KTM RC 390 2020 Owner'S Manual Download

Page: 261 / 263

INDEX

259

Rear hub damping rubber pieces

checking . . . . . . . . . . . . . . . . . . . . . . . . . 165

Rear sprocket

checking . . . . . . . . . . . . . . . . . . . . . . . . . 126

Rear wheel

installing . . . . . . . . . . . . . . . . . . . . . . . . . 163
removing . . . . . . . . . . . . . . . . . . . . . . . . . 161

Riding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

starting off . . . . . . . . . . . . . . . . . . . . . . . . 92

Right side cover

installing . . . . . . . . . . . . . . . . . . . . . . . . . 138
removing . . . . . . . . . . . . . . . . . . . . . . . . . 137

Safe operation

. . . . . . . . . . . . . . . . . . . . . . . . . 21

Seat lock

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Service

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Service schedule

. . . . . . . . . . . . . . . . . . . 105-108

Shift lever . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Shift speed RPM1

adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . 81

Shift speed RPM2

adjusting . . . . . . . . . . . . . . . . . . . . . . . . . . 82

Shifting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93

Shock absorber

spring preload, adjusting . . . . . . . . . . . . . . 109

Side cover, left

installing . . . . . . . . . . . . . . . . . . . . . . . . . 135
removing . . . . . . . . . . . . . . . . . . . . . . . . . 134

Side stand

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Spare parts

. . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Start button

. . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Starting

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

Steering

locking . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
unlocking . . . . . . . . . . . . . . . . . . . . . . . . . 41

Steering lock

. . . . . . . . . . . . . . . . . . . . . . . . . . 40

Stopping

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99

Storage

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 224

Technical data

capacities . . . . . . . . . . . . . . . . . . . . . . . . 235
chassis . . . . . . . . . . . . . . . . . . . . . . . . . . 236
chassis tightening torques . . . . . . . . . . . . . 240

Summary of Contents for RC 390 2020

Page 1: ...OWNER S MANUAL 2020 RC 390 Art no 3214117en...

Page 2: ......

Page 3: ...r minor differences due to further developments in design cannot be ruled out completely All specifications contained herein are non binding KTM Sportmotorcycle GmbH specifically reserves the right to...

Page 4: ...er ISO 9001 12 100 6061 KTM applies quality assurance processes that lead to the highest possible product quality as defined in the ISO 9001 international quality management standard Issued by T V Man...

Page 5: ...Protective clothing 22 2 14 Work rules 23 2 15 Environment 23 2 16 Owner s Manual 24 3 IMPORTANT NOTES 25 3 1 Manufacturer and implied warranty 25 3 2 Fuel auxiliary substances 25 3 3 Spare parts acc...

Page 6: ...NT 53 8 1 Combination instrument 53 8 2 Activation and test 54 8 3 Warnings 55 8 4 Indicator lamps 60 8 5 Shift warning light 62 8 6 Display 64 8 7 Fuel level display 65 8 8 Coolant temperature indica...

Page 7: ...rcycle from the lifting gear 110 13 3 Lifting the motorcycle with the front lifting gear 111 13 4 Taking the motorcycle off the front lifting gear 113 13 5 Cleaning the dust boots of the fork legs 114...

Page 8: ...5 4 Installing the rear wheel 163 15 5 Checking the rear hub damping rubber pieces 165 15 6 Checking the tire condition 167 15 7 Checking tire pressure 169 16 ELECTRICAL SYSTEM 171 16 1 Removing the 1...

Page 9: ...oil filter cleaning the oil screens 213 19 3 Adding engine oil 217 20 CLEANING CARE 219 20 1 Cleaning the motorcycle 219 20 2 Checks and maintenance steps for winter operation 222 21 STORAGE 224 21 1...

Page 10: ...TABLE OF CONTENTS 8 28 LIST OF ABBREVIATIONS 253 29 LIST OF SYMBOLS 254 29 1 Yellow and orange symbols 254 29 2 Green and blue symbols 254 INDEX 255...

Page 11: ...ith this symbol requires specialist knowledge and technical understanding In the interest of your own safety have these jobs performed by an authorized KTM workshop Your motorcycle will be optimally c...

Page 12: ...rework 1 2 Formats used The typographical formats used in this document are explained below Proprietary name Indicates a proprietary name Name Indicates a protected name Brand Indicates a brand availa...

Page 13: ...arise for people property and the environment through use not as intended Any use of the vehicle beyond the intended and defined use constitutes misuse Misuse also includes the use of operating and a...

Page 14: ...nvariably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Identifies a danger that is likely to lead to fatal or serious injury if the appropriate measures...

Page 15: ...SAFETY ADVICE 2 13...

Page 16: ...2 SAFETY ADVICE 14 2 5 Overview of labels A00273 10...

Page 17: ...AFETY ADVICE 2 15 1 Type label for Canada 2 Information on noise emissions 3 Type label for USA 4 Information on preparations for use 5 Information on emissions control S03389 01 Type label for Canada...

Page 18: ...2 SAFETY ADVICE 16 A00630 10 Information on noise emissions S03391 01 Type label for USA...

Page 19: ...SAFETY ADVICE 2 17 S00725 01 Information on preparations for use A00631 10 Information on emissions control...

Page 20: ...ll the Auto Safety Hotline toll free at 1 888 327 4236 or visit the website www nhtsa dot gov or write to NHTSA Headquarters 1200 New Jersey Avenue SE West Building Washington DC 20590 You can also ob...

Page 21: ...ehicles with fuel evaporation monitoring oil filler cap pressure control valve fuel vapor separator canis ter ignition coils ignition wire capacitors and spark plugs if a fault occurs before the first...

Page 22: ...ww ktmcanada com Different rights may apply according to national or regional legislation 2 11 Tampering warning Tampering with the noise control system is prohibited Federal law prohibits the followi...

Page 23: ...cturer 2 12 Safe operation Danger Danger of accidents A rider who is not fit to ride poses a danger to him or herself and others Do not operate the vehicle if you are not fit to ride due to alcohol dr...

Page 24: ...r An appropriate driver s license is needed to ride the vehicle on public roads Have malfunctions that impair safety promptly eliminated by an authorized KTM workshop Adhere to the information and war...

Page 25: ...pplied to a new part do not apply any additional thread locker After disassembly clean the parts that are to be reused and check them for damage and wear Change damaged or worn parts After completing...

Page 26: ...se and how you can protect yourself from injury Keep the Owner s Manual in an accessible place to enable you to refer to it as needed If you would like to know more about the vehicle or have questions...

Page 27: ...d in the Service Warranty Booklet 3 2 Fuel auxiliary substances Note Environmental hazard Improper handling of fuel is a danger to the environment Do not allow fuel to enter the groundwater the soil o...

Page 28: ...rain brake system or suspension compo nents For this reason it may be necessary to inspect or replace parts before the next scheduled service It is imperative that you adhere to the stipulated run in...

Page 29: ...IMPORTANT NOTES 3 27 A list of authorized KTM dealers can be found on the KTM website International KTM Website http www ktm com...

Page 30: ...4 VIEW OF VEHICLE 28 4 1 View of vehicle front left example A00270 10...

Page 31: ...VEHICLE 4 29 1 High beam flasher button p 37 2 Light switch p 37 3 Horn button p 36 3 Turn signal switch p 38 4 Clutch lever p 35 5 Fuel tank filler cap 6 Seat lock p 45 7 Shift lever p 47 8 Side sta...

Page 32: ...4 VIEW OF VEHICLE 30 4 2 View of vehicle rear right example A00271 01...

Page 33: ...31 1 Grab handles p 46 2 Tool set p 45 3 Ignition and steering lock p 40 4 Start button p 39 5 Emergency OFF switch p 39 6 Throttle grip p 36 7 Hand brake lever p 35 8 Foot brake lever p 48 9 Passeng...

Page 34: ...cle identification number 402174 10 The vehicle identification number 1 is stamped on the right of the frame behind the steering head 5 2 Type label 402481 10 The USA type label 1 is located on the ri...

Page 35: ...NUMBERS 5 33 H01136 10 The Canada type label 2 is located on the bottom frame on the left 5 3 Engine number 402486 10 The engine number 1 is stamped on the left side of the engine under the engine sp...

Page 36: ...found on the KEYCODECARD Info You need the key number to order a spare key Keep the KEYCODECARD in a safe place If at least one ignition key is still available a spare key can be produced If an ignit...

Page 37: ...lever K00697 10 Clutch lever 1 is fitted on the handlebar on the left 6 2 Hand brake lever K00703 10 The hand brake lever 1 is located on the right side of the han dlebar The front brake is engaged us...

Page 38: ...rip 1 is fitted on the right side of the handlebar 6 4 Horn button K00706 10 Horn button 1 is fitted on the left side of the handlebar Possible states The horn button is in the basic position The horn...

Page 39: ...light are switched on High beam on The light switch is turned upwards In this position the high beam and the tail light are switched on 6 6 High beam flasher button K00697 11 High beam flasher button...

Page 40: ...ignal left on Turn signal switch pressed to the left The turn signal switch returns automatically to the central position after use Turn signal right on Turn signal switch pressed to the right The tur...

Page 41: ...it is interrupted a running engine stops and a non running engine cannot be started Emergency OFF switch on This position is required for operation the ignition circuit is closed 6 9 Start button K007...

Page 42: ...stops and a non running engine will not start The ignition key can be removed Ignition on ON In this position the ignition circuit is closed and the engine can be started Steering locked In this posi...

Page 43: ...nto the ignition and steering lock press in and turn to the left Remove the ignition key Steering is no longer possible 6 12 Unlocking the steering 400731 01 Insert the ignition key into the ignition...

Page 44: ...fuel is spilled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immedia...

Page 45: ...stem K00700 10 Lift cover 1 of the fuel tank filler cap and insert the ignition key into the lock Note Danger of damage The ignition key may break if overloaded Damaged ignition keys must be replaced...

Page 46: ...a health hazard Check that the fuel tank filler cap is locked cor rectly after closing Change your clothing if fuel spills on them Rinse the affected area immediately with plenty of water in the even...

Page 47: ...6 15 Seat lock K00708 10 The seat lock 1 is located to the left of the seat The seat lock can be unlocked using the ignition key 6 16 Tool set K00709 10 The tool set 1 is in the storage compartment u...

Page 48: ...carry a passenger the passenger can hold onto the grab handles during the trip 6 18 Passenger foot pegs K00702 01 The passenger foot pegs can be folded up and down Possible states Passenger foot pegs...

Page 49: ...47 6 19 Shift lever 401950 10 Shift lever 1 is mounted on the left side of the engine 401950 11 The gear positions can be seen in the photograph The neutral or idle position is between the first and s...

Page 50: ...029 10 The side stand 1 is located on the left of the vehicle The side stand is used for parking the motorcycle Info The side stand must be folded up during motorcycle use The side stand is coupled wi...

Page 51: ...CONTROLS 6 49 Side stand folded in This position is mandatory when riding the motorcycle The safety starting system is inactive...

Page 52: ...el 1 Info Push the hand brake lever forward and turn the adjust ing wheel Do not make any adjustments while riding 7 2 Adjusting the basic position of the clutch lever K00697 12 Adjust the basic posit...

Page 53: ...ding threaded rod 2 Info Nut 1 has a left handed thread Loosen nut 3 holding threaded rod 2 Adjust the shift lever by turning shift rod 2 Guideline Shift rod adjustment range A 150 162 mm 5 91 6 38 in...

Page 54: ...ift lever 75 Tighten nut 3 while holding threaded rod 2 Guideline Nut shift rod M6 10 Nm 7 4 lbf ft Tighten nut 1 while holding threaded rod 2 Guideline Nut shift rod M6LH 10 Nm 7 4 lbf ft Check the s...

Page 55: ...COMBINATION INSTRUMENT 8 53 8 1 Combination instrument S03387 10 The combination instrument is attached in front of the handlebar 1 Indicator lamps p 60 2 Display p 64 3 Function buttons p 67...

Page 56: ...ument Test When the ignition is switched on all indicator lamps light up briefly except for the turn signal indicator lamp and immobilizer indicator lamp The segments of the tachometer and the gear di...

Page 57: ...orized KTM workshop The ABS warning lamp lights up so long as a speed of approx 6 km h approx 4 mph or more has been reached 8 3 Warnings Info All existing warnings are displayed on the Info display u...

Page 58: ...d in the CAN bus various warnings appear on the display CAN FAILURE CAN ABS FAILURE and CAN EMS FAILURE can appear S03385 01 Transport Lock appears on the display if transport mode is acti vated Side...

Page 59: ...emergency off switch is pressed Not Legal appears on the display if the approval for road use is invalidated by modifications S03385 03 ABS Failure appears on the display if the ABS is no longer acti...

Page 60: ...the display if the battery voltage falls below the specified value Battery voltage 10 5 V S03385 05 Coolant Sensor Failure appears on the display if the coolant temper ature sensor is faulty High Coo...

Page 61: ...BINATION INSTRUMENT 8 59 S03385 06 Fuel Level Sensor Failure appears on the display if the fuel level indicator is faulty Low Fuel Level appears on the display if the fuel level reaches the reserve ma...

Page 62: ...ted the general warning lamp also flashes Info The malfunction indicator lamp always lights up as long as the engine is not running If the engine is running and the malfunction indicator lamp lights u...

Page 63: ...he shift warning light lights up red when the set shift speed RPM2 is reached The idle indicator lamp lights up green The trans mission is in neutral The high beam indicator lamp lights up blue The hi...

Page 64: ...always active during the running in phase up to 1 000 km 621 mi The shift warning light can only be deactivated and the values for RPM1 and RPM2 can only be adjusted after this The shift warning ligh...

Page 65: ...COMBINATION INSTRUMENT 8 63 Coolant temperature 35 C 95 F ODO 1 000 km 620 mi RPM1 shift warning light flashes RPM2 shift warning light lights up...

Page 66: ...or in miles per hour mph The fuel level display is displayed in the 4 area The display 5 shows additional information The time appears in area 6 The coolant temperature display appears in area 7 Info...

Page 67: ...ppear on the display The fuel level is displayed with a slight delay to prevent the indicator from constantly moving while riding The fuel level display is not updated while the side stand is folded o...

Page 68: ...g is displayed stop imme diately and take care not to endanger yourself or other traffic participants in the process Allow the engine and cooling system to cool down Check and if necessary correct the...

Page 69: ...bars light up 8 9 Function buttons S03386 10 Press the MODE button 1 to change display modes Possible display modes are TRIP F after reaching the fuel reserve level Info total distance traveled ODO d...

Page 70: ...pears on the display Pressing the MODE button briefly changes the display mode to TRIP F and starts to count from 0 0 regardless of the previously active display mode In the TRIP F display the menus F...

Page 71: ...o display is only shown if a message or warning is pending The warnings that have occurred are saved in the Info dis play until these are no longer active All warnings that have occurred are shown aut...

Page 72: ...ress the SET button briefly to change to the next menu in the display Press the MODE button briefly to change to the next display mode in the display 8 12 1 Fuel Range F01440 02 Press the MODE button...

Page 73: ...ched on Press the SET button briefly Next menu on the display Press the MODE button briefly Next display mode in the display 8 12 2 Service F01441 01 Press the MODE button briefly and repeatedly until...

Page 74: ...riefly and repeatedly until the desired menu appears The Actual F C menu is identical on the display the TRIP F display and the ODO display Current fuel consumption is shown in this menu Info The curr...

Page 75: ...nts up to 9999 9 Press the SET button briefly to change to the next menu in the display Press the MODE button briefly to change to the next display mode in the display 8 13 1 Time Trip 1 F01444 01 Pre...

Page 76: ...Press the MODE button briefly and repeatedly until TRIP 1 appears on the display Press the SET button briefly and repeatedly until the desired menu appears Average speed 1 based on TRIP 1 is shown in...

Page 77: ...he display Press the SET button briefly and repeatedly until the desired menu appears Average fuel consumption 1 based on TRIP 1 is shown in this menu Press the SET button briefly Next menu on the dis...

Page 78: ...and counts up to 9999 9 Press the SET button briefly to change to the next menu Press the MODE button briefly to change to the next display mode in the display 8 14 1 Time Trip 2 F01448 01 Press the...

Page 79: ...Press the MODE button briefly and repeatedly until TRIP 2 appears on the display Press the SET button briefly and repeatedly until the desired menu appears Average speed 2 based on TRIP 2 is shown in...

Page 80: ...menu appears Average fuel consumption 2 based on TRIP 2 is shown in this menu Press the SET button briefly Next menu on the display Press the SET button for 3 seconds Display of TRIP 2 is reset Press...

Page 81: ...Info The units display is shown on the ODO display for each menu by keeping the MODE button pressed Press the SET button briefly and repeatedly until the desired unit appears Do not actuate MODE butt...

Page 82: ...button briefly and repeatedly until ODO appears on the display Press the MODE button and SET button simultaneously for 5 seconds The time display begins to flash Info The clock can be set in the ODO d...

Page 83: ...lay appears in the TRIP 1 display for each menu by keeping the MODE button pressed RPM1 is the engine speed above which the shift warn ing light starts flashing The engine speed can be set at interval...

Page 84: ...2 appears on the display Press the MODE button for 5 seconds The RPM2 display appears Info The RPM2 display appears in the TRIP 2 display for each menu by keeping the MODE button pressed RPM2 is the e...

Page 85: ...UMENT 8 83 Info The MODE button increases the value The SET button decreases the value Press the MODE button and SET button simultaneously The RPM2 display disappears and the set shift speed RPM2 is a...

Page 86: ...et boots gloves as well as trousers and a jacket with protectors on all rides Always wear protective clothing that is in good condition and meets the legal regulations Warning Danger of crashing Diffe...

Page 87: ...s been carried out by an authorized KTM workshop The delivery certificate and the Service and Manufacturer Warranty booklet must be transferred with the vehicle Read the entire Owner s Manual before r...

Page 88: ...warning light is set to a specified value and cannot be changed Avoid fully opening the throttle 9 3 Loading the vehicle Warning Danger of accidents Total weight and axle loads influence the handling...

Page 89: ...n mounting cases Warning Danger of accidents Luggage which has slipped impairs visibility If the tail light is covered you are less visible to traffic behind you especially when it is dark Check that...

Page 90: ...vehicle and ensure even weight distribution between the front and rear wheels Do not exceed maximum permissible weight and maximum permissible axle loads Guideline Maximum permissible overall weight...

Page 91: ...el p 148 Check the front brake linings p 147 Check the rear brake linings p 153 Check that the brake system is functioning properly Check the coolant level in the compensating tank p 195 Check for cha...

Page 92: ...Electronic components and safety devices will be damaged if the 12 V battery is dis charged or missing Never operate the vehicle with a discharged 12 V battery or without a 12 V battery Note Engine d...

Page 93: ...Switch on the ignition by turning the ignition key to the posi tion After you switch on the ignition you can hear the fuel pump working for about two seconds The function check of the combination ins...

Page 94: ...trying again This motorcycle is equipped with a safety starting sys tem You can only start the engine if the transmission is in neutral or if the clutch lever is pulled when a gear is engaged If the...

Page 95: ...g Danger of accidents If you change down at high engine speed the rear wheel blocks and the engine races Do not change into a low gear at high engine speed Warning Danger of accidents An incorrect ign...

Page 96: ...ning Danger of accidents A risky riding style constitutes a major risk Comply with traffic regulations and ride defensively and with foresight to detect sources of danger as early as possible Warning...

Page 97: ...use Note Engine failure Overheating damages the engine If the coolant temperature warning is displayed stop immediately and take care not to endanger yourself or other traffic participants in the pro...

Page 98: ...ing temperature is reached when 4 bars of the temperature indicator light up Only open the throttle as much as the engine can handle abrupt throttle grip opening increases fuel consumption Accelerate...

Page 99: ...y several times to dry out and remove dirt from the brake linings and the brake discs Warning Danger of accidents A spongy pressure point on the front or rear brake reduces braking efficiency Check th...

Page 100: ...BS may increase the stopping distance in certain situations Adjust application of the brakes to the respective riding situation and riding surface conditions When braking release the throttle and appl...

Page 101: ...uired and the brake system does not overheat 10 6 Stopping parking Warning Risk of injury People who act without authorization endanger themselves and others Do not leave the vehicle unattended if the...

Page 102: ...re highly flammable or explosive Allow the vehicle to cool down before covering it Apply the brakes on the motorcycle Shift the transmission to neutral position Switch off the ignition by turning the...

Page 103: ...hazard Hot vehicle components pose a fire hazard and explosion risk Do not park the vehicle near to materials which are highly flammable or explosive Allow the vehicle to cool down before covering it...

Page 104: ...lled wipe it off immediately Observe the specifications for refueling Warning Danger of poisoning Fuel is poisonous and a health hazard Avoid skin eye and clothing contact with fuel Immediately consul...

Page 105: ...t This will result in problems with the fuel system Refuel only with clean fuel that meets the specified standards Your authorized KTM workshop will be glad to help Note Environmental hazard Improper...

Page 106: ...f the engine Open the fuel tank filler cap p 42 Fill the fuel tank with fuel up to the lower edge 1 of the fuel filler Total fuel tank capacity approx 9 5 l 2 51 US gal Super unleaded ROZ 95 RON 95 PO...

Page 107: ...t up to date service schedule can always be found on KTM Dealer net Your authorized KTM dealer will be happy to advise you 11 2 Required work every 24 months every 12 months every 15 000 km 9 300 mi e...

Page 108: ...14 Check the chain rear sprocket and engine sprocket p 126 Check the chain tension p 122 Check the coolant level in the compensating tank p 195 Check that the radiator fan is functioning properly Chan...

Page 109: ...89 Final check Final check Check the vehicle for safe operation and take a test ride Read out the error memory after the test ride using the KTM diagnostics tool Reset the service interval display Mak...

Page 110: ...ing for play Grease all moving parts e g side stand hand lever chain and check for smooth operation Empty the drainage hoses Check all hoses e g fuel cooling bleeder drainage etc and sleeves for crack...

Page 111: ...eload defines the initial status of the spring operation on the shock absorber The best spring preload setting is achieved when it is set for the weight of the rider and that of any lug gage and a pas...

Page 112: ...pports of the lifting gear Insert the adapter in the rear lifting gear Retaining adapter 61029955244 Rear wheel work stand 69329955000 Stand the motorcycle upright align the lifting gear to the link f...

Page 113: ...ting gear and lean the vehicle on side stand 1 Remove bushings kit 13 3 Lifting the motorcycle with the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the...

Page 114: ...move protection cap 1 402345 01 Move the handlebar to the straight ahead position Position the lifting gear Mounting pin 69329965030 Front wheel work stand large 69329965100 Info Always raise the moto...

Page 115: ...the motorcycle off the front lifting gear Note Danger of damage The parked vehicle can roll away or fall over Park the vehicle on a firm and level surface 402777 01 Main work Secure the motorcycle aga...

Page 116: ...ion cap 1 Finishing work Remove the rear of the motorcycle from the lifting gear p 110 13 5 Cleaning the dust boots of the fork legs Preparatory work Raise the motorcycle with the rear lifting gear p...

Page 117: ...il seals behind can start to leak Warning Danger of accidents Oil or grease on the brake discs reduces the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with...

Page 118: ...e from the lifting gear p 110 13 6 Removing the front rider s seat K00708 10 Insert the ignition key in seat lock 1 and turn it clockwise Raise the rear of the front rider s seat pull it toward the re...

Page 119: ...h recesses 1 on the front rider s seat to the fuel tank push the front rider s seat forward and lower at the rear The pin 2 locks audibly in place Check that the front rider s seat is mounted correctl...

Page 120: ...SSIS 118 L02191 10 Main work Remove screw 1 with washer Lift and take off the passenger seat 13 9 Mounting the passenger seat K00021 10 Main work Attach hook 1 into bracket 2 Lower the front of the pa...

Page 121: ...r seat M6 7 Nm 5 2 lbf ft Warning Danger of accidents The seat can come loose from the anchoring if it is not mounted correctly After assembly check whether the seat is correctly locked and cannot be...

Page 122: ...chain p 120 13 11 Cleaning the chain Warning Danger of accidents Lubricants on the tires reduces the road grip Remove lubricants from the tires using a suitable cleaning agent Warning Danger of accide...

Page 123: ...ns Info The service life of the chain depends largely on its maintenance Preparatory work Raise the motorcycle with the rear lifting gear p 110 400725 01 Main work Clean the chain regularly Rinse off...

Page 124: ...rear sprocket transmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket A...

Page 125: ...toward the link fork and measure chain tension A Info Top chain section B must be taut Chain wear is not always even so you should repeat this measurement at different chain positions Chain tension 5...

Page 126: ...ransmission and rear wheel bearings wear more quickly Some components may break if overloaded If the chain is too loose the chain may fall off the engine sprocket or the rear sprocket As a result the...

Page 127: ...t the markings on the left and right chain adjusters 4 are in the same position relative to the reference marks A The rear wheel is then correctly aligned Info The top chain section must be taut Chain...

Page 128: ...ne sprocket Preparatory work Raise the motorcycle with the rear lifting gear p 110 100132 10 Main work Shift the transmission to neutral position Check the rear sprocket and engine sprocket for wear I...

Page 129: ...tion Info Chain wear is not always even so you should repeat this measurement at different chain positions Maximum distance B from 20 chain rollers at the longest chain section 304 mm 11 97 in If dist...

Page 130: ...he extent that in area C the drilled hole of screw 1 is visible from above Change the chain sliding guard Check that the chain sliding guard is firmly seated If the chain sliding guard is loose Tighte...

Page 131: ...SERVICE WORK ON THE CHASSIS 13 129 K00711 10 Main work Pull loop 1 toward the rear Pull battery cover 2 forward and take off toward the top...

Page 132: ...Mounting the battery cover K00712 10 Main work Position battery cover 1 and pull toward the rear The battery cover engages with an audible click Check the battery cover is seated correctly Finishing...

Page 133: ...SERVICE WORK ON THE CHASSIS 13 131 13 17 Removing the front spoiler K00715 10 Pull off holding lug in area A V00604 10 Remove screws 1...

Page 134: ...N THE CHASSIS 132 V00605 11 Remove screws 2 Take off the front spoiler 13 18 Fitting front spoiler V00605 10 Position the front spoiler Mount and tighten screws 1 Guideline Screw front spoiler rear M6...

Page 135: ...4 11 Mount and tighten screws 2 Guideline Screw front spoiler top front M6 7 Nm 5 2 lbf ft K00715 10 Press lightly on the side cover in the A area in order to snap the side cover on The holding lugs e...

Page 136: ...13 SERVICE WORK ON THE CHASSIS 134 13 19 Removing the left side cover K00713 10 Remove turn signal Remove screws 1 Remove screws 2 Pull off holding lug in area A V00607 10 Remove expanding rivet 3...

Page 137: ...f hose guide 5 Detach active carbon filter 6 Info The assistance of a second person can be useful Take off the side cover 13 20 Installing the left side cover V00622 11 Position activated charcoal fil...

Page 138: ...ctly Mount and tighten screws 4 Guideline Screw side cover M6 6 Nm 4 4 lbf ft Press lightly on the side cover in the A area in order to snap the side cover on The holding lug engages in the hole on th...

Page 139: ...SERVICE WORK ON THE CHASSIS 13 137 V00607 11 Mount expanding rivet 6 13 21 Removing the right side cover K00714 10 Remove turn signal Remove screws 1 Remove screws 2 Pull off holding lug in area A...

Page 140: ...K00714 10 Position the side cover Info Ensure that the turn signal cable is placed correctly Mount and tighten screws 1 Guideline Screw side cover M6 6 Nm 4 4 lbf ft Press lightly on the side cover i...

Page 141: ...SERVICE WORK ON THE CHASSIS 13 139 Guideline Screw side cover on front fairing M6 6 Nm 4 4 lbf ft Mount turn signal V00606 10 Mount expanding rivet 3...

Page 142: ...th the front brake applied away from public road traffic if the ABS is switched off Do not make any changes to the suspension travel Only use spare parts on the brake system which have been approved a...

Page 143: ...like a conventional brake system without ABS When the ABS con trol unit detects a locking tendency in a wheel ABS begins reg ulating the brake pressure The control function causes a slight pulsing of...

Page 144: ...brake discs Warning Danger of accidents Worn out brake discs reduce the braking effect Make sure that worn out brake discs are replaced immediately Your authorized KTM workshop will be glad to help 40...

Page 145: ...fficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are worn down Check the brake syste...

Page 146: ...d the front brake fluid p 144 14 4 Adding the front brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below t...

Page 147: ...Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accide...

Page 148: ...tacks paint Only use clean brake fluid from a sealed container Preparatory work Check the front brake linings p 147 V00171 10 Main work Move the brake fluid reservoir mounted on the handlebar to a hor...

Page 149: ...effect Ensure that worn out brake linings are replaced immediately Your authorized KTM workshop will be glad to help Warning Danger of accidents Damaged brake discs reduce the braking effect If the br...

Page 150: ...ng Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake system is leaking or the brake linings are w...

Page 151: ...p 149 14 7 Adding rear brake fluid Warning Danger of accidents An insufficient brake fluid level will cause the brake system to fail If the brake fluid level drops below the MIN marking the brake sys...

Page 152: ...Rinse eyes thoroughly with water immediately and consult a doctor if brake fluid comes into contact with the eyes If brake fluid spills on to your clothing change the clothing Warning Danger of accide...

Page 153: ...are not designed for DOT 5 brake fluid Avoid contact between brake fluid and painted parts Brake fluid attacks paint Only use clean brake fluid from a sealed container Preparatory work Check the rear...

Page 154: ...el A Brake fluid DOT 4 DOT 5 1 p 246 Mount screw cap with membrane Info Clean up overflowed or spilled brake fluid immediately with water H01142 10 Condition The screw cap is locked Position the screw...

Page 155: ...he brake linings are not changed in time the brake lining carriers grind against the brake disc As a consequence the braking effect is greatly reduced and the brake discs are destroyed Check the brake...

Page 156: ...Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the free...

Page 157: ...d forth between the end stop and the contact to the foot brake cylinder piston and check free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in If the free travel does not meet spe...

Page 158: ...ver Warning Danger of accidents The brake system fails in the event of overheating If there is no free travel on the foot brake lever pressure builds up in the brake system on the rear brake Set the f...

Page 159: ...etach spring 1 Release nut 2 and use screw 3 to adjust the specified free travel A Guideline Free travel at foot brake lever 3 5 mm 0 12 0 2 in Info The range of adjustment is limited Hold screw 3 and...

Page 160: ...nder to the side Remove screw 2 and pull wheel speed sensor 3 out of the hole Loosen screw 4 by several rotations Loosen screws 5 Press on screw 4 to push the wheel spindle out of the axle clamp Remov...

Page 161: ...s the braking effect Always keep the brake discs free of oil and grease Clean the brake discs with brake cleaner when necessary V00608 10 Main work Remove spacers 1 Check the wheel bearing for damage...

Page 162: ...brake linings are correctly positioned Tighten screws 4 Guideline Screw fork stub M8 15 Nm 11 1 lbf ft Mount and tighten screw 3 Guideline Screw front wheel spindle M8 26 Nm 19 2 lbf ft Loosen screws...

Page 163: ...point Take the motorcycle off the front lifting gear p 113 Operate the front brake and compress the fork a few times firmly The fork legs straighten Tighten screws 4 Guideline Screw fork stub M8 15 N...

Page 164: ...with the washer and chain adjuster 6 Push the rear wheel forward as far as possible and take the chain off the rear sprocket Warning Danger of accidents Damaged brake discs reduce the braking effect...

Page 165: ...ing effect to start with at the rear brake after installing the rear wheel Actuate the foot brake several times before going on a ride until you can feel a firm pressure point Main work Check the rear...

Page 166: ...s possible and lay the chain on the rear sprocket Pull the rear wheel back and mount wheel spindle 4 with the washers and chain adjusters 5 Info Mount left and right chain adjusters 5 in the same posi...

Page 167: ...of the motorcycle from the lifting gear p 110 15 5 Checking the rear hub damping rubber pieces Info The engine power is transmitted from the rear sprocket to the rear wheel via the 6 damping rubber p...

Page 168: ...all the damping rubber pieces of the rear hub L02152 10 Warning Danger of accidents Damaged brake discs reduce the braking effect Always lay the wheel down in such a way that the brake disc is not da...

Page 169: ...he tire condition Warning Danger of accidents If a tire bursts while riding the vehicle becomes uncontrollable Ensure that damaged or worn tires are replaced immediately Your authorized KTM workshop w...

Page 170: ...on the handling characteristic of the motorcycle Worn tires have a negative effect on handling characteristics especially on wet surfaces 400602 10 Check the front and rear tires for cuts run in objec...

Page 171: ...eek of manufacture and the last two digits the year of manu facture KTM recommends that the tires be changed after 5 years at the latest regardless of the actual state of wear If the tires are more th...

Page 172: ...ure when the tires are cold Tire pressure when solo front 2 0 bar 29 psi rear 2 0 bar 29 psi Tire pressure with passenger full payload front 2 0 bar 29 psi rear 2 1 bar 30 psi If the tire pressure doe...

Page 173: ...es Keep sparks or open flames away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the s...

Page 174: ...onnect positive cable 3 from the 12 V battery Detach rubber strap 4 Pull the 12 V battery upwards and out of the battery compart ment Info Never operate the motorcycle with a discharged 12 V battery o...

Page 175: ...e The terminals of the battery must face upwards 12 V battery ETZ 9 BS p 238 Attach rubber strap 1 Position positive cable 2 and mount and tighten the screw Position positive terminal cover 3 V00620 1...

Page 176: ...r open flames away from the 12 V battery Only charge 12 V batteries in well ventilated rooms Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes w...

Page 177: ...reduces the capacity of the 12 V battery If the 12 V battery is depleted by repeated starting the 12 V battery must be charged immediately If the 12 V battery is left in a discharged state for an ext...

Page 178: ...It is impossible to overcharge the 12 V battery using this device Info Never remove cover 1 Switch off the battery charger after charging and disconnect it from the 12 V battery Guideline The charging...

Page 179: ...nfo Two fuses for the ABS are located under the protection cap next to the negative terminal of the 12 V bat tery These fuses protect the return pump and the hydraulic unit of the ABS The third fuse w...

Page 180: ...se has a burned out fuse wire A Warning Fire hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Insert the spare fuse wit...

Page 181: ...re hazard Incorrect fuses overload the electrical system Only use fuses with the required ampere value Do not bypass or repair fuses Insert the spare fuse with the correct rating Fuse 90111088025 p 23...

Page 182: ...fuses of the individual power consumers is located next to the posi tive terminal of the 12 V battery Preparatory work Switch off the ignition by turning the ignition key to the posi tion Remove the...

Page 183: ...orn brake light turn signal high beam low beam position light tail light license plate lamp Fuse 7 10 A combination instrument engine electronics control unit ABS control unit Fuse 8 10 A alarm system...

Page 184: ...air fuses Insert a spare fuse with the correct rating Fuse 75011088010 p 238 Fuse 75011088015 p 238 Fuse 75011088030 p 238 Tip Replace the spare fuse in the fuse box so that it is available if needed...

Page 185: ...reflector reduces the light intensity Grease on the bulb will evaporate due to the heat and be deposited on the reflector Clean and degrease the bulbs before mounting Do not touch the bulbs with your...

Page 186: ...1 counterclockwise Pull the socket with low beam bulb 2 out of the headlight housing Disconnect the socket with the low beam bulb from connec tor 3 and remove Connect the new socket with the low beam...

Page 187: ...low beam headlight setting p 187 16 7 Changing the high beam bulb Note Damage to reflector Grease on the reflector reduces the light intensity Grease on the bulb will evaporate due to the heat and be...

Page 188: ...counterclockwise Pull the socket with high beam bulb 2 out of the headlight housing Disconnect the socket with the high beam bulb from connec tor 3 and remove Connect the new socket with the high bea...

Page 189: ...beam headlight adjustment p 189 16 8 Checking the low beam headlight adjustment 400726 10 Park the vehicle on a horizontal surface in front of a light colored wall and make a mark at the height of th...

Page 190: ...heck the low beam headlight setting The light dark boundary must be exactly on the lower mark ing when the motorcycle is ready to be operated with the rider mounted along with any luggage and a passen...

Page 191: ...ehicle perpendicular to the wall at a distance A from the wall and switch on the high beam Guideline Distance A 5 m 16 ft The rider now mounts the motorcycle with luggage and passen ger if applicable...

Page 192: ...1 Guideline For a motorcycle with a rider and any luggage and or pas senger the light dark boundary must be exactly on the lower marking applied in Checking the low beam headlight set ting Info Turn c...

Page 193: ...line For a motorcycle with rider and with luggage and a passen ger if applicable the light dark boundary must be exactly on the lower marking applied in Checking the high beam headlight setting Info T...

Page 194: ...ostics connector H01911 10 Diagnostics connector 1 is located under the front rider s seat 16 13 Front ACC1 and ACC2 E01197 10 Installation location Power supplies ACC1 1 and ACC2 2 front are located...

Page 195: ...ing of the cooling system is regulated by a valve in radiator cap 2 Heat expansion causes excess coolant to flow into compensating tank 3 When the tem perature falls this surplus coolant is sucked bac...

Page 196: ...194 402242 10 The coolant is cooled by the air stream and radiator fan 4 which is activated depending on the temperature The lower the speed the less the cooling effect Dirty cooling fins also reduce...

Page 197: ...of the cooling system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach o...

Page 198: ...ant level must be between MIN and MAX If there is no coolant in the compensating tank Check the cooling system for leaks Info Do not start up the motorcycle Fill bleed the cooling system p 203 If the...

Page 199: ...system In the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do n...

Page 200: ...coolant 25 45 C 13 49 F If the antifreeze in the coolant does not match the speci fied value Correct the antifreeze in the coolant Check the coolant level in the compensating tank The coolant level m...

Page 201: ...e in the coolant Check the coolant level in the radiator The radiator must be filled completely If the coolant level does not match the specified value Check the coolant level and the reason for the l...

Page 202: ...of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to...

Page 203: ...cycle operation the coolant gets very hot and is under pressure Do not open the radiator the radiator hoses or other cooling system components if the engine or the cooling system are at operating temp...

Page 204: ...immediately if coolant is swallowed Rinse the affected area immediately with plenty of water in the event of contact with the skin Rinse eyes thoroughly with water and consult a doctor immediately if...

Page 205: ...ing bleeding the cooling system Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow coolant to come into contact with the skin the e...

Page 206: ...uideline 3 turns Tilt the vehicle slightly to the right Pour in coolant until it emerges without bubbles at the bleeder screw and then mount and tighten the bleeder screw immedi ately Coolant p 246 Co...

Page 207: ...ning the engine in an enclosed space Start the engine and let it warm up R04429 10 Stop the engine and allow it to cool down When the engine is cool check the coolant level in the radiator and if nece...

Page 208: ...the event of scalding rinse the area affected immediately with lukewarm water Warning Danger of poisoning Coolant is toxic and a health hazard Keep coolant out of the reach of children Do not allow c...

Page 209: ...V00146 10 Main work Position the motorcycle upright Place an appropriate container under the engine Remove screw 1 V00144 11 Remove radiator cap 2 Completely drain the coolant Mount and tighten screw...

Page 210: ...diately Coolant p 246 Completely fill the radiator with coolant Mount the radiator cap Rest the vehicle on the side stand Danger Danger of poisoning Exhaust gases are toxic and inhal ing them may resu...

Page 211: ...the coolant level in the radiator and if necessary add coolant Remove cap 4 of the compensating tank and top up the coolant level up to the MAX marking Mount the cap of the compensating tank Finishin...

Page 212: ...cification K00697 13 Check the clutch lever for smooth operation Move the handlebar to the straight ahead position Pull the clutch lever until resistance is perceptible and deter mine the play in the...

Page 213: ...lever V00616 10 Move the handlebar to the straight ahead position Push back sleeve 1 Loosen lock nut 2 Adjust the play in the clutch level A by turning adjusting screw 3 Guideline Clutch lever play A...

Page 214: ...upright on a horizontal surface K00720 10 Main work Check the engine oil level Info After switching off the engine wait one minute before checking the level The engine oil must be between the A and B...

Page 215: ...t of scalding rinse the area affected immediately with lukewarm water Note Environmental hazard Hazardous substances cause environmental damage Dispose of oils grease filters fuel cleaning agents brak...

Page 216: ...ove screw plug 3 with oil screen 4 Allow the engine oil to drain completely Thoroughly clean the oil drain plugs and oil screens Position oil screen 2 and mount and tighten oil drain plug 1 with the O...

Page 217: ...engine oil to drain completely Thoroughly clean the parts and the sealing surface L02271 10 Insert new oil filter 7 Oil the O ring of the oil filter cover Mount oil filter cover 6 Mount and tighten t...

Page 218: ...ith the O ring Danger Danger of poisoning Exhaust gases are toxic and inhal ing them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Us...

Page 219: ...f the engine H01066 10 Main work Remove filler plug 1 with the O ring and fill up with engine oil Engine oil SAE 15W 50 p 247 Info In order to achieve optimal engine oil performance it is not advisabl...

Page 220: ...them may result in unconsciousness and death Always make sure there is sufficient ventilation when running the engine Use effective exhaust extraction when starting or running the engine in an enclos...

Page 221: ...ter jet directly on to electrical components connectors throttle cables or bearings Maintain a minimum distance between the nozzle of the pressure cleaner and the component Minimum clearance 60 cm 23...

Page 222: ...nd a soft sponge Never apply motorcycle cleaner to a dry motorcycle always rinse the vehicle with water first Clean the motorcycle with cold water if it has been used on salted roads Warm water enhanc...

Page 223: ...enetrated to evaporate After the motorcycle has cooled down lubricate all moving parts and pivot points Clean the chain p 120 Treat bare metal except for brake discs and the exhaust sys tem with a cor...

Page 224: ...0 Lubricate the ignition and steering lock Universal oil spray p 250 20 2 Checks and maintenance steps for winter operation Info If you use the motorcycle in winter you must expect salt on the roads Y...

Page 225: ...rs and brake linings after they have cooled down and without removing them with cold water and dry carefully Treat the engine the link fork and all other bare or zinc plated parts except the brake dis...

Page 226: ...storage period less workshop overload In this way you can avoid long workshop waiting times at the start of the new season 401058 01 When refueling for the last time before taking the motorcycle out...

Page 227: ...orcycle with the rear lifting gear p 110 Lift the motorcycle with the front lifting gear p 111 Cover the motorcycle with a tarp or cover that is permeable to air Info Do not use non porous materials s...

Page 228: ...59 01 Take the motorcycle off the front lifting gear p 113 Remove the rear of the motorcycle from the lifting gear p 110 Install the 12 V battery p 173 Set the clock p 80 Perform checks and maintenanc...

Page 229: ...and the side stand is folded out Shift the transmission to neutral posi tion Engine turns but does not start Operating error Carry out start procedure p 90 Malfunction in the electronic fuel injectio...

Page 230: ...d out the fault memory using the KTM diagnostics tool Engine dies during the trip Lack of fuel Refuel p 102 Fuse 1 3 4 or 7 is blown Change the fuses of individual power consumers p 180 The ABS warnin...

Page 231: ...s played Fuse 7 is blown Change the fuses of individual power consumers p 180 Set the clock p 80 12 V battery discharged Ignition was not switched off when vehicle was parked Charge the 12 V battery p...

Page 232: ...n Valve clearance intake cold 0 10 0 15 mm 0 0039 0 0059 in Valve clearance exhaust valve cold 0 15 0 20 mm 0 0059 0 0079 in Crankshaft bearing 2 slide bearings Conrod bearing Sleeve bearing Pistons F...

Page 233: ...tion Ignition Contactless controlled fully electronic ignition with digital ignition adjustment Alternator 12 V 296 W Spark plug BOSCHVR5NEU Spark plug electrode gap 1 mm 0 04 in Cooling Water cooling...

Page 234: ...f ft Loctite 243 Cylinder head screw M6 12 Nm 8 9 lbf ft Nut water pump impeller M6 10 Nm 7 4 lbf ft Loctite 243 Oil nozzle M6 6 Nm 4 4 lbf ft Loctite 243 Screw plug water pump drain hole M6 10 Nm 7 4...

Page 235: ...t M6 12 Nm 8 9 lbf ft Loctite 243 Screw lock washer engine sprocket M6 12 Nm 8 9 lbf ft Loctite 243 Screw locking lever M6 12 Nm 8 9 lbf ft Loctite 243 Screw oil filter cover M6 10 Nm 7 4 lbf ft Screw...

Page 236: ...9 lbf ft Nut exhaust flange M8 8 Nm 5 9 lbf ft Screw plug M8 12 Nm 8 9 lbf ft Loctite 243 Screw balancer shaftgear wheel M8 40 Nm 29 5 lbf ft Loctite 243 Screw spring thrust bearing of the shift shaf...

Page 237: ...15 Nm 11 1 lbf ft Nut inner clutch hub M16LHx1 5 120 Nm 88 5 lbf ft Loctite 243 Nut primary gear wheel timing chain sprocket M16x1 5 120 Nm 88 5 lbf ft Loctite 243 Oil screen screw plug small M17x1 5...

Page 238: ...91 p 248 Fuel reserve approx 1 5 l 1 6 qt 23 4 Chassis Frame Lattice frame of steel tubes powder coated Fork WP Suspension Shock absorber WP Suspension Brake system front Disc brake with 4 piston bra...

Page 239: ...ront 2 0 bar 29 psi rear 2 1 bar 30 psi Secondary ratio 15 45 Chain 5 8 x 1 4 520 O ring Steering head angle 66 5 Wheelbase 1 340 15 mm 52 76 0 59 in Seat height unloaded 820 mm 32 28 in Ground cleara...

Page 240: ...1088005 5 A Fuse 75011088010 10 A Fuse 75011088015 15 A Fuse 90111088025 25 A Fuse 75011088030 30 A Low beam H11 socket PGJ19 2 12 V 55 W High beam H9 socket PGJ19 5 12 V 65 W Position light LED Combi...

Page 241: ...TL Michelin Pilot Power Street The tires specified represent one of the possible series production tires Additional information is available in the Service section under http www ktm com 23 7 Fork Fo...

Page 242: ...M4 4 Nm 3 lbf ft Screw engine electronics control unit M4 3 Nm 2 2 lbf ft Nut chain guard M5 7 Nm 5 2 lbf ft Nut reflector on retaining plate M5 5 Nm 3 7 lbf ft Remaining nuts chassis M5 5 Nm 3 7 lbf...

Page 243: ...bf ft Nut radiator M6 5 Nm 3 7 lbf ft Nut tail light M6 7 Nm 5 2 lbf ft Remaining nuts chassis M6 15 Nm 11 1 lbf ft Remaining screws chassis M6 9 Nm 6 6 lbf ft Screw air filter box cover M6 6 Nm 4 4 l...

Page 244: ...5 2 lbf ft Screw front fairing M6 7 Nm 5 2 lbf ft Screw front fairing structure on headlight bracket M6 7 Nm 5 2 lbf ft Screw front fender M6 7 Nm 5 2 lbf ft Screw front seat fixing M6 6 Nm 4 4 lbf f...

Page 245: ...t Screw rear wheel speed sensor wheel M6 8 Nm 5 9 lbf ft Screw shock absorber adjusting ring M6 3 5 Nm 2 58 lbf ft Screw side cover M6 6 Nm 4 4 lbf ft Screw side cover on front fairing M6 6 Nm 4 4 lbf...

Page 246: ...ent rear on frame M8 17 Nm 12 5 lbf ft Screw horn M8 9 Nm 6 6 lbf ft Screw main silencer M8 18 Nm 13 3 lbf ft Screw passenger footrest unit M8 20 Nm 14 8 lbf ft Loctite 243 Screw presilencer on frame...

Page 247: ...de stand bracket M10x1 25 35 Nm 25 8 lbf ft Screw front footrest bracket engine bearer M10x1 25 49 Nm 36 1 lbf ft Nut fork pivot M14x1 5 100 Nm 73 8 lbf ft Nut rear wheel spindle M14x1 5 90 Nm 66 4 lb...

Page 248: ...1 Coolant Guideline Only use high grade silicate free coolant with corrosion inhibitor additive for aluminum motors Low grade and unsuitable antifreeze causes corrosion deposits and frothing Do not us...

Page 249: ...s for antifreeze protection dilution and miscibility compatibility with other coolants Recommended supplier MOTOREX COOLANT M3 0 Engine oil SAE 15W 50 Standard classification JASO T903 MA2 p 251 SAE p...

Page 250: ...exhibit the corresponding properties Super unleaded ROZ 95 RON 95 PON 91 Standard classification DIN EN 228 ROZ 95 RON 95 PON 91 Guideline Only use unleaded super fuel that matches or is equivalent to...

Page 251: ...Clean Fuel additive Recommended supplier MOTOREX Fuel Stabilizer Long life grease Recommended supplier MOTOREX Bike Grease 2000 Motorcycle cleaner Recommended supplier MOTOREX Moto Clean Perfect fini...

Page 252: ...er MOTOREX Moto Protect Special cleaner for glossy and matte paint finishes metal and plastic surfaces Recommended supplier MOTOREX Quick Cleaner Street chain spray Guideline Recommended supplier MOTO...

Page 253: ...ce intervals are demanded for automobile engines the focus for motorcycle engines is on high performance at high engine speeds In most motorcycle engines the transmission and clutch are lubricated wit...

Page 254: ...ck braking system Safety system that prevents locking of the wheels when driving straight ahead without the influence of lateral forces OBD On board diagnosis Vehicle system which monitors the specifi...

Page 255: ...LIST OF ABBREVIATIONS 28 253 Art no Article number ca circa cf compare e g for example etc et cetera i a inter alia no number poss possibly...

Page 256: ...thorized KTM workshop ABS warning lamp lights up yellow Status or error messages relating to ABS The general warning lamp flashes yellow A note warning note on operating safety has been detected This...

Page 257: ...stances 25 B Battery cover mounting 130 removing 128 Brake discs checking 142 Brake fluid of front brake adding 144 rear brake adding 149 Brake fluid level front brake checking 143 of the rear brake c...

Page 258: ...function buttons 67 indicator lamps 60 Info display 69 ODO display 70 overview 53 Service 71 shift warning light 62 Time Trip 1 73 Time Trip 2 76 TRIP 1 display 73 TRIP 2 display 76 TRIP F display 68...

Page 259: ...Front spoiler installing 132 removing 131 Front wheel installing 159 removing 158 Fuel tank filler cap closing 44 opening 42 Fuel oils etc 25 Fuse of the individual power consumers changing 180 G Gra...

Page 260: ...th front lifting gear 111 rear lifting gear raising with 110 removing the rear from the lifting gear 110 taking off front lifting gear 113 O Oil filter changing 213 Oil screens cleaning 213 Owner s Ma...

Page 261: ...rvice 26 Service schedule 105 108 Shift lever 47 adjusting 51 Shift speed RPM1 adjusting 81 Shift speed RPM2 adjusting 82 Shifting 93 Shock absorber spring preload adjusting 109 Side cover left instal...

Page 262: ...justing 80 Tire condition checking 167 Tire pressure checking 169 Tool set 45 Transport 101 Troubleshooting 227 229 Turn signal switch 38 Type label 32 U Units adjusting 78 Use definition 11 V Vehicle...

Page 263: ...3214117en 3214117en 12 2019 KTM Sportmotorcycle GmbH 5230 Mattighofen Austria http www ktm com Photo Mitterbauer KISKA KTM...

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Summary of Contents for RC 390 2020

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KTM RC 390 2020, Owner'S Manual

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Summary of Contents for RC 390 2020

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