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KTR-STOP

® 

YAW M B-xx 

Operating/Assembly instructions

 

KTR-N 
Sheet: 
Edition: 

445120 EN 
10 of 16 

 

Please observe protection 

note ISO 16016. 

Drawn: 

2019-11-18 Shg/Wie 

Replacing: 

--- 

Verified: 

2019-11-22 Shg 

Replaced by: 

 

 

 

 

 

If several brakes are assembled we recommend to connect the pressure port for each brake 
individually (in parallel) (see illustration 12). 
Please note, if several brakes are connected in a series (see illustration 13), the braking 
effect of all following brakes may become effective slightly delayed. 

 

  Connect the pressure oil line to the pressure ports of the brake (see illustration 10, 12 and 13). For that purpo-

se remove the screw plug beforehand. 

 

 

 

The hydraulic lines have to be rinsed before connecting to the brake to prevent any particles 
from getting into the brake. If the lines are not rinsed sufficiently, the gaskets may be dama-
ged and the operation of the brake is no longer ensured. 

 

  Mount a miniature measuring coupling with a miniature measuring hose to the venting hole (see illustration 10, 

12 and 13), for that purpose the screw plug needs to be removed beforehand. Discharge the end of the minia-
ture measuring hose in a suitable collection container. 

 

 

The pressure ports on top serve for venting the brake. For a wash-up system make use of 
one of the pressure ports on top.

 

 

 

Always connect the brake consisting of two halves to a pressure line (see illustration 12 and 
13), since the brake disk is loaded with the full braking power on one side in case if one half 
of the brake fails. 

 

 

 

With the parallel connection of brakes (see illustration 12) each brake needs to be vented 
individually. 

 

 

 

It is not recommended to use steel plugs for venting.

 

 

  Connect the drain line to the brake (see illustration 10, 12 and 13). For that purpose remove the sealing plug 

beforehand. 

 

 

In order to locate a leakage immediately, it is recommended to use a transparent hose and 
collection container on every single brake. Since higher pressures (5 bar at the maximum) 
are not generated, a pneumatic hose may be used, too. Inspect the brake for leakages regu-
larly. 

 

 

 

Severe leakages have to be removed immediately. Oil which has escaped has to be comple-
tely removed, since oil remains may vaporize on hot components and ignite. 

 

 

 

Illustration 12: Pressure port of several brakes (in parallel) 

Illustration 13: Pressure ports of several brakes (in a series) 

 

 
 
 

Assembly 

4.6  Pressure port of several brakes 

Summary of Contents for KTR-STOP YAW M B Series

Page 1: ...observe protection note ISO 16016 Drawn 2019 11 18 Shg Wie Replacing Verified 2019 11 22 Shg Replaced by YAW M YAW M B xx is a disk brake in an active design serving for transmitting a brake force on...

Page 2: ...warnings 5 2 4 Intended use 5 3 Storage transport and packaging 6 3 1 Storage 6 3 2 Transport and packaging 6 4 Assembly 6 4 1 Components of the brake 6 4 2 Preparation of assembly 7 4 3 Brake pads 7...

Page 3: ...ete brake cm2 254 Volume for each brake caliper with 1 mm stroke cm3 25 4 Pressure port G 1 4 Oil bleed G 1 4 Max clamping force kN 203 Max operating pressure bar 160 Thickness of brake disk mm 30 50...

Page 4: ...Replaced by Dimensions of brake disk Illustration 3 Internal assembly of brake Illustration 4 External assembly of brake Table 2 Calculation of brake disk Internal assembly of brake External assembly...

Page 5: ...wing safety indica tions All operations on and with the brake have to be performed taking into account safety first Make sure to switch off the power pack before you perform your work on the brake Sec...

Page 6: ...lamps or electrical high voltage appliances Humid storage rooms are not suitable Please make sure that condensation is not generated The best relative air humidity is less than 65 In order to avoid a...

Page 7: ...be removed by means of solvents The connection between connection plate and brake is defined as frictionally engaged Any residues of oil dirt and corrosion protection reduce the coefficient of fricti...

Page 8: ...Insert the O ring component 4 in the counterbore Depending on the thickness of brake disk Put the distance plate component 3 onto the housing and insert the second gasket component 4 into the indentat...

Page 9: ...ng of two halves to a pressure line see illustration 11 since the brake disk is loaded with the full braking power on one side in case if one half of the brake fails It is not recommended to use steel...

Page 10: ...ge the end of the minia ture measuring hose in a suitable collection container The pressure ports on top serve for venting the brake For a wash up system make use of one of the pressure ports on top A...

Page 11: ...insed with hydraulic oil Repeat this process until a stream of clean oil dissipates from the miniature measuring hose Remove the miniature measuring hose If the miniature measuring coupling is removed...

Page 12: ...mm s and the viscosity during operation should not fall below 12 mm s Filtration When filling and re filling the hydraulic system and replacing the hydraulic liquid the oil needs to be filtered For t...

Page 13: ...to 13 Remove the 8 off screws M27 serving for fixing the brake to the connection plate Take out the brake Depending on the thickness of brake disk Remove the distance plate after having taking out th...

Page 14: ...repa ration of assembly Repeat this chapter with the half of brake at the bottom Screw the brake to the connection plate by means of 8 off screws and tighten them hydraulically evenly gradually at 1 3...

Page 15: ...h a reassembly of the brake piston basically new gaskets and scrapers have to be used since their operativeness is no longer ensured due to wear and damages Grease the gaskets and scrapers with hydrau...

Page 16: ...wear of brake pads and the condition of the screw connections If you realize any irregularities perform repairs accordingly A basic requirement to ensure the readiness for use of the brake is a stock...

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