

Quantity

D1005-E3, D1105-E3, 
D1105-TE3, D1305-E3

3.1 L (0.82 U.S.gals.)

V1305-E3, V1505-E3

4.0 L (1.06 U.S.gals.)

V1505-TE3

5.0 L (1.32 U.S.gals.)

Season

Coolant

All seasons

Pure water and anti-freeze 

(See "Anti-freeze" in 

"RADIATOR" section.)

Summary of Contents for D1005-E3

Page 1: ...1ABABAAAP1500 D1005 E3 D1105 E3 D1105 TE3 D1305 E3 V1305 E3 V1505 E3 V1505 TE3 MODELS 1J987 8916 5...

Page 2: ...5 TE3 AU H 17 27 60 AK California Proposition 65 Engine exhaust some of its constituents certain vehicle components and fluids contain or emit chemicals known to the State of California to cause cance...

Page 3: ...up to date information Please do not hesitate to consult with them FOREWORD FOREWORD This symbol the industry s Safety Alert Symbol is used throughout this manual and on labels on the machine itself...

Page 4: ...GENERATOR EQUIPPED ENGINE 7 MAINTENANCE 8 SERVICE INTERVALS 9 PERIODIC SERVICE 12 FUEL 12 Fuel level check and refueling 12 Air bleeding the fuel system 13 Checking the fuel pipes 13 Cleaning the fuel...

Page 5: ...ISH CONTENTS Dust indicator optional 20 ELECTRIC WIRING 21 FAN BELT 21 Adjusting Fan Belt Tension 21 CARRIAGE AND STORAGE 22 CARRIAGE 22 STORAGE 22 TROUBLESHOOTING 23 SPECIFICATIONS 25 WIRING DIAGRAMS...

Page 6: ...keep the engine in good condition A Before allowing other people to use your engine explain how to operate and have them read this manual before operation A DO NOT modify the engine UNAUTHORIZED MODI...

Page 7: ...eaning A Keep the engine clean and free of accumulated dirt grease and trash to avoid a fire Store flammable fluids in proper containers and cabinets away from sparks and heat A Check for and repair l...

Page 8: ...rings are in good condition Keep all electrical connections clean Bare wire or frayed insulation can cause a dangerous electrical shock and personal injury 7 ESCAPING FLUID A Relieve all pressure in t...

Page 9: ...charge the battery if its fluid level is below the LOWER mark Otherwise the component parts may deteriorate earlier than expected which may shorten the service life or cause an explosion Immediately a...

Page 10: ...he engine on a large flat surface DO NOT work on anything that is supported ONLY by lift jacks or a hoist Always use blocks or the correct stands to support the engine before servicing A Disconnect th...

Page 11: ...ponent 5 Mount new warning and caution labels by applying to a clean dry surface and pressing any bubbles to the outside edge A Replace fuel pipes and lubricant pipes with their hose clamps every 2 ye...

Page 12: ...nance yourself However when in need of parts or major service be sure to see your KUBOTA dealer For service contact the KUBOTA Dealership from which you purchased your engine or your local KUBOTA deal...

Page 13: ...p lever 4 Injection pump 5 Fuel feed pump 6 Cooling fan 7 Fan drive pulley 8 Oil filter cartridge 9 Water drain cock 10 Oil filler plug 11 Exhaust manifold 12 Alternator 13 Starter 14 Oil level gauge...

Page 14: ...e space when checking A Keep dust or fuel away from the battery wiring muffler and engine to prevent a fire Check and clear them before operating everyday Pay attention to the heat of the exhaust pipe...

Page 15: ...additional safety items e g hard hat safety boots or shoes eye and hearing protection gloves etc as appropriate or required A Do not wear radio or music headphones while operating engine A Check to se...

Page 16: ...A Be sure to warm up the engine not only in winter but also in warmer seasons An insufficiently warmed up engine can shorten its service life A When there is fear of temperature dropping below 15 C 5...

Page 17: ...ection and servicing 1 Check to see if the coolant runs short or if there is any coolant leak 2 Check to see if there is any obstacle around the cooling air inlet or outlet 3 Check to see if there is...

Page 18: ...backwards It may lead to serious trouble A Reversed engine operation may make exhaust gas gush out into the intake side and ignite the air cleaner It could catch fire Reversed engine revolution must b...

Page 19: ...any parts do not use gasoline but use regular cleanser A Always use proper tools that are in good condition Make sure you understand how to use them before performing any service work A When installin...

Page 20: ...ours Replacement of oil filter cartridge oil pan depth 125 mm 4 9 in 16 Cleaning of water separator Every 500 hours Removal of sediment in fuel tank Cleaning of water jacket radiator interior 17 to 19...

Page 21: ...ed A Lubricating oil recommended when a low sulfur or high sulfur fuel is employed Recommendable Not recommendable TBN Total Base Number Fuel A Diesel Fuel Specification Type and Sulfur Content ppm us...

Page 22: ...els EGR Exhaust Gas Re circulation Above 25 C 77 F SAE30 SAE10W 30 or 15W 40 10to25 C 14 Fto77 F SAE10W 30 or 15W 40 Below 10 C 14 F SAE10W 30 Fuel type Engine oil classification API classification En...

Page 23: ...s approximately half A DO NOT USE Fuels that have sulfur content greater than 1 0 10000 ppm A Diesel fuels specified to EN 590 or ASTM D975 are recommended A No 2 D is a distillate fuel of lower volat...

Page 24: ...ic fuel pump 2 If an electric fuel pump is not used you must manually actuate the pump by lever to bleed 3 The primary fuel filter must be on the pressure side of the pump if the fuel tank is lower th...

Page 25: ...d the injection pump A Entrance of dust and dirt can cause a malfunction of the fuel injection pump and the injection nozzle Wash the fuel filter cup periodically BFuel filter cartridge replacement 1...

Page 26: ...ke the oil level gauge out again and check the oil level 4 If the oil level is too low remove the oil filler plug and add new oil to the prescribed level 5 After adding oil wait more than 5 minutes an...

Page 27: ...engine before changing the oil filter cartridge A Allow engine to cool down sufficiently oil can be hot and cause burns 1 Replace the oil filter cartridge after the initial 50 hours of operation and e...

Page 28: ...hen remove cap completely If overheats should occur steam may gush out from the radiator or recovery tank Severe burns could result BChecking coolant level adding coolant 1 Remove the radiator cap aft...

Page 29: ...hours of operation or 6 months whichever comes first 1 If hose clamps are loose or water leaks tighten hose clamp securely 2 Replace hoses and tighten hose clamps securely if radiator hoses are swolle...

Page 30: ...eeze Refer to SAE J1034 standard more specifically also to SAE J814c At 1 013 x 10 Pa 760 mmHg pressure atmospheric A higher boiling point is obtained by using a radiator pressure cap which permits th...

Page 31: ...t cup before it becomes half full with dust usually once a week or even every day if the working surroundings are dusty Install the air cleaner dust cup with TOP indicated on the rear of the cup in th...

Page 32: ...ng the belt tension A Be sure to reinstall the detached safety shield after maintenance or checking 1 Stop the engine and remove the key 2 Apply moderate thumb pressure to belt between the pulleys 3 I...

Page 33: ...a note written No water on the pressure cap Since water may freeze when the temperature drops below 0 C 32 F it is very important that no water is left in the machine 2 Remove dirty engine oil fill wi...

Page 34: ...lter and air vent screws of fuel injection pump to eliminate all the air in the fuel system Engine oil becomes thick in cold weather and engine cranks slow Change grade of oil according to the weather...

Page 35: ...on nozzle Bearing parts are overheated Check the lubricating system Oil lamp lights up during operation Check the lubricating system Check the function of the relieve valve in the lubricating system C...

Page 36: ...0 19 6 3000 15 2 3600 20 4 3600 15 5 3000 20 8 3000 Maximum bare speed rpm 3200 3800 3200 Minimum bare idling speed rpm 850 950 Order of firing 1 2 3 Direction of rotation Counter clockwise viewed fro...

Page 37: ...rpm 3200 Minimum bare idling speed rpm 850 950 850 950 Order of firing 1 2 3 Direction of rotation Counter clockwise viewed from flywheel side Injection pump Bosch MD Type Mini Pump Injection pressur...

Page 38: ...3000 36 5 3000 Maximum bare speed rpm 3800 3200 3800 3200 Minimum bare idling speed rpm 850 950 1000 1100 Order of firing 1 3 4 2 Direction of rotation Counter clockwise viewed from flywheel side Inje...

Page 39: ...28 WIRING DIAGRAMS ENGLISH WIRING DIAGRAMS EU standard Energize to run The parts boxed in are reference NOT equiped for standard engine spec Non marked wire dia is 0 8 1 25 mm...

Page 40: ...29 WIRING DIAGRAMS ENGLISH KEA SAE standard Energize to run The parts boxed in are reference NOT equiped for standard engine spec Non marked wire dia is 0 8 1 25 mm...

Page 41: ......

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