KTM SX-E 5 Setup Instructions Download Page 22

4 TECHNICAL DATA

20

4.1

Chassis tightening torques

Screw, brake line holder on fork
protector

EJOT PT

®

K60x20

AL

2 Nm (1.5 lbf ft)

Screw, brake line holder on link
fork

EJOT SF

®

M5x10

K

2 Nm (1.5 lbf ft)

Screw, magnetic switch on handle-
bar

M3

0.8 Nm (0.59 lbf ft)

Spoke nipple

M3.5

3 Nm (2.2 lbf ft)

Screw, fixed grip

M4

5 Nm (3.7 lbf ft)

Loctite

®

243™

Screw, throttle grip

M4

3 Nm (2.2 lbf ft)

Remaining nuts, chassis

M5

5 Nm (3.7 lbf ft)

Remaining screws, chassis

M5

5 Nm (3.7 lbf ft)

Screw, brake assembly

M5

5 Nm (3.7 lbf ft)

Screw, brake linings

M5

8 Nm (5.9 lbf ft)

Nut, push rod ball joint on foot
brake cylinder

M6

10 Nm (7.4 lbf ft)

Nut, push rod, foot brake lever

M6

6 Nm (4.4 lbf ft)

Rear fairing screw

M6

8 Nm (5.9 lbf ft)

Remaining nuts, chassis

M6

10 Nm (7.4 lbf ft)

Remaining screws, chassis

M6

10 Nm (7.4 lbf ft)

Screw, chain sliding guard

M6

3 Nm (2.2 lbf ft)

Screw, fender

M6

6 Nm (4.4 lbf ft)

Screw, fork stub

M6

10 Nm (7.4 lbf ft)

Screw, front brake disc

M6

14 Nm (10.3 lbf ft)

Loctite

®

243™

Screw, rear brake caliper

M6x16

10 Nm (7.4 lbf ft)

Loctite

®

243™

Screw, rear brake caliper

M6x40

10 Nm (7.4 lbf ft)

Loctite

®

243™

Screw, rear brake disc

M6

14 Nm (10.3 lbf ft)

Loctite

®

243™

Screw, splash protector

M6

8 Nm (5.9 lbf ft)

Screw, start number plate

M6

4 Nm (3 lbf ft)

Screw, subframe connection

M6

10 Nm (7.4 lbf ft)

Threaded adapter for front fairing

M6

8 Nm (5.9 lbf ft)

Nut, foot brake lever

M8

22 Nm (16.2 lbf ft)

Nut, rim lock

M8

10 Nm (7.4 lbf ft)

Remaining nuts, chassis

M8

25 Nm (18.4 lbf ft)

Remaining screws, chassis

M8

25 Nm (18.4 lbf ft)

Screw, bottom triple clamp

M8

15 Nm (11.1 lbf ft)

Screw, chain securing guide

M8

15 Nm (11.1 lbf ft)

Screw, chain sliding piece

M8

15 Nm (11.1 lbf ft)

Screw, engine bracket

M8

25 Nm (18.4 lbf ft)

Loctite

®

243™

Screw, front brake caliper

M8x60

20 Nm (14.8 lbf ft)

Loctite

®

243™

Summary of Contents for SX-E 5

Page 1: ...SETUP INSTRUCTIONS 2021 SX E 5 Art no 3214363en...

Page 2: ......

Page 3: ...s prices colors forms materials services designs equipment etc without prior notice and without specifying reasons to adapt these to local conditions as well as to stop produc tion of a particular mod...

Page 4: ...or tips Indicates the result of a testing step Indicates a voltage measurement Indicates a current measurement Indicates a resistance measurement Indicates the end of an activity including potential r...

Page 5: ...cs connector 1 is located under the seat 2 3 Unpacking and setting up the vehicle M01926 01 Open the box Guideline To avoid damaging the vehicle while setting it up do not remove the protective film o...

Page 6: ...ebar clamps Guideline Make sure the cables and wiring are positioned correctly Mount and tighten screws 1 Guideline Screw handlebar clamp M8 20 Nm 14 8 lbf ft Make sure the installed gaps are even Che...

Page 7: ...supply optional Carry out the procedure for unlocking the battery management system p 15 Charge the Powerpack LV p 17 Prepare the vehicle according to the specifications in KTM Dealer net for handove...

Page 8: ...ndlebar clamps Remove the handlebar and lay it to one side Info Cover the components to protect them against damage Do not kink the cables and lines Remove screws 2 Take off handlebar supports Place h...

Page 9: ...ng lugs 1 engage in the fender M01683 10 Mount and tighten screw 2 Guideline Screw start number plate M6 4 Nm 3 lbf ft 3 4 Installing front fender M01671 10 Position the fender with drill holes 1 in t...

Page 10: ...n such a way that the brake disc is not damaged Hold the front wheel and remove the wheel spindle Take the front wheel out of the fork Info Do not actuate the hand brake lever when the front wheel is...

Page 11: ...9 5 lbf ft Loctite 243 Operate the hand brake lever several times until the brake lin ings are seated correctly against the brake disc Remove the motorcycle from the lift stand p 10 Operate the front...

Page 12: ...line Remaining screws chassis M6 10 Nm 7 4 lbf ft 3 10 Adjusting the seat height on the shock absorber Warning Danger of accidents Modifications to the suspension setting may seriously alter the handl...

Page 13: ...ight should also be adjusted on the shock absorber Preparatory work Raise the motorcycle with a lift stand p 9 Remove the front wheel p 8 M01811 10 Main work Loosen screw 1 Loosen screw 2 Position the...

Page 14: ...front fairing M01676 10 Remove screws 2 with bushings and splash protector 3 Remove screws 4 with bushings and rear fairing 5 M01677 10 Remove screws 6 and position subframe 7 at the drill holes at t...

Page 15: ...lbf ft M01678 10 Condition High seat position Make sure that thread adapter 8 is mounted and tight ened Guideline Threaded adapter for front fairing M6 8 Nm 5 9 lbf ft M01679 01 Condition Low seat po...

Page 16: ...t the seat p 14 3 13 Removing the seat H00066 10 Open quick release 1 and raise the rear of the seat Pull back the seat and remove it 3 14 Mounting the seat M01684 10 Hook the seat onto holding lug 1...

Page 17: ...he KTM diagnostics tool Read out the fault memory using the KTM diagnostics tool When fault memory is empty work is complete 3 16 Positioning the battery charger Warning Risk of injury If the battery...

Page 18: ...argo Damage caused due to improper handling or improper transport is excluded from the manufacturer war ranty The battery charger only meets IP66 when the original power cord is being used M01630 01 P...

Page 19: ...ful to the environment Never throw a Powerpack LV into the household trash Dispose of the Powerpack LV properly and in compliance with the applicable regulations Info Do not activate the vehicle while...

Page 20: ...at the contacts are not bent M01728 02 Connect the power plug for the battery charger to the mains connection Charging starts automatically The multifunctional element indicates the charging level Mon...

Page 21: ...not pull on the cable M01686 10 Mount charging plug protection cap 2 M01685 10 Check charging socket protection cap 1 If the charging socket protection cap is dirty Clean the charging socket protectio...

Page 22: ...0 Nm 7 4 lbf ft Screw chain sliding guard M6 3 Nm 2 2 lbf ft Screw fender M6 6 Nm 4 4 lbf ft Screw fork stub M6 10 Nm 7 4 lbf ft Screw front brake disc M6 14 Nm 10 3 lbf ft Loctite 243 Screw rear brak...

Page 23: ...M8 30 Nm 22 1 lbf ft Loctite 243 Screw top triple clamp M8 20 Nm 14 8 lbf ft Remaining nuts chassis M10 45 Nm 33 2 lbf ft Remaining screws chassis M10 45 Nm 33 2 lbf ft Screw bottom shock absorber M1...

Page 24: ...5 AUXILIARY SUBSTANCES 22 Long life grease Recommended supplier MOTOREX Bike Grease 2000...

Page 25: ...3214363en 3214363en 02 2021 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria KTM com Photo Mitterbauer KISKA KTM...

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