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KTM rc8 r, Owner'S Manual

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KTM rc8 r Owner'S Manual Download Page 168

11

SERVICE WORK ON THE CHASSIS

166

700303-01

–

Shift into neutral.

–

Pull the lower chain section with specified weight

.

Guideline

Weight, chain wear measurement

15 kg (33 lb.)

–

Measure the distance

of 18 chain links in the lower chain section.

Info

Chain wear is not always even, so you should repeat this measurement at differ-
ent chain positions.

Maximum distance

at the longest

chain section

272 mm (10.71 in)

» If distance

is greater than the specified measurement:

–

Change the power set.

x

Info

When the chain is replaced, the rear sprocket and engine sprocket
should also be changed.
A new chain wears out faster on old, worn sprockets.
For safety reasons, the chain has no chain joint.

Summary of Contents for rc8 r

Page 1: ...OWNER S MANUAL 2014 1190 RC8 R EU GB 1190 RC8 R FR 1190 RC8 R JP Art no 3213111en...

Page 2: ......

Page 3: ...completely All specifications are non binding KTM Sportmotorcycle AG specifically reserves the right to modify or delete technical specifications prices colors forms materials services designs equipm...

Page 4: ...ccording to the international quality management standard ISO 9001 KTM uses quality assurance processes that lead to the maximum possible quality of the products Issued by T V Management Service KTM S...

Page 5: ...number 21 5 4 Fork part number 21 5 5 Shock absorber part number 22 5 6 Steering damper part number 22 6 CONTROLS 23 6 1 Clutch lever 23 6 2 Hand brake lever 23 6 3 Throttle grip 24 6 4 Horn button 2...

Page 6: ...u gallons SET GAL US UK 71 6 11 39 Additional functions menu OPTIONS 72 6 11 40 Quick shifter menu OPTION QKSHIFT 73 6 11 41 External temperature display menu OPTION OUTTEMP 74 6 11 42 Tire pressure m...

Page 7: ...er 125 10 7 Adjusting the high speed compression damping of the shock absorber 126 10 8 Adjusting the rebound damping of the shock absorber 127 10 9 Adjusting the spring preload of the shock absorber...

Page 8: ...Checking the rear brake fluid level 175 12 8 Adding rear brake fluid x 176 12 9 Checking the rear brake linings 178 13 WHEELS TIRES 179 13 1 Removing the front wheel x 179 13 2 Installing the front wh...

Page 9: ...e steps for winter operation 229 19 STORAGE 230 19 1 Storage 230 19 2 Preparing for use after storage 231 20 TROUBLESHOOTING 232 21 IMMOBILIZER BLINK CODE 235 22 ENGINE CONTROL BLINK CODE 237 23 TECHN...

Page 10: ...standing In the interest of your own safety have these jobs performed by an authorized KTM workshop There your motorcycle will be optimally cared for by specially trained experts using the specialist...

Page 11: ...ds in the homologated version 2 2 Safety advice A number of safety instructions need to be followed to operate the vehicle safely Therefore read this manual carefully The safety instruc tions are high...

Page 12: ...en Warning Identifies a danger that will lead to environmental damage if the appropriate measures are not taken 2 4 Tampering warning Tampering with the noise control system is prohibited Federal law...

Page 13: ...ness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effective exhaust extraction system Warnin...

Page 14: ...s In some instances a thread locker e g Loctite is required The manufacturer instructions for use must be followed After disassembly clean the parts that are to be reused and check them for damage and...

Page 15: ...hen will you find out how to customize the vehicle ideally for your own use and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as...

Page 16: ...auxiliary substances such as fuel and lubricants as specified in the Owner s Manual 3 3 Spare parts accessories For your own safety only use spare parts and accessory products that are approved and or...

Page 17: ...erve these exactly you will ensure a much longer service life for your motorcycle 3 5 Figures The figures contained in the manual may depict special equipment In the interest of clarity some component...

Page 18: ...4 VIEW OF VEHICLE 16 4 1 View of vehicle front left example B01301 10...

Page 19: ...Light switch p 25 2 Headlight flasher switch p 25 2 Turn signal switch p 26 2 Horn button p 24 3 Filler cap 4 Tool set p 99 5 Seat lock p 98 6 Oil dipstick 7 Side stand p 102 8 Shift lever p 100 9 Hel...

Page 20: ...4 VIEW OF VEHICLE 18 4 2 View of vehicle rear right example B01302 10...

Page 21: ...eering lock p 27 5 Emergency OFF switch p 26 5 Electric starter button p 27 6 Hand brake lever p 23 7 Vehicle identification number type label p 20 8 Shock absorber rebound adjustment 9 Shock absorber...

Page 22: ...above the vehicle identification number 5 2 Key number 700222 01 The key number Code number can be found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a...

Page 23: ...ERIAL NUMBERS 21 5 3 Engine number B01304 10 The engine number is stamped on the right side of the engine 5 4 Fork part number B01305 10 The fork part number is stamped on the inner side of the fork s...

Page 24: ...00657 10 The shock absorber part number is stamped on the upper part of the shock absorber above the adjusting ring towards the rear 5 6 Steering damper part number 100658 10 The steering damper part...

Page 25: ...clutch lever is fitted on the left side of the handlebar The clutch is hydraulic and self adjusting 6 2 Hand brake lever 100660 10 The hand brake lever is fitted on the right side of the handlebar Th...

Page 26: ...rottle grip is fitted on the right side of the handlebar 6 4 Horn button 100661 12 The horn button is fitted on the left side of the handlebar Possible states Horn button in neutral position Horn butt...

Page 27: ...switched on High beam on The light switch is in the upper position In this position the low beam the high beam and the tail light are switched on 6 6 Headlight flasher switch 100662 10 The headlight f...

Page 28: ...d to the right The turn signal switch automatically returns to the central position after use To switch off the turn signal press the turn signal switch towards the switch housing 6 8 Emergency OFF sw...

Page 29: ...riple clamp Info The ignition may only be switched on using a black ignition key Use the orange programming key to activate and deactivate the black ignition key Possible states Ignition OFF In this p...

Page 30: ...6 CONTROLS 28 6 11 Combination instrument 6 11 1 Overview 401121 10 1 Display p 31 2 Function buttons 3 Indicator lamps p 33 4 Info display p 32...

Page 31: ...fitted on the handlebar front left The LAP button is fitted on the handlebar rear left MODE button Changes to the next item on the info display in ROAD mode and in RACE mode LAP button Changes to the...

Page 32: ...switched on Test The segments of the tachometer and the gear display light up in and switch off in sequence The speed display counts from 0 to 300 and back The remaining display segments outside the...

Page 33: ...y shows the engaged gear Info The engaged gear can also be displayed in the info display The speed is displayed in kilometers per hour KM H or in miles per hour MPH The time appears in segment Info Af...

Page 34: ...public roads Menu 2 is RACE mode for riding on race tracks It allows riders to time laps themselves If the general warning lamp lights up the corresponding message is shown periodically in the info d...

Page 35: ...The idle speed indicator lamp lights up green The transmission is shifted to idle The high beam indicator lamp lights up blue The high beam is switched on EFI warning lamp MIL lights up flashes red Th...

Page 36: ...components Never attach multiple ignition keys to a single key ring this may cause mutual interference and lead to problems A lost black ignition key must be deactivated to prevent unauthorized person...

Page 37: ...ue Battery voltage 10 80 V 401125 01 SERVICE IN xxx KM MPH appears on the info display if the distance to the next service falls below the specified value Distance 500 km 310 mi 401166 01 HIGH TEMP ap...

Page 38: ...1127 01 ICE appears on the info display if the external temperature falls below the specified value Temperature 3 C 37 F ICE disappears if the external temperature rises above the specified value Temp...

Page 39: ...37...

Page 40: ...6 CONTROLS 38 6 11 9 Overview of ROAD mode 401128 10...

Page 41: ...is on The motorcycle is being ridden ROAD mode Press the MODE button briefly and repeatedly until ODO Trip 1 Time 1 and Avs 1 appear in the info display ODO shows the total distance covered Trip 1 sho...

Page 42: ...130 01 Condition Alternative 1 The ignition is on The motorcycle is stationary ROAD mode Alternative 2 The ignition is on The motorcycle is being ridden ROAD mode Press the MODE button briefly and rep...

Page 43: ...ay changes to the SET UP menu Press the MODE but ton for 3 5 sec onds The display of Trip 2 Time 2 and Avs 2 is reset Press the MODE but ton briefly Next display mode 6 11 12 Gear display menu ODO Tri...

Page 44: ...ounts up to 9999 9 Gear shows the gear currently engaged Press the button No function Press the button No function Press the button and the button for 3 5 seconds The display changes to the SET UP men...

Page 45: ...l consumption Avg shows the average fuel consumption OutTemp shows the external temperature The external temperature can be switched on and off in the SET UP menu TripF shows the distance covered sinc...

Page 46: ...ss the MODE button briefly and repeatedly until ENGINE MAP appears in the info dis play ENGINE MAP shows the active mapping for the engine electronics Press the button Changes the mapping Press the bu...

Page 47: ...y until DISTANCE TONext Service appears in the info display DISTANCE TO Next Service shows the distance before the next service is necessary Press the button No function Press the button No function P...

Page 48: ...6 CONTROLS 46 6 11 16 Overview of RACE mode 401142 10...

Page 49: ...43 01 Condition Alternative 1 The ignition is on The motorcycle is stationary RACE mode Alternative 2 The ignition is on The motorcycle is being ridden RACE mode Press the MODE button briefly and repe...

Page 50: ...and the button for 3 5 seconds The display changes to the SET UP menu Press the MODE but ton for 3 5 sec onds All values in RACE mode are reset except RACEODO Press the MODE but ton briefly Next displ...

Page 51: ...imum speed difference between the last lap and the lap before Best shows the maximum speed difference between the last lap and the highest maximum speed If the last lap was the lap with the highest ma...

Page 52: ...o display LastLap shows the lap time of the last lap RaceTrip shows the distance covered since the last reset For example between two refuel ing stops RaceTrip is always running and counts up to 999 9...

Page 53: ...l consumption Avg shows the average fuel consumption OutTemp shows the external temperature The external temperature can be switched on and off in the SET UP menu TripF shows the distance covered sinc...

Page 54: ...ss the MODE button briefly and repeatedly until ENGINE MAP appears in the info dis play ENGINE MAP shows the active mapping for the engine electronics Press the button Changes the mapping Press the bu...

Page 55: ...ber of the lap with the best lap time LapTime shows the time of the lap behind LAP Lap shows the difference to the lap before Lap shows the difference to the lap after Press the button The next lap is...

Page 56: ...hich the highest maximum speed was reached TopSpeed shows maximum speed of the lap behind LAP Lap shows the difference to the lap before Lap shows the difference to the lap after Press the button The...

Page 57: ...red since the last reset For example between two refuel ing stops RaceTrip is always running and counts up to 999 9 MaxRPM shows the highest engine speed reached during the RaceTrip TopSpeed shows the...

Page 58: ...MP OPTION TPMS BACK SET KM MILES SET C F SET FUEL CONS SET GAL US UK BACK SET UP CHANGE MODE SET CLOCK SETTINGS UNITS OPTIONS EXIT SETUP ODO Trip 1 ODO Trip 2 ODO Trip 1 Gear FUEL ENGINE MAP DISTANCE...

Page 59: ...6 CONTROLS 57 Settings in SET UP mode Mode menu CHANGE MODE Time menu SET CLOCK Settings menu SETTINGS Units menu UNITS Additional functions menu OPTIONS EXIT SETUP menu...

Page 60: ...ing light the lap blank time of the LAP button the number of laps and the reset time of the fuel reserve display In the UNITS menu you can set the units for the speed or distance temperature and fuel...

Page 61: ...on The motorcycle is stationary ROAD mode Alternative 2 The ignition is on The motorcycle is stationary RACE mode Press the button and the button for 3 5 seconds Press the MODE button briefly In the C...

Page 62: ...the button for 3 5 seconds Press the button once until the symbol shows SET CLOCK in the info display Press the MODE button briefly You can set the clock in the SET CLOCK menu Press the button Increas...

Page 63: ...menu you can activate the shift warning light In the LAP BLANK TIME menu you can set the lap blank time of the LAP button In the SET NUM LAPS menu you can set the number of laps to cover in RACE mode...

Page 64: ...le is stationary ROAD mode Alternative 2 The ignition is on The motorcycle is stationary RACE mode Press the button and the button for 3 5 seconds Press the button twice until the symbol shows SETTING...

Page 65: ...rnative 2 The ignition is on The motorcycle is stationary RACE mode Press the button and the button for 3 5 seconds Press the button twice until the symbol shows SETTINGS in the info display Press the...

Page 66: ...e motorcycle is stationary RACE mode Press the button and the button for 3 5 seconds Press the button twice until the symbol shows SETTINGS in the info display Press the MODE button briefly Press the...

Page 67: ...on is on The motorcycle is stationary RACE mode Press the button and the button for 3 5 seconds Press the button twice until the symbol shows SETTINGS in the info display Press the MODE button briefly...

Page 68: ...6 CONTROLS 66 Press the button and the button for 3 5 seconds No function Press the MODE but ton for 3 5 sec onds Open and exit TRIP F RESET Press the MODE but ton briefly Open and exit TRIP F RESET...

Page 69: ...or measuring speed and distance In the SET C F menu you can set the unit for the temperature display In the SET FUEL CONS menu you can set the unit liters of the fuel consumption In the SET GAL US UK...

Page 70: ...ionary RACE mode Press the button and the button for 3 5 seconds Press the button three times until the symbol shows UNITS in the info display Press the MODE button briefly Press the MODE button brief...

Page 71: ...the button for 3 5 seconds Press the button three times until the symbol shows UNITS in the info display Press the MODE button briefly Press the button once until the symbol shows SET C F in the info...

Page 72: ...shows UNITS in the info display Press the MODE button briefly Press the button twice until the symbol shows SET FUEL CONS in the info display Press the MODE button briefly In the SET FUEL CONS menu y...

Page 73: ...ay Press the MODE button briefly Press the button three times until the symbol shows SET GAL US UK in the info dis play Press the MODE button briefly In the SET GAL US UK menu you can set the unit gal...

Page 74: ...PTION QKSHIFT menu you can switch the optional quick shifter on off In the OPTION OUTTEMP menu you can switch the external temperature display on off In the OPTION TPMS menu you can switch the tire pr...

Page 75: ...Press the button and the button for 3 5 seconds Press the button four times until the symbol shows OPTIONS in the info display Press the MODE button briefly Press the MODE button briefly In the OPTION...

Page 76: ...button four times until the symbol shows OPTIONS in the info display Press the MODE button briefly Press the button once until the symbol shows OPTION OUTTEMP in the info display Press the MODE butto...

Page 77: ...button for 3 5 seconds Press the button four times until the symbol shows OPTIONS in the info display Press the MODE button briefly Press the button twice until the symbol shows OPTION TPMS in the inf...

Page 78: ...on The display changes to the SET UP menu The display of Trip 2 Time 2 and Avs 2 is reset Next display mode Gear display menu ODO Trip 1 Gear No function No function The display changes to the SET UP...

Page 79: ...ature menu FUEL No function No function The display changes to the SET UP menu Note LOW FUEL in info display goes out Next display mode Mapping menu ENGINE MAP Changes the map ping Changes the map pin...

Page 80: ...No function The menu in front of the arrow is selected The menu in front of the arrow is selected Shift warning lamp menu SHIFT RPMS Increases the value Decreases the value No function Open and exit S...

Page 81: ...t Changes the unit No function Open and exit SET GAL US UK Open and exit SET GAL US UK Additional functions menu OPTIONS The arrow moves up The arrow moves down No function The menu in front of the ar...

Page 82: ...The motor cycle is being ridden RACE mode The ignition is on The motor cycle is station ary The KM H unit is acti vated The ignition is on The motor cycle is station ary The MPH unit is acti vated Men...

Page 83: ...on is on The motor cycle is station ary The KM H unit is acti vated The ignition is on The motor cycle is station ary The MPH unit is acti vated Menu can be activated Maximum lap speed menu TOP SPEED...

Page 84: ...The ignition is on The motor cycle is station ary The KM H unit is acti vated The ignition is on The motor cycle is station ary The MPH unit is acti vated Menu can be activated SETTINGS menu Shift wa...

Page 85: ...it is acti vated The ignition is on The motor cycle is station ary The MPH unit is acti vated Menu can be activated Fuel consumption menu gal lons SET GAL US UK Additional functions menu OPTIONS Quick...

Page 86: ...th the button or the button Press the MODE button for 3 5 seconds The setting is stored 401148 01 Condition RACE mode Press the MODE button briefly and repeatedly until ENGINE MAP appears in the info...

Page 87: ...splayed Press the MODE button briefly Next display mode 6 11 47 Displaying maximum speed Condition The ignition is on The motorcycle is stationary RACE mode 401150 01 Press the MODE button briefly and...

Page 88: ...nges to the SET UP menu Press the button briefly and repeatedly until the symbol shows EXIT SETUP in the info display Press the MODE button briefly 6 11 49 Setting the clock with SET CLOCK Condition T...

Page 89: ...ationary 400460 01 Press the button and the button for 3 5 seconds Press the button twice until the symbol shows SETTINGS in the info display Press the MODE button briefly Press the MODE button briefl...

Page 90: ...ttings are stored and the display switches to the SETTINGS menu Info At delivery RPM1 is set to 10000 and RPM2 to 10500 Press the button briefly and repeatedly until the symbol shows BACK in the info...

Page 91: ...NK TIME function you can prevent the lap from being timed too short This may happen if you accidentally press the LAP button twice in a row Set the blank time of the LAP button with the button or the...

Page 92: ...briefly TOTAL LAPS appears on the info display with the number of laps Info When delivered the number of TOTAL LAPS is set to 99 laps Set the number of laps with the button or the button Info You can...

Page 93: ...F RESET appears in the info display with the reaction time Info At delivery TRIPF RESET is set to 300 seconds Set the reaction time of the fuel reserve display with the button or the button Info You c...

Page 94: ...Press the MODE button briefly Press the MODE button briefly The selected unit appears on the left in the display Select the unit with the button or the button Press the MODE button briefly The setting...

Page 95: ...the symbol shows SET C F in the info display Press the MODE button briefly The selected unit appears on the left in the display Select the unit with the button or the button Press the MODE button brie...

Page 96: ...info display Press the MODE button briefly Press the button twice until the symbol shows SET FUEL CONS in the info display Press the MODE button briefly The selected unit appears in the info display S...

Page 97: ...ay Press the MODE button briefly Press the button three times until the symbol shows SET GAL US UK in the info dis play Press the MODE button briefly The selected unit appears in the info display Sele...

Page 98: ...s OPTION OUTTEMP in the info display Press the MODE button briefly You see ENABLED or DISABLED in the info display You can switch the external temperature display on off with the button or the but ton...

Page 99: ...ct occurs with the eyes rinse with water immediately and contact a physician Immediately clean contaminated areas on the skin with soap and water If fuel is swallowed contact a physician immediately C...

Page 100: ...that it is locked properly Change cloth ing that has been contaminated with fuel Immediately clean contaminated areas on the skin with soap and water Close the filler cap Push down the filler cap sli...

Page 101: ...6 CONTROLS 99 6 15 Tool set 100670 10 The tool set is in the storage compartment under the seat 6 16 Supporting strap B01308 10 The supporting strap is provided for the passenger to hold on to...

Page 102: ...er footrests can be folded up and down Possible states Passenger footrests folded up For operation without a passenger Passenger footrests folded down For operation with a passenger 6 18 Shift lever B...

Page 103: ...positions can be seen in the picture The neutral or idle position is between the first and second gear 6 19 Foot brake lever B01309 10 The foot brake lever is in front of the right footrest The foot b...

Page 104: ...the side stand The safety start system is active Side stand folded in This position is mandatory for all journeys The safety start sys tem is inactive 6 21 Helmet lock B01311 01 The steel cable in th...

Page 105: ...rent tire tread patterns on front and rear wheels The front and rear wheels must be fitted with tires with similar tread patterns to prevent loss of control over the vehicle Warning Danger of accident...

Page 106: ...ever p 170 Adjust the foot brake lever p 143 Adjust the shift lever p 139 Get used to handling the vehicle on suitable terrain before making a longer trip Try also to ride as slowly as possible to get...

Page 107: ...g characteristics at high speed Adapt your speed according to your payload If the motorcycle is loaded with luggage ride more slowly Maximum speed with luggage 130 km h 80 8 mph Warning Danger of acci...

Page 108: ...e make sure it is fixed firmly as close as possible to the center of the vehicle and ensure even weight distribu tion between the front and rear wheels Do not exceed the overall maximum permitted weig...

Page 109: ...e fluid level p 172 Check the rear brake fluid level p 175 Check the front brake linings p 174 Check the rear brake linings p 178 Check the brake system Check the coolant level p 212 Check the chain f...

Page 110: ...in an enclosed space without an effective exhaust extraction system Caution Danger of accidents If the vehicle is operated with a discharged battery or without a battery electronic components and safe...

Page 111: ...ting the engine DO NOT apply the throttle If you apply the throttle during the starting procedure the engine management shuts off the injectors and the engine will not start Press the starter for a ma...

Page 112: ...ey position Do not change the ignition key position during a journey Warning Danger of accidents Distraction from traffic activity by adjustments to the vehicle Make all adjustments when the vehicle i...

Page 113: ...the tires have been run in Warning Danger of accidents Unstable handling characteristics Do not exceed the maximum permitted weight and axle loads The overall weight consists of motorcycle operationa...

Page 114: ...and open the throttle Info You can see the positions of the six forward gears in the figure The neutral or idle position is between the first and second gears First gear is used for starting off or f...

Page 115: ...of accidents Reduced braking efficiency due to a wet or dirty brake system Clean or dry a dirty or wet brake system by riding and braking gently Warning Danger of accidents Reduced braking effect cau...

Page 116: ...wo gears but do not race the engine You will require less braking force and the brakes will not overheat 8 6 Stopping parking Warning Risk of misappropriation Usage by unauthorized persons Never leave...

Page 117: ...u switch off the engine with the emergency OFF switch but the ignition remains switched on at the ignition lock power continues to flow to most power consumers and the battery is soon discharged There...

Page 118: ...he vehicle near open flames or burning cigarettes and always switch off the engine first Be careful that no fuel is spilt especially on hot vehicle components Clean up spilt fuel immediately The fuel...

Page 119: ...the engine Adjust the mapping of the engine electronics for the fuel quality currently in use Warning Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel t...

Page 120: ...e oil screen x p 218 Check the oil nozzle for the clutch lubrication x Check the front brake linings p 174 Check the front brake discs p 170 Check the rear brake linings p 178 Check the rear brake dis...

Page 121: ...he valve clearance x Change the secondary air system membranes x Check all hoses e g fuel cooling bleeder drainage etc and sleeves for cracking leaks and incorrect rout ing x Drain the drainage hose o...

Page 122: ...p 168 Check the screws and nuts for tightness x Change the coolant x Change the front brake fluid x Change the rear brake fluid x Check the headlight setting p 207 Check that the radiator fan is funct...

Page 123: ...p against the stop with force set the last discernible click as the last position These adjustments should be understood as a guideline and should always be the basis of your own personal chassis adap...

Page 124: ...type Guideline Compression damping Comfort 20 clicks Standard 15 clicks Sport 15 clicks Full payload 15 clicks Info Turn clockwise to increase damping turn counterclockwise to reduce suspension dampi...

Page 125: ...bound damping Comfort 20 clicks Standard 20 clicks Sport 10 clicks Full payload 10 clicks Info Turn clockwise to increase suspension damping turn counterclockwise to reduce damping 10 4 Adjusting the...

Page 126: ...should also adjust the rebound damping when you alter the spring preload 10 5 Compression damping of the shock absorber The compression damping of the shock absorber is divided into two ranges high sp...

Page 127: ...eased to help Info The low speed setting can be seen during the slow to normal compression of the shock absorber 100686 10 Turn adjusting screw clockwise with a screwdriver up to the last perceptible...

Page 128: ...op will be pleased to help Info The high speed setting can be seen during the fast compression of the shock absorber B00574 10 Turn adjusting screw clockwise all the way using a socket wrench Info Do...

Page 129: ...last perceptible click Turn counterclockwise by the number of clicks corresponding to the shock absorber type Guideline Rebound damping Comfort 20 clicks Standard 15 clicks Sport 15 clicks Full payloa...

Page 130: ...eight off the rear wheel and swingarm Info The spring preload can be adjusted correctly only if the rear wheel and the swingarm are fully relieved of weight Loosen screw by two turns 100690 01 Turn th...

Page 131: ...o the steering arising from acceleration on uneven ground at high speed or when the load is temporarily taken from the front wheel The steering damper is adjusted to suit the riding style and the road...

Page 132: ...wards as far as the last perceptible click Adjust the steering damper according to your riding style and the road conditions by turning the adjust screw clockwise towards Guideline Steering damper adj...

Page 133: ...the fork leg clamp and at the rear by the eccentric shaft The fork legs can be clamped at three positions in the triple clamp Upper triple clamp flush with upper edge of fork legs 0 mm 0 in Upper tri...

Page 134: ...crew of the handlebar stub Info Loosen the screws far enough to prevent damage to the lacquer when the fork legs are moved Make the adjustments first on one fork leg and then on the other When the scr...

Page 135: ...cle to become more stable but also more difficult to handle 100694 10 Tighten screw Guideline Screw top triple clamp M8 17 Nm 12 5 lbf ft Tighten screws Guideline Screw bottom triple clamp M8 15 Nm 11...

Page 136: ...ride behavior Following modifications ride slowly at first to get the feel of the new ride behavior 100696 10 Loosen screw 100697 10 Turn eccentric shaft to the desired position using the tool from t...

Page 137: ...tem enables an individual setting of the footrest height and an individual adjustment of the controls The lower footrest position enables a more comfortable knee angle the upper footrest posi tion a s...

Page 138: ...h spacers and screws Guideline Standard Upper position Info The adjustable footrest bracket enables a more comfortable lower footrest posi tion or a sporting upper footrest position B00561 01 Mount an...

Page 139: ...10 TUNING THE CHASSIS 137 100702 01 Repeat adjustment work on the footrest bracket on the other side Adjust the shift lever p 139 Adjust the foot brake lever p 143...

Page 140: ...63 10 Remove the screw with the shift lever stub Position the shift lever stub with the screw in one of the holes according to the desired lever length Guideline Standard Central hole Tighten screw Gu...

Page 141: ...rake lever stub with the screw in one of the holes according to the desired lever length Guideline Standard Central hole Tighten the screw Guideline Bolt foot brake lever stub M6 10 Nm 7 4 lbf ft Loct...

Page 142: ...ove screws and take off the shift rod Loosen lock nuts Adjust the shift rod Guideline Shift rod adjustment range 114 153 mm 4 49 6 02 in Info Make the same adjustments on both sides At least 5 screw t...

Page 143: ...lever lower drill hole shift shaft lower drill hole Shift power high short shift travel shift lever lower drill hole shift shaft upper drill hole Info The shift rod can be mounted both on the shift le...

Page 144: ...or a low position of the shift lever Tighten the lock nuts of the shift rod Info After the counter nuts have been tightened the bearings of the shift shaft must be central and aligned identically to e...

Page 145: ...e hex nut is locked 100708 10 Check the foot brake lever setting Info Position of the foot brake lever may vary considerably depending on the set ting 10 21 Checking the free travel of the foot brake...

Page 146: ...n the process If the free travel does not meet specifications Adjust the free travel 10 22 Handlebar height position 100755 10 Handlebar height By removing or inserting distance sleeve you can set the...

Page 147: ...position difference 6 5 Standard Position 10 23 Adjusting the handlebar height position Info The handlebar stub position must be identical on the left and right of the vehicle 100756 11 Adjusting the...

Page 148: ...ove the triple clamp Mount and tighten screw Guideline Remaining frame bolts M5 5 Nm 3 7 lbf ft 100759 01 Tighten the screw Guideline Screw handlebar stub M8 20 Nm 14 8 lbf ft Repeat the adjustments o...

Page 149: ...0 Remove screw with distance sleeve Carefully shift the handlebar stub by the length of the distance sleeve Watch out for the handlebar position difference Guideline Length distance sleeve 15 mm 0 59...

Page 150: ...the cable routing If a component restricts the freedom of movement of the steering or comes into contact with the trim Establish freedom of movement and reposition the component 600986 11 Adjusting th...

Page 151: ...r the entire steering range If a component restricts the freedom of movement of the steering or comes into contact with the trim Establish freedom of movement and reposition the component 600986 10 Ad...

Page 152: ...ar stub Carefully move the handlebar to and fro over the entire steering range If a component restricts the freedom of movement of the steering or comes into contact with the trim Establish freedom of...

Page 153: ...cations ride slowly at first to get the feel of the new ride behavior Preparatory work Remove the seat p 158 B01317 10 Main work Remove screws with the bushings B01318 10 Raising the seat position Rem...

Page 154: ...B01318 11 Remove screws with the washers on the left and right sides of the vehicle Push up on the subframe until the drilled holes of the frame are aligned with the holes at the bottom rear of the s...

Page 155: ...ount the screws with the washer on the left and right sides of the vehicle but do not tighten yet B01318 14 Remove screws with the washers on the left and right sides of the vehicle Push up on the sub...

Page 156: ...e Screw subframe M8 20 Nm 14 8 lbf ft Loctite 243 Info Check the cable routing the lambda sensor cable should not be taut 305720 10 Mount rubber cover in the vacant threaded holes on both sides B01317...

Page 157: ...10 TUNING THE CHASSIS 155 Finishing work Fit the seat p 159...

Page 158: ...the rear Adapter 61029055120 Rear wheel stand 61029055400 Stand the motorcycle upright align the lifting gear to the link fork and the adapters and raise the motorcycle 11 2 Removing the rear of moto...

Page 159: ...n work Move the handlebar to the straight ahead position Align the lifting gear at the front with the adapters to the fork legs Front wheel stand 61029055300 Info Always raise the rear of the motorcyc...

Page 160: ...n work Release bleeder screws Any excess pressure escapes from the interior of the fork Tighten the bleeder screws Info Perform this action on both fork legs 11 6 Removing the seat B01308 11 Insert th...

Page 161: ...Warning Danger of accidents Impairment of vehicle handling and vehicle operation if a helmet or helmet lock is attached to the vehicle Do not use the helmet lock for holding a helmet or other objects...

Page 162: ...e passenger seat B01326 01 Warning Danger of accidents The passenger seat can come loose from the anchoring if it is not mounted correctly After mounting the passenger seat check that it is locked cor...

Page 163: ...ir grip Remove oil and grease with a suitable cleaning material Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil a...

Page 164: ...ccidents Danger caused by incorrect chain tension If the chain is too taut the components of the secondary power transmission chain engine sprocket rear sprocket bearings in the transmission and in th...

Page 165: ...Adjusting the chain tension Warning Danger of accidents Danger caused by incorrect chain tension If the chain is too taut the components of the secondary power transmission chain engine sprocket rear...

Page 166: ...e reference marks The rear wheel is then correctly aligned Info The lower chain section must be taut Chain wear is not always even so you should check the setting at different chain positions Tighten...

Page 167: ...in rear sprocket and engine sprocket 100132 10 Check the rear sprocket and engine sprocket for wear If the rear sprocket and engine sprocket are worn Change the power set x Info The engine sprocket re...

Page 168: ...Info Chain wear is not always even so you should repeat this measurement at differ ent chain positions Maximum distance at the longest chain section 272 mm 10 71 in If distance is greater than the spe...

Page 169: ...vets of the chain are no longer visible at the lower edge of the open ing of the chain sliding guard Change the chain sliding guard x Check that the chain sliding guard is firmly seated If the chain s...

Page 170: ...dlebar Turn the adjusting screw counterclockwise to decrease the distance between the clutch lever and the handlebar The range of adjustment is limited Turn the adjusting screw by hand only and do not...

Page 171: ...69 11 18 Correcting fluid level of hydraulic clutch Info The fluid level rises with increasing wear of the clutch lining disc Do not use brake fluid Move the clutch fluid reservoir mounted on the hand...

Page 172: ...Danger of accidents Reduced braking efficiency due to worn brake disc s Change the worn brake disc s without delay Your authorized KTM RC8 workshop will be pleased to help 100135 10 Check the thickne...

Page 173: ...elay Your authorized KTM RC8 workshop will be pleased to help 400480 10 Check the thickness of the brake disc in several places to see if it conforms to measure ment Info Wear reduces the thickness of...

Page 174: ...ont and rear brake according to the service schedule Your authorized KTM RC8 workshop will be pleased to help 100712 10 Move the brake fluid reservoir mounted on the handlebar to a horizontal position...

Page 175: ...nd rear brake according to the service schedule Your authorized KTM RC8 workshop will be pleased to help Warning Environmental hazard Hazardous substances cause environmental damage Oil grease filters...

Page 176: ...id immediately with water 12 6 Checking the front brake linings Warning Danger of accidents Reduced braking efficiency caused by worn brake linings Change worn brake linings immediately Your authorize...

Page 177: ...linings x 12 7 Checking the rear brake fluid level Warning Danger of accidents Failure of the brake system If the brake fluid level falls below the MIN mark this indicates a leakage in the brake syste...

Page 178: ...and do not continue riding Your authorized KTM RC8 workshop will be pleased to help Warning Skin irritation Brake fluid can cause skin irritation on contact Avoid contact with skin and eyes and keep o...

Page 179: ...ake lines are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid is corrosive and will damage painted surfaces Use only clean brake fluid from a sealed...

Page 180: ...ged brake discs If the brake linings are not changed in time the steel brake lining carriers grind on the brake disc The braking effect is greatly reduced and the brake discs are destroyed Check the b...

Page 181: ...brake calipers carefully back from the brake discs and hang them to one side Info Do not pull the hand brake lever when the brake calipers are removed C00335 10 Loosen screws and Release screw by abou...

Page 182: ...2 Installing the front wheel x C00336 11 Check the wheel bearing for damage and wear If the wheel bearing is damaged or worn Replace the wheel bearing x Clean and grease the shaft seal rings and matin...

Page 183: ...nd side when viewed in the direction of travel B00584 10 Warning Danger of accidents Reduced braking efficiency due to oil or grease on the brake discs Always keep the brake discs free of oil and grea...

Page 184: ...rake lever while it is actu ated The brake calipers align themselves Tighten screws on both brake calipers Guideline Screw front brake caliper M10x1 25 45 Nm 33 2 lbf ft Loctite 243 Release the fixati...

Page 185: ...ble and then remove the chain from the rear sprocket Info Protect the motorcycle and its attachments against damage by covering them Warning Danger of accidents Reduced braking efficiency due to damag...

Page 186: ...ar brake After installing the rear wheel always operate the foot brake until the pressure point is reached C00341 10 Main work Check the rear hub cush drive x p 186 Remove bushing Clean and grease the...

Page 187: ...letely to the rear Position the rear wheel The brake caliper support and brake linings are correctly positioned C00344 01 Push the rear wheel as far forward as possible and place the chain on the rear...

Page 188: ...5 90 Nm 66 4 lbf ft Thread greased Operate the foot brake lever repeatedly until the brake linings are in contact with the brake disc and there is a pressure point Finishing work Remove the rear of t...

Page 189: ...f the shock absorbers Finishing work Install the rear wheel x p 184 Remove the rear of the motorcycle from the lifting gear p 156 Check the chain tension p 162 13 6 Checking the tire condition Warning...

Page 190: ...lternating angles The full grip levels are not achieved until the tires have been run in Info The type condition and air pressure of the tires all have a major impact on the handling of the motorcycle...

Page 191: ...ter five years If a tire is more than five years old Change the tires 13 7 Checking the tire pressure Info Low tire pressure leads to abnormal wear and overheating of the tire Correct tire pressure to...

Page 192: ...13 WHEELS TIRES 190 Mount the dust cap Info The rubber seal in the dust cap prevents air from leaking out of the tire if the valve is defective...

Page 193: ...tery Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the eyes rinse with water for at least 15 minutes and contact a physici...

Page 194: ...connect negative minus cable of the battery B01329 10 Remove the cover of the positive terminal Disconnect the positive plus cable of the battery B01329 11 Remove screws Removing the securing bracket...

Page 195: ...ery in the battery rack Info The terminals of the battery must face the rear of the vehicle Position the bracket B01329 13 Mount and tighten screws Guideline Remaining chassis screws M6 10 Nm 7 4 lbf...

Page 196: ...d and battery gases Keep sparks and open flames away from the battery Only charge in well ventilated rooms In the event of skin contact rinse with large amounts of water If battery acid gets in the ey...

Page 197: ...the charging current charging voltage and charging time are exceeded electrolyte escapes through the safety valves This reduces the battery capacity If the battery is depleted from starting the vehic...

Page 198: ...the alternator With this device you cannot overcharge the battery Info Never remove lid Charge the battery at no more than 10 of the capacity specified on the battery housing Switch off the charger a...

Page 199: ...n be overloaded if the wrong fuses are used Use only fuses with the prescribed amperage Never by pass or repair fuses Info The main fuse protects all power consumers of the vehicle The main fuse is un...

Page 200: ...main fuse Info A reserve fuse is located in the starter relay Install a new main fuse Fuse 58011109130 p 250 Tip Place the spare fuse in the starter relay so that it is available if needed Attach the...

Page 201: ...erloaded if the wrong fuses are used Use only fuses with the prescribed amperage Never by pass or repair fuses Info The fuse box containing the fuses of individual power consumers is located under the...

Page 202: ...plate lamp Fuse 3 10 A horn brake light Fuse 4 10 A radiator fan Fuse 5 10 A fuel pump Fuse 6 10 A ignition fuel injection Fuse 7 not used Fuse 8 10 A for auxiliary equipment permanent positive Fuse...

Page 203: ...duced brightness Grease on the lamp will evaporate due to the heat and be deposited on the reflector Clean the lamp and keep it free of grease before mounting Preparatory work Switch off all power con...

Page 204: ...e retaining clamp on both sides squeeze and fold to the side Remove headlight bulb 700296 01 Position the new headlight bulb in the headlight housing Low beam high beam H7 base PX26d p 250 Info Insert...

Page 205: ...10 Position the lug of the lamp cover in the notch Engage the latch Check that the lighting is functioning properly 100742 10 Position the rubber holder Fold down the combination instrument Position...

Page 206: ...ease on the lamp will evaporate due to the heat and be deposited on the reflector Clean the lamp and keep it free of grease before mounting Preparatory work Switch off all power consumers and the engi...

Page 207: ...both sides squeeze and fold to the side Remove headlight bulb Position the new headlight bulb in the headlight housing Low beam high beam H7 base PX26d p 250 Info Insert the headlight bulb so that th...

Page 208: ...er in the notch Engage the latch Check that the lighting is functioning properly B01332 10 Position the cover Info Check for correct positioning and freedom of movement of the brake lines Mount and ti...

Page 209: ...istance in front of the wall and switch on the low beam Guideline Distance 5 m 16 ft The rider with luggage and passenger if applicable now mounts the motorcycle Check the headlight setting The light...

Page 210: ...headlight range 14 10 Activating deactivating ignition key Info The orange programming key must only be used for activating and deactivating 401114 10 Loss of a black ignition key second black ignitio...

Page 211: ...The immobilizer indicator lamp lights up switches off briefly and switches on again Switch off the ignition by turning the black programming key to the position OFF Remove the black ignition key Inse...

Page 212: ...the orange programming key to the ON position EFI warning lamp MIL lights up switches off and then starts to flash The immobilizer indicator lamp lights up switches off briefly and flashes according t...

Page 213: ...hts up switches off and then starts to flash The immobilizer indicator lamp lights up switches off briefly and switches on again Switch off the ignition by turning the black programming key to the pos...

Page 214: ...compensating tank When the temperature falls this surplus coolant is sucked back into the cooling system 401167 10 Cooling takes place by means of the air stream and a radiator fan which is controlle...

Page 215: ...lant bleed the cooling system x If the coolant level in the compensating tank does not meet specifications but the tank is not empty Check the cooling system for leaks x Fill the cooling system compen...

Page 216: ...ldren Note Engine damage Impaired cooling efficiency due to air trapped in the cooling system After draining coolant and refilling the cooling system the motorcycle must be raised at the front accordi...

Page 217: ...cifications Adjust the play in the throttle cable x p 216 Danger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always...

Page 218: ...osition Throttle position sensor circuit A check in zero position x Info It is imperative to use the KTM diagnostics tool for this Push back protection cap Unscrew lock nut Set the play in the throttl...

Page 219: ...pright on a horizontal surface 100769 10 Main work Remove oil dipstick Check the engine oil level in the measurement range Info After switching off the engine wait one minute before checking the level...

Page 220: ...ng Danger of scalding Engine oil and gear oil get very hot when the motorcycle is ridden Wear appropriate protective clothing and safety gloves In case of burns rinse immediately with lukewarm water W...

Page 221: ...off the left exhaust cover 100772 10 Stand the motorcycle on its side stand on a level surface Place a suitable container under the engine Remove oil drain plug with the magnet O rings and oil screen...

Page 222: ...773 10 Thoroughly clean magnet and oil screen of the oil drain plug 100772 11 Mount and tighten the oil drain plugs with the magnet O rings and oil screen Guideline Oil drain plug M20x1 5 20 Nm 14 8 l...

Page 223: ...rews Guideline Screw painted trim parts M5 3 5 Nm 2 58 lbf ft 17 4 Removing the oil filter x Warning Danger of scalding Engine oil and gear oil get very hot when the motorcycle is ridden Wear appropri...

Page 224: ...d be disposed of as stipulated in applicable regulations Preparatory work Place a suitable container under the engine 100774 10 Main work Remove screws Take off oil filter cover with the O ring 100775...

Page 225: ...ng engine screws M5 6 Nm 4 4 lbf ft 17 6 Filling up with engine oil x Info Too little engine oil or poor quality engine oil results in premature wear to the engine B01336 10 Main work The oil must be...

Page 226: ...in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start or run the engine in an enclosed space without an effective exhaust extractio...

Page 227: ...ystem Start the engine and check that it is oil tight Finishing work Check the engine oil level p 217 17 7 Adding engine oil Info Too little engine oil or poor quality engine oil results in premature...

Page 228: ...nger Danger of poisoning Exhaust gases are toxic and inhaling them may result in unconsciousness and or death When running the engine always make sure there is sufficient ventilation and do not start...

Page 229: ...eaners brake fluid etc should be disposed of as stipulated in applicable regulations Info To maintain the value and appearance of the motorcycle over a long period clean it regularly Avoid direct suns...

Page 230: ...and brake system to evaporate After the motorcycle has cooled off lubricate all moving parts and bearings Clean the chain p 161 Treat bare metal except for brake discs and the exhaust system with an...

Page 231: ...an the brake system Info After EVERY trip on salted roads thoroughly clean the brake calipers and brake linings after they have cooled down while they are installed use cold water and dry them well Af...

Page 232: ...401058 01 Add fuel additive the last time you refuel before taking the motorcycle out of service Fuel additive p 261 Fill up with fuel p 116 Clean the motorcycle p 227 Change the engine oil and filte...

Page 233: ...ine for a short time only Since the engine cannot warm up properly the water vapor produced during combustion condenses and causes valves and exhaust system to rust 19 2 Preparing for use after storag...

Page 234: ...ilizer active Read the immobilizer blink code EFI control unit not activated Encode the EFI control unit x Malfunction in CAN bus communica tion Read out the trouble code memory using the KTM diagnost...

Page 235: ...code memory using the KTM diagnostics tool x Engine overheats HIGH TEMP Too little coolant in cooling system Check the cooling system for leaks x Check the coolant level p 212 Cooling fins very dirty...

Page 236: ...e light and horn do not work Fuse 3 blown Change the fuses of individual power consumers p 199 Battery discharged Ignition not switched off when vehicle parked Recharge the battery x p 194 Battery is...

Page 237: ...t 1 second pause 4x short Error level condition Malfunction in transponder of black ignition key Blink code of immobilizer indica tor lamp 15 Immobilizer indicator lamp flashes 1x short 1 second pause...

Page 238: ...ion encryption query from EFI control unit to immobilizer control unit Blink code of immobilizer indica tor lamp 32 Immobilizer indicator lamp flashes 3x short 1 second pause 2x short Error level cond...

Page 239: ...lamp MIL flashes 7x short Error level condition Throttle position sensor circuit B input signal too low Throttle position sensor circuit B input signal too high Blink code EFI warning lamp MIL 09 EFI...

Page 240: ...too low Intake air temperature sensor input signal too high Blink code EFI warning lamp MIL 14 EFI warning lamp MIL flashes 1x long 4x short Error level condition Ambient air pressure sensor input si...

Page 241: ...de EFI warning lamp MIL 24 EFI warning lamp MIL flashes 2x long 4x short Error level condition Power supply circuit fault Blink code EFI warning lamp MIL 25 EFI warning lamp MIL flashes 2x long 5x sho...

Page 242: ...nder 2 circuit fault Blink code EFI warning lamp MIL 39 EFI warning lamp MIL flashes 3x long 9x short Error level condition Ignition coil 2 cylinder 1 circuit fault Blink code EFI warning lamp MIL 40...

Page 243: ...ter cylinder 2 sensor 1 short circuit to ground or open circuit Lambda sensor heater cylinder 2 sensor 1 input signal too high Blink code EFI warning lamp MIL 49 EFI warning lamp MIL flashes 4x long 9...

Page 244: ...ng lamp MIL 69 EFI warning lamp MIL flashes 6x long 9x short Error level condition Manifold absolute pressure sensor cylinder 2 connection leaks Blink code EFI warning lamp MIL 81 EFI warning lamp MIL...

Page 245: ...at 20 C 68 F 0 25 0 30 mm 0 0098 0 0118 in Intake at 20 C 68 F 0 10 0 15 mm 0 0039 0 0059 in Crankshaft bearing Sleeve bearing Conrod bearing Sleeve bearing Piston pin bearing No bearing bushes DLC co...

Page 246: ...de spark plug NGK LMAR7A 9 Electrode gap spark plug 0 8 0 9 mm 0 031 0 035 in Cooling Water cooling permanent circulation of coolant by water pump Idle speed 1 500 1 600 rpm Cold start device Electric...

Page 247: ...Nm 8 9 lbf ft Screw coolant connection on cylinder head M6 10 Nm 7 4 lbf ft Screw engine case M6x60 10 Nm 7 4 lbf ft Screw engine case M6x80 10 Nm 7 4 lbf ft Screw engine case M6x90 10 Nm 7 4 lbf ft S...

Page 248: ...ft Only applies when using Hex key bit 61229025000 Screw engine case M8 18 Nm 13 3 lbf ft Screw engine console M8 20 Nm 14 8 lbf ft Loctite 243 Screw heat exchanger M8 15 Nm 11 1 lbf ft Screw timing c...

Page 249: ...8 9 lbf ft Rotor screw M12x1 5 90 Nm 66 4 lbf ft Spark plug M12x1 5 15 Nm 11 1 lbf ft Nut of engine sprocket M20x1 5 100 Nm 73 8 lbf ft Loctite 243 Oil drain plug M20x1 5 20 Nm 14 8 lbf ft Nut inner...

Page 250: ...95 RON 95 PON 91 p 260 Super unleaded ROZ 98 RON 98 PON 94 p 260 Fuel reserve approx 3 5 l 3 7 qt 23 4 Chassis Frame Lattice frame made of chromium molybdenum steel tubing powder coated Fork WP Suspen...

Page 251: ...2 5 bar 36 psi Rear 2 9 bar 42 psi Secondary drive 17 38 Chain 5 8 x 5 16 X ring Steering head angle 66 7 Wheelbase 1 425 mm 56 1 in Seat height unloaded Lower frame rear position 805 mm 31 69 in Upp...

Page 252: ...h beam H7 base PX26d 12 V 55 W Parking light LED Instrument lights and control lamps LED Turn signal LED Brake tail light LED License plate lamp W5W base W2 1x9 5d 12 V 5 W 23 6 Tires Front tires Rear...

Page 253: ...mfort 20 clicks Standard 20 clicks Sport 10 clicks Full payload 10 clicks Spring preload Preload Adjuster Comfort 5 turns Standard 5 turns Sport 3 turns Full payload 3 turns Spring length with preload...

Page 254: ...ndard 2 5 turns Sport 1 5 turns Full payload 1 5 turns Compression damping low speed Comfort 20 clicks Standard 20 clicks Sport 20 clicks Full payload 20 clicks Rebound damping Comfort 20 clicks Stand...

Page 255: ...luid reservoir of rear brake M5 5 Nm 3 7 lbf ft Loctite 243 Screw brake line holder M5 5 Nm 3 7 lbf ft Screw chain guard M5 5 Nm 3 7 lbf ft Screw chain sliding guard M5 5 Nm 3 7 lbf ft Screw fuel leve...

Page 256: ...eflector on shift shaft M6 18 Nm 13 3 lbf ft Loctite 243 Fork end pinch bolts M8 15 Nm 11 1 lbf ft Nut forked bracket on foot brake lever M8 30 Nm 22 1 lbf ft Loctite 243 Remaining chassis nuts M8 25...

Page 257: ...clamp M8 10 Nm 7 4 lbf ft Loctite 243 Screw steering stem M8 20 Nm 14 8 lbf ft Screw subframe M8 20 Nm 14 8 lbf ft Loctite 243 Screw top triple clamp M8 17 Nm 12 5 lbf ft Remaining chassis nuts M10 4...

Page 258: ...vot M19x1 5 130 Nm 95 9 lbf ft Thread greased Screw seat lock M22x1 5 8 Nm 5 9 lbf ft Bolt front axle M25x1 5 45 Nm 33 2 lbf ft Nut rear wheel spindle M25x1 5 90 Nm 66 4 lbf ft Thread greased Screw st...

Page 259: ...astrol RESPONSE BRAKE FLUID SUPER DOT 4 Motorex Brake Fluid DOT 5 1 Coolant Guideline Use only suitable coolant even in countries with high temperatures Using inferior antifreeze can result in corrosi...

Page 260: ...that possess the corresponding properties Fully synthetic engine oil Recommended supplier Motorex Power Synt 4T Engine oil SAE 5W 40 Standard classification JASO T903 MA p 263 SAE p 263 SAE 5W 40 Gui...

Page 261: ...luid 15 Standard classification ISO VG 15 Guideline Use only hydraulic oil that complies with the specified standard see specifications on the container and that possesses the corre sponding propertie...

Page 262: ...aded super fuel that matches or is equivalent to the specified fuel grade Fuel with an ethanol content of up to 10 E10 fuel is safe to use Info Do not use fuel containing methanol e g M15 M85 M100 or...

Page 263: ...Chain Clean Chain lube for road use Guideline Recommended supplier Motorex Chainlube Road Fuel additive Recommended supplier Motorex Fuel Stabilizer Long life grease Recommended supplier Motorex Bike...

Page 264: ...ints metal and rubber Recommended supplier Motorex Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier Motorex Quick Cleaner Universal oil...

Page 265: ...vice intervals are demanded for automobile engines high performance at high engine speeds are in the foreground for motorcycle engines In most motorcycles the gearbox and the clutch are lubricated wit...

Page 266: ...75 Brake linings front brake checking 174 rear brake checking 178 Brakes 113 Braking 113 C Capacity coolant 248 engine oil 223 247 248 fuel 117 248 Chain checking 165 checking for dirt 161 cleaning 16...

Page 267: ...ANGE MODE 59 78 81 next service menu DISTANCE TO Next Service 45 76 80 notes warnings 34 number of laps menu SET NUM LAPS 64 78 82 quick shifter menu OPTION QKSHIFT 73 79 83 remaining laps menu LAPSTO...

Page 268: ...oving 179 Fuel consumption unit gallons SET GAL US UK setting 95 liters SET FUEL CONS setting 94 Fuel reserve display TRIP F RESET setting 91 Fuse individual power consumers changing 199 H Hand brake...

Page 269: ...cycle cleaning 227 raising the front with lifting gear 157 raising the rear with lifting gear 156 removing the front from the lifting gear 157 removing the rear from the lifting gear 156 N Number of l...

Page 270: ...D mode adjusting 86 S Safe operation 11 Seat fitting 159 removing 158 Seat lock 98 Service 14 Service schedule 118 120 SET C F temperature unit setting 93 SET CLOCK adjusting 86 Shift lever 100 settin...

Page 271: ...htening torques 244 fork 251 shock absorber 252 tires 250 Throttle cable play adjusting 216 Throttle grip 24 Tire air pressure checking 189 Tire condition checking 187 Tool set 99 Transport 115 Troubl...

Page 272: ...3213111en 3213111en 11 2013 KTM Sportmotorcycle AG 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KTM...

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